Sime MURELLE EQUIPE 220 BOX Manuel

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

BRAVA DGT HE

25 - 30 - 35

199838

INSTALLATION AND SERVICING INSTRUCTIONS

ENSURE THAT THESE

INSTRUCTIONS ARE LEFT

FOR THE USER AFTER

COMPLETION OF THE

BENCHMARK SECTION

PLEASE READ THE

IMPORTANT NOTICE

WITHIN THIS GUIDE

REGARDING YOUR BOILER

WARRANTY

EN Cod. 6316191 - 08/2013

6331835A - 09/2022 - R0

BRAVA DGT HE

25 - 30 - 35

199838

INSTALLATION AND SERVICING INSTRUCTIONS

ENSURE THAT THESE

INSTRUCTIONS ARE LEFT

FOR THE USER AFTER

COMPLETION OF THE

BENCHMARK SECTION

PLEASE READ THE

IMPORTANT NOTICE

WITHIN THIS GUIDE

REGARDING YOUR BOILER

WARRANTY

Cod. 6316191 - 08/2013

please position here a sticker

from installation pack

BOILER DETAILS

MURELLE EQUIPE

220-330-440-550-660 BOX ErP

USER, INSTALLATION AND SERVICING INSTRUCTIONS

199839

6331835B - 09/2022 - R0

SAFE HANDLING

IMPORTANT NOTICE

For the first year all of our appliances are protected by our manufacturer’s guarantee which covers both parts and

labour.

As you would expect from Sime Ltd, it is our aim to provide our valued customers with the best in after sales and

service.

To take advantage of any extended warranty offered, all you have to do is to adhere to these 3 simple conditions:

The installation must be carried out to Manufacturers/Benchmark Standards by a Gas Safe Registered

Engineer, and recorded in the installation manual.

The appliance must be registered with both Sime Ltd and Gas Safe within 30 days of installation.

The appliance must be serviced every 12 months, within 30 days of the anniversary of the installation date, by either

Sime Ltd or a Gas Safe registered engineer- ensuring that the Benchmark service record in the installation

manual is completed.

Failure to comply with the above will result in only the 12 month warranty being offered.In the absence of any proof

of purchase, the 12 month warranty period will commence from the date of manufacture of the boiler as shown on the

appliance data plate.

This boiler may require 2 or more operatives to move it into its installation site, remove it from its packaging and

during movement into its installation location. Manoeuvring the boiler may include the use of a sack truck and involve

lifting pushing and pulling.

Caution should be exercised during these operations.

Operatives should be knowledgeable in handling techniques when performing these tasks and the following precau-

tions should be considered:

– Grip the boiler at the base

– Be physically capable

– Use personal protective equipment as appropriate e.g. gloves, safety footwear.

During all manoeuvres and handling actions, every attempt should be made to ensure the following unless unavoi-

dable and/or the weight is light.

– Keep back straight

– Avoid twisting at the waist

– Always grip with the palm of the hand

– Keep load as close to the body as possible

– Always use assistance

WARNING

Caution should be exercised when performing any work on this appliance.

Protective gloves and safety glasses are recommended.

– Avoid direct contact with sharp edges.

– Avoid contact with any hot surfaces.

NOTICE

Please be aware that due to the wet testing of the appliance, there may some residual water in the hydraulic circuit.

– Protect any surfaces, carpets or floorings.

– Use a suitable container to catch any water that escape when removing the protective caps from the connections.

All descriptions and illustrations provided in this manual have been carefully prepared but we reserve the right to make

changes

and improvements in our products that may affect the accuracy of the information contained in this manual.

IMPORTANT

Prior to switching on the boiler for the first time, check the following:

– Make sure that there are no liquids or inflammable materials in the immediate vicinity of the boiler.

– Make sure that the electrical connections have been made correctly and that the earth wire is connected

to a good earthing system.

– Ensure that tightness and let by test have been conducted, including the internal gas pipe work.

– Make sure that the boiler is set for operation for the type of gas supplied.

– Check that the flue pipe for the outlet of the products of the combustion is unobstructed and has been

properly installed.

