Topcon Motorgrader Manuel utilisateur

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/PERATORlS-ANUAL

POSITIONING SYSTEMS

Motorgrader System Five

Operator’s Manual

For the 9164 Control Box

Part Number 7010-0344

Rev. E

©Copyright Topcon Positioning Systems

March, 2007

The information contained herein may not be used, accessed, copied, stored,

displayed, sold, modified, published, or distributed, or otherwise reproduced

without express written consent from Topcon.

ECO#2955

P/N 7010-0344

TOC

Table of Contents

Preface .................................................................. v

Chapter 1

System Overview .................................................. 1-1

Control Box ..................................................................... 1-3

Remote “Smart” Knobs ................................................... 1-4

Sonic Tracker II ............................................................... 1-5

Laser Tracker and Trackerjack ........................................ 1-6

Blade Slope Sensor .......................................................... 1-7

Rotation Sensor ................................................................ 1-8

Mainfall Sensor ................................................................ 1-9

Hydraulic Manifold Assembly ........................................ 1-10

Carrying Case .................................................................. 1-11

Chapter 2

Operation .............................................................. 2-1

Control Box ..................................................................... 2-1

Control Box Front Panel Switches and Controls ...... 2-2

The LCD (Liquid Crystal Display) ..................... 2-3

Left and Right Grade Adjustment LEDs ............ 2-4

Left and Right Automatic Operation Indicators . 2-5

Left and Right Grade Adjustment Knobs ........... 2-5

Grade Adjustment Direction Arrows .................. 2-6

Power Switch ...................................................... 2-6

Function Buttons ................................................. 2-7

Control Box Operation .............................................. 2-7

Basic Operation .................................................. 2-7

Control Mode ...................................................... 2-8

Remote “Smart” Knobs ...................................... 2-13

3DMC Mode ....................................................... 2-16

Setup Mode ......................................................... 2-16

Sonic Tracker II ............................................................... 2-20

Table of Contents

Motorgrader System Five Operator’s Manual

Laser Control .................................................................... 2-30

Slope Control .................................................................... 2-33

Chapter 3

Calibration ............................................................ 3-1

Calibrate Rotation ............................................................ 3-2

Calibrate Mainfall ............................................................ 3-3

Calibrate Blade ................................................................. 3-5

Blade Wear Calibration (Trim) ........................................ 3-7

Adjust Valve Offsets ........................................................ 3-10

Automatic Adjusment ................................................ 3-10

Manual Adjusment ..................................................... 3-11

External Switches ............................................................. 3-12

Chapter 4

Getting Ready to Grade ....................................... 4-1

Control Box Setup ............................................................ 4-1

Checking Cross Slope (Trim Calibration) ........................ 4-2

Sonic Tracker Setup ......................................................... 4-3

Setting the Reference Number ......................................... 4-9

Laser Receiver Setup ........................................................ 4-12

Using Set Points ............................................................... 4-18

Chapter 5

Grading Applications .......................................... 5-1

Sonic Stringline ................................................................ 5-1

Setting Up a Sonic Stringline .................................... 5-1

Setting Stringline to Projected Slope ......................... 5-7

Making a Grade Verification Lath ............................. 5-10

Verifying Grade ......................................................... 5-11

Laser Grade Checking System ................................... 5-12

Grading a Road Using a Stringline .................................. 5-15

Grading a City Street ........................................................ 5-31

Grading from Curbs ......................................................... 5-36

Grading From Curbs Placed at Different Elevations ....... 5-39

Road Widening and Shoulders ......................................... 5-44

Grading On Curves ........................................................... 5-46

Grading Slope Transitions ................................................ 5-48

Table of Contents

P/N 7010-0344 iii

Chapter 6

Maintenance .......................................................... 6-1

Preventative Maintenance & Daily Care ......................... 6-1

Transducer Cleaning (Sonic Tracker II) .......................... 6-2

Transducer Replacement Procedure (Sonic Tracker II) .. 6-3

Sonic Tracker II Transducer Replacement ................ 6-3

Rotation Sensor Cleaning and Lubrication ...................... 6-7

Cleaning the Rotation Sensor .................................... 6-7

Lubricating the Rotation Sensor ................................ 6-9

Chapter 7

Troubleshooting ................................................... 7-1

System Test Mode ........................................................... 7-1

Accessing the System Test .............................................. 7-2

Slope Sensor Test ............................................................ 7-3

Troubleshooting ............................................................... 7-7

Mainfall Sensor Test ........................................................ 7-8

Rotation Sensor Test ........................................................ 7-10

Appendix A

Safety Information ................................................ A-1

General Precautions ......................................................... A-1

Appendix B

Limited Warranty .................................................. B-1

Electronic and Mechanical Components ......................... B-1

Return and Repair ............................................................ B-1

Warranty Disclaimer ........................................................ B-1

Service Information ......................................................... B-2

Table of Contents

Motorgrader System Five Operator’s Manual

Notes:

P/N 7010-0344

Preface

This manual has been developed to provide the grader operator with

information necessary to operate and maintain the TOPCON System

Five. Proper service and use is important to the reliable operation of

the equipment. The procedures described herein are effective methods

for performing service and operation of this system.

The sections provided in this manual include information necessary

for the correct operation, care and trouble- shooting of your TOPCON

System Five. Also contained in this manual is a selection of

WARNINGS, CAUTIONS, and NOTICES you should become

familiar with to safely operate the system.

Each symbol represents a particular level of danger:

WARNING

Represents a procedure or operation that, if not strictly

followed, can cause serious damage to the equipment,

and/or serious injury or death to the person performing

the operation.

CAUTION

Represents a procedure or operation that, if not

followed correctly, can result in serious damage to the

equipment or personal injury.

NOTICE

Represents a procedure that, if not performed correctly,

can adversely effect the performance of the equipment.

Preface

Motorgrader System Five Operator’s Manual

Please study this manual carefully. The benefits this product provides

can be greatly influenced by your applications knowledge. All

information, illustrations, and applications contained herein are based

on the latest available information at the time of publication.

TOPCON reserves the right to make product changes at any time

without notice. Comments, suggestions, and questions about

TOPCON products are welcomed. Contact your local TOPCON

representative or a representative at our corporate facility.

Topcon Positioning Systems, Inc.

7400 National Drive

Livermore, CA 94551

Phone: 925-245-8300

Fax: 925-245-8583

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