Subaru 2004 LEGACY Manuel utilisateur

FUJI HEAVY INDUSTRIES LTD. G2320GE7

2004 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

This service manual has been prepared

to provide SUBARU service personnel

with the necessary information and data

for the correct maintenance and repair

of SUBARU vehicles.

This manual includes the procedures

for maintenance, disassembling, reas-

sembling, inspection and adjustment of

components and diagnostics for guid-

ance of experienced mechanics.

Please peruse and utilize this manual

fully to ensure complete repair work for

satisfying our customers by keeping

their vehicle in optimum condition.

When replacement of parts during

repair work is needed, be sure to use

SUBARU genuine parts.

All information, illustration and specifi-

cations contained in this manual are

based on the latest product information

available at the time of publication

approval.

HVAC SYSTEM

(HEATER, VENTILATOR AND A/C) AC

HVAC SYSTEM (AUTO A/C)

(DIAGNOSTICS) AC(diag)

AIRBAG SYSTEM AB

AIRBAG SYSTEM (DIAGNOSTICS) AB(diag)

SEAT BELT SYSTEM SB

LIGHTING SYSTEM LI

WIPER AND WASHER SYSTEMS WW

ENTERTAINMENT ET

COMMUNICATION SYSTEM COM

GLASS/WINDOWS/MIRRORS GW

BODY STRUCTURE BS

INSTRUMENTATION/DRIVER INFO IDI

SEATS SE

SECURITY AND LOCKS SL

SUNROOF/T-TOP/CONVERTIBLE TOP

(SUNROOF) SR

EXTERIOR/INTERIOR TRIM EI

EXTERIOR BODY PANELS EB

2003 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

G2320GE7

CRUISE CONTROL SYSTEM CC

CRUISE CONTROL SYSTEM

(DIAGNOSTICS) CC(diag)

IMMOBILIZER (DIAGNOSTICS) IM(diag)

LAN SYSTEM (DIAGNOSTICS) LAN(diag)

GLASS/WINDOWS/MIRRORS GW

Page

1. General Description ....................................................................................2

2. Power Window System...............................................................................8

3. Power Window Control Switch....................................................................9

4. Front Door Glass.......................................................................................10

5. Front Regulator and Motor Assembly .......................................................15

6. Remote Control Mirror System..................................................................16

7. Scalp Cap..................................................................................................17

8. Outer Mirror Assembly ..............................................................................18

9. Outer Mirror...............................................................................................19

10. Remote Control Mirror Switch...................................................................20

11. Rear Door Glass .......................................................................................22

12. Rear Regulator and Motor Assembly........................................................24

13. Windshield Glass ......................................................................................25

14. Rear Gate Glass .......................................................................................28

15. Rear Window Glass ..................................................................................29

16. Rear Window Defogger System................................................................30

17. Rear Window Defogger.............................................................................31

18. Rear Quarter Glass...................................................................................33

19. Sun Roof Glass.........................................................................................34

20. Rearview Mirror.........................................................................................35

21. Wiper Deicer System ................................................................................36

22. Wiper Deicer Switch..................................................................................37

GW-2

GLASS/WINDOWS/MIRRORS General Description

1. General Description

A: COMPONENT

1. FIXED GLASS (SEDAN MODEL)

(1) Windshield glass (4) Rearview mirror mount (7) Six light glass

(2) Dam rubber (5) Locating pin (8) Bracket

(3) Molding (6) Rear window glass (9) Clip

GW-00331

(2)

(6)

(2)

(7) (8)

(9)

(2)

(3)

(5)

(3)

(8)

(1)

(2)

(3) (4)

(5)

(9)

GW-3

GLASS/WINDOWS/MIRRORS

General Description

2. FIXED GLASS (WAGON MODEL)

(1) Windshield glass (4) Rearview mirror mount (7) Rear quarter glass

(2) Dam rubber (5) Locating pin (8) Locating pin

(3) Molding (6) Fastener (9) Glass

GW-00314

(1)

(2)

(3) (4)

(5)

(6)

(7)

(8)

(8) (9)

GW-4

GLASS/WINDOWS/MIRRORS General Description

3. FRONT DOOR GLASS

(1) Glass (6) Stabilizer (Inner) Tightening torque: N

⋅

m (kgf-m, ft-lb)

(2) Door sash (Front) (7) Regulator ASSY T1: 7.4 (0.75, 5.5)

(3) Door sash (Rear) (8) Motor ASSY T2: 13.7 (1.4, 10.1)

(4) Weather strip (9) Mirror gusset T3: 5.9 (0.60, 4.4)

(5) Stabilizer (Outer) (10) Guide ASSY

GW-00256

(8)

(7)

(3)

(2)

(1)

(9)

(6)

(5)

(4)

(10)

GW-5

GLASS/WINDOWS/MIRRORS

General Description

4. REAR DOOR GLASS

(1) Glass (5) Stabilizer (Outer) Tightening torque: N

⋅

m (kgf-m, ft-lb)

(2) Door sash (Front) (6) Stabilizer (Inner) T1: 7.4 (0.75, 5.5)

(3) Door sash (Rear) (7) Regulator ASSY T2: 13.7 (1.4, 10.1)

(4) Weather strip (8) Motor ASSY

GW-00257

(8)

(7)

(1)

(2)

(3)

(6)

(5)

(4)

GW-6

GLASS/WINDOWS/MIRRORS General Description

5. MIRROR

B: CAUTION

• When electrical connectors are disconnected, always conduct an operational check after connecting them

again.

• Avoid impact and damage to the glass.

(1) Outer mirror (3) Scalp cap (5) Rearview mirror

(2) Mirror (4) Side turn signal light (6) Mount

GW-00258

(5)

(6)

(2)

(3)

(4)

(1)

GW-7

GLASS/WINDOWS/MIRRORS

General Description

C: PREPARATION TOOL

1. SPECIAL TOOL

2. GENERAL TOOL

ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS

61299AE000 SPACER Used for adjusting the upper end position of front

door glass. (Glass thickness: 5 mm (0.197 in))

61299AE010 SPACER Used for adjusting the upper end position of rear

door glass. (Glass thickness: 4 mm (0.157 in))

TOOL NAME REMARKS

Circuit tester Used for checking voltage and continuity.

Piano wire Used for removing the window glass.

Windshield glass knife Used for removing the window glass.

ST61299AE000

ST61299AE010

GW-8

GLASS/WINDOWS/MIRRORS Power Window System

2. Power Window System

A: WIRING DIAGRAM

<Ref. to WI-294, Power Window System.>

B: INSPECTION

Symptom Repair order

All power windows do not operate.

(1) Fuse (SBF-5)

(2) Power window circuit breaker

(3) Power window relay

(4) Wiring harness

(5) Body integrated unit

One window does not operate.

(1) Power window main switch

(2) Power window sub switch

(3) Power window motor

(4) Wiring harness

“Window Lock” does not operate. Power window main switch

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