– Make sure that any isolation valves are open.

– Make sure that the system is filled with water and is thoroughly vented.

– Check that the circulating pump is not jammed.

– Purge the gas supply pipe work.

– Ensure that the checklist is filled in when the commissioning has been completed.

Important Information

IT IS A STATUTORY REQUIREMENT THAT ALL GAS APPLIANCES ARE INSTALLED BY COMPETENT PERSONS,

IN ACCORDANCE WITH THE GAS SAFETY (INSTALLATION AND USE) REGULATIONS (CURRENT EDITION).

The manufacturer’s instructions must not be taken as overriding any statutory requirements, and failure to

comply with these regulations may lead to prosecution.

No modifications to the appliance should be made unless they are fully approved by the manufacturer.

GAS LEAKS: DO NOT OPERATE ANY ELECTRICAL SWITCH, OR USE A NAKED FLAME. TURN OFF THE GAS SUPPLY

AND VENTILATE THE AREA BY OPENING DOORS AND WINDOWS contact the gas emergency service on 0800111999.

CONTENTS

1 DEVICE DESCRIPTION............................................................................................................................................ 4

2 INSTALLATION ....................................................................................................................................................... 11

3 CHARACTERISTICS ................................................................................................................................................ 23

4 COMMISSIONING, USE AND MAINTENANCE.......................................................................................................... 30

5 FAULT FINDING ...................................................................................................................................................... 40

6 ESPLOSI PER PARTI DI RICAMBIO.......................................................................................................................... 41

7 APPENDIX 1 (GUIDANCE HHIC  OCTOBER 2018 ISSUE 1.0)................................................................................... 53

USER INSTRUCTIONS............................................................................................................................................. 67

CONFORMITY

Our Company declares that MURELLE EQUIPE 220-330-440-550-660 BOX ErP boilers comply with the essential

requirements of the following directives:

- Boiler Efficiency Directive 92/42/EEC

- Gas Appliances Directive 2009/142/EC

- Electromagnetic Compatibility Directive 2014/30/EU

- Low Voltage Directive 2014/35/EU

- Ecodesign Directive 2009/125/EC

- Regulation (EU) N. 813/2013 - 811/2013

VERY IMPORTANT!

PLEASE MAKE SURE YOUR COMMISSIONING CHECKLIST AND THE SERVICE INTERVAL RECORDS ENCLOSED

ARE FILLED IN CORRECTLY.

ALL GAS SAFE REGISTERED INSTALLERS CARRY A GAS SAFE ID CARD.

BOTH SHOULD BE RECORDED IN YOUR COMMISSIONING CHECKLIST AND A SERVICE INTERVAL RECORDS.

YOU CAN CHECK YOUR INSTALLER IS GAS SAFE REGISTERED

BY CALLING ON 0800 408 5500 OR ALTERNATIVELY WWW.GASSAFEREGISTER.CO.UK

1.2 DIMENSIONS MODULES

1.2.1 “MURELLEEQUIPE 220 BOX ErP” (ﬁg. 1)

180

156

396

790

567

272

307

777

260

380 1100

648

1600

2010

470 390

1 DEVICE DESCRIPTION

FIXTURES

M System supply (Flange PN6-DN100)

R System return (Flange PN6-DN100)

G Gas (Flange PN6-DN50)

S3 Condensation drain ø 40

NOTE: The installation must incorporate a hydraulic separator or plate heat exchanger. The hydraulic separator available from

Sime Ltd is supplied with modules in a kit code 8101552 and the tubes connecting the hydraulic separator in the kit code 8101532.

It can be assembled on the left-hand side by moving the system supply/return manifold blind flanges.

Fig. 1

1.1 INTRODUCTION

MURELLE EQUIPE220-330-440-550-660

BOX ErP

are pre-mixed condensation

heating modules intended only for heating,

designed to work in sequence/cascade.

180

156

396

790

567

272

648

1600

2010

390

630

470

1730

380 260

307

777

1100 630

NOTE: The installation must incorporate a hydraulic separator or plate heat exchanger. The hydraulic separator available from

Sime Ltd is supplied with modules in a kit code 8101552 and the tubes connecting the hydraulic separator in the kit code 8101532.

It can be assembled on the left-hand side by moving the system supply/return manifold blind flanges.

FIXTURES

M System supply (Flange PN6-DN100)

R System return (Flange PN6-DN100)

G Gas (Flange PN6-DN50)

S3 Condensation drain ø 40

Fig. 1/a

1.2.2 “MURELLE EQUIPE 330 BOX ErP” (ﬁg. 1/a)

180

790

396

156

567

272

562

1197

1600

2010

2830

590

500

390

630

470

630

470

635

562

MURELLE EQUIPE 440 BOX ErP

180

790

396

156

567

272

562

1197

1600

2010

2200

590

500

390

470

630

470

635

562

MURELLE EQUIPE 550 BOX ErP

Fig. 1/b

FIXTURES

M System supply (Flange PN6-DN100)

R System return (Flange PN6-DN100)

G Gas (Flange PN6-DN50)

S3 Condensation drain ø 40

NOTE: The installation must incorporate a hydraulic separator or plate heat exchanger. The hydraulic separator available from

Sime Ltd is supplied with modules in a kit code 8101553 and the tubes connecting the hydraulic separator in the kit code 8101533.

It can be assembled on the left-hand side by moving the system supply/return manifold blind flanges.

1.2.3 “MURELLE EQUIPE 440-550 BOX ErP” (ﬁg. 1/b)

180

790

396

156

567

272

562

1197

1600

2010

3300

590

500

470

630

470

635

562

390

470

630

FIXTURES

M System supply (Flange PN6-DN100)

R System return (Flange PN6-DN100)

G Gas (Flange PN6-DN50)

S3 Condensation drain ø 40

NOTE: Assembly of a hydraulic separator or plate exchanger is also mandatory. The hydraulic separator is supplied with modules in a

kit code 8101553 and the tubes connecting the hydraulic separator in the kit code 8101533. Fixtures may be assembled on the left-hand

side by moving the system supply/return manifold blind flanges.

Fig. 1/c

1.2.4 “MURELLE EQUIPE 660 BOX ErP” (ﬁg. 1/c)

1.3 TECHNICAL SPECIFICATIONS

MURELLE EQUIPE

220 BOX

ErP

330 BOX

ErP

440 BOX

ErP

550 BOX

ErP

660 BOX

ErP

Generators with a heat output kW 105.4 n° 2 3 4 5 6

Heat output nominal (80-60°C) (Pn max) kW 212,4 318,6 424,8 531,0 637,2

Heat output nominal (50-30°C) (Pn max) kW 225.2 337.8 454.0 563.0 675,6

Heat output nominal (80-60°C) (Pn min) kW 20,8

Heat output nominal (50-30°C) (Pn min) kW 23,2

Heat input (*)

Nominal (Qn max - Qnw max) kW 216 324 432 540 648

Minimum (Qn min - Qnw min) kW 21,6

Min-max operating yield (80-60°C) %96,4 - 98,3

Min-max operating yield (50-30°C) %107,4 - 104,2

Operating yield at 30% (40-30°C) %105,4

Losses after shutdown to 50°C (EN 15502) W498 747 996 1245 1494

Feeding tension V-Hz 230-50

Absorbed power consumption (Qn max) W536 804 1072 1340 1608

Absorbed power consumption (Qn min) W134 138 142 146 150

Absorbed power consumption C.H. pump W280

(140 x 2)

420

(140 x 3)

560

(140 x 4)

700

(140 x 5)

840

(140 x 6)

Electrical protection grade IP X4D

Energy efﬁciency

Seasonal energy efﬁciency class of the heating system A

Seasonal energy efﬁciency of the heating system %90 91

Sound power of the heating system dB (A) ---

Single module temperature regulation °C 20/80

Water content modules l36.3 55.9 72.6 92.2 108,9

Max operating pressure (PMS) bar (kPa) 5 (490)

Max operating temperature (T max) °C 85

Exhaust fumes temperature at max ﬂow rate (80-60°C) °C 70 64

Exhaust fumes temperature at min. ﬂow rate (80-60°C) °C 60 51

Exhaust fumes temperature at max ﬂow rate (50-30°C) °C 40 45

Exhaust fumes temperature at min. ﬂow rate (50-30°C) °C 33 40

Smokes ﬂow min/max g/s 10.28 /

103.34

10.28 /

155.00

10.28 /

206.67

10.28 /

258.34

10.3 /

309,9

CO2 at max/min ﬂow rate (G20) %9.0 / 9.0

CO2 at max/min ﬂow rate (G31) %10,2 / 10,2

NOx measured (EN15502 - 1:2015) mg/kWh 22

Max. output pressure fumes manifold Pa 375

Max. pressure independent fumes Pa 428

PIN number 1312CM5621

Category II2H3P

Type B23-B53-B23P-B53P

NOx emission class (EN 15502-1:2015) 6 (‹ 56 mg/kWh)

Weight when empty kg 380 615 760 995 1140

Gas and nozzle pressure

Supply pressure G20 mbar (kPa) 20/25 (1.96-2.45)

Supply pressure G31 mbar (kPa) 37 (3.63)

Number of nozzles n° 2 3456

Nozzle diameter G20 ø17,2

Nozzle diameter G31 ø9,8

Consumption at nominal output G20 m3/h 22.84 34.26 45.68 57.10 68.52

Consumption at minimum output G20 m3/h 2.28

Consumption at nominal output G31 kg/h 16.76 25.14 33.52 41.90 50.28

Consumption at minimum output G31 kg/h 1,68

(*) Heat input of the heating system measured using lower heating value (LHV)

1.4 OPERATING DIAGRAM (FIG. 2)

KEY

1 Cascade delivery probe (SMC)

2 Hydraulic compensator

3 Ankle boot ISPESL

A - Thermometer 0-120 ° C

B - 0-10 bar pressure gauge with tap

C - Maximum safety pressure switch 4 bar

D - Manual reset safety thermostat 100 ° C

E - Safety valve 4.5 bar

F - Minuma safety pressure switch 0.9 bar

4 Comdense manifold

5 Condensate drain siphon

6 Gas valve

7 Fan

8 Return probe

9 Heating sensor (SM)

10 Safety thermostat 100 ° C

11 Flue gas probe (SF)

12 Primary exchanger

13 Automatic vent

14 High efficiency system pump

15 Water pressure transducer

16 Check valve

17 Safety valve 5 bar

18 Return manifold

19 Gas manifold

20 Delivery manifold

21 3-way valve Ø 1 1/4 “

22 8 liter expansion vessel

23 Gas cock

ATTACKS

M System delivery

R System return

G Gas

S3 Condensate drain

Fig. 2

1.5 MAIN COMPONENTS (FIG. 3)

Fig. 3

KEY

1 System return manifold

2 Gas isolation valve

3 System supply manifold

4 Gas valve

5 Fan

6 Ignition electrode

7 Primary exchanger

8 Ignition transformer

9 Control panel

10 Heating return probe (SR)

11 Heating supply probe (SM)

12 Safety thermostat 100°C

13 Ionisation electrode

14 Pump high efficiency

15 Non return valve

16 3-way isolation/drain valve

17 Gas manifold

18 Diaphragm in suction

CAUTION: To access the control panel

(9) remove the two screws which

secure it to the support bracket and

turn the panel downwards.

MODEL

SERIAL NUMBER

YEAR OF CONSTRUCTION

WATER CONTENT IN BOILER

HEAT INPUT MAX

HEAT OUTPUT MAX (80-60°C)

HEAT OUTPUT MAX (50-30°C)

MAX OPERATING PRESSURE

CONTENTS D.H.W.

HEAT INPUT MAX D.H.W.

MAX OPERATING PRESSURE D.H.W.

D.H.W. FLOW RATE

POWER SUPPLY

MAX POWER ABSORBED

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