Sime MURELLE EQUIPE 220 BOX Manuel utilisateur

MURELLE EQUIPE

220-330-440-550 BOX ErP

Fonderie SIME S.p.A Cod. 6322825B - 12/2016

ENG

FOR THE INSTALLATION TECHNICIAN

CONTENTS

1 DEVICE DESCRIPTION .......................................................................................................................page 38

2 INSTALLATION ....................................................................................................................................page 44

3 FEATURES ...........................................................................................................................................page 56

4 USE AND MAINTENANCE ..................................................................................................................page 63

IMPORTANT

When turning the boiler on for the first time it is best to run the following checks:

–

Make sure there are no flammable liquids or materials in the boiler’s near vicinity.

–

Make sure that electrical connections are correct and that the grounding wire is connected to a

good grounding system.

–

Open the gas tap and check the seal on the fixtures including the burner.

–

Make sure that the boiler is set to operate with the type of gas supplied.

–

Make sure that the exhaust flue is free and/or correctly assembled.

–

Make sure that any shutters are open.

–

Make sure that the system was filled with water and that all air was drained.

–

Make sure the distributor is not obstructed.

–

Discharge any air in the gas pipes by using the pressure escape on the gas valve.

MURELLE EQUIPE 220-330-440-550 BOX ErP - ENGLISH

CONFORMITY

Our Company declares that MURELLE EQUIPE 220-330-440-550 BOX ErP boilers comply with the essential

requirements of the following directives:

- Boiler Efficiency Directive 92/42/EEC

- Gas Appliances Directive 2009/142/EC

- Electromagnetic Compatibility Directive 2014/30/UE

- Low Voltage Directive 2014/35/UE

- Ecodesign Directive 2009/125/EC

- Regulation (EU) N. 813/2013 - 811/2013

1.1 INTRODUCTION

MURELLE EQUIPE 220-330-440-550

BOX ErP are pre-mixed condensation he-

ating modules intended only for heating,

inter-connectible and easy to assemble,

designed to work singularly or in sequen-

ce/cascade autonomously.

1 DEVICE DESCRIPTION

1.2 DIMENSIONS MODULES

1.2.1 “MURELLEEQUIPE 220 BOX ErP”

Fig. 1

FIXTURES

M System supply (Flange PN6-DN100)

R System return (Flange PN6-DN100)

G Gas (Flange PN6-DN50)

S3 Condensation drain ø 40

630

260

380

390

307

777

648

1600

2010

180

156

396

790

567

272

180

156

396

790

567

272

307

777

260

380 1100

648

1600

2010

470 390

MR

MURELLE EQUIPE 220 BOX ErP

NOTE: Assembly of a hydraulic separator or plate exchanger is also mandatory. The hydraulic separator is supplied with

modules in a kit code 8101552 and the tubes connecting the hydraulic separator in the kit code 8101532. Fixtures may be

assembled on the left-hand side by moving the system supply/return manifold blind flanges.

ENG

1.2.2 “MURELLE EQUIPE 330 BOX ErP”

180

156

396

790

567

272

MURELLE EQUIPE 280-330 BOX ErP

648

1600

2010

390

630

470

1730

380 260

307

777

1100 630

Fig. 1/a

FIXTURES

M System supply (Flange PN6-DN100)

R System return (Flange PN6-DN100)

G Gas (Flange PN6-DN50)

S3 Condensation drain ø 40

NOTE: Assembly of a hydraulic separator or plate exchanger is also mandatory. The hydraulic separator is supplied with

modules in a kit code 8101552 and the tubes connecting the hydraulic separator in the kit code 8101532. Fixtures may be

assembled on the left-hand side by moving the system supply/return manifold blind flanges.

1.2.3 “MURELLE EQUIPE 440-550 BOX ErP”

180

790

396

156

567

272

562

1197

1600

2010

2830

590

500

390

630

470

630

470

635

562

MURELLE EQUIPE 370-440 BOX ErP

180

790

396

156

567

272

562

1197

1600

2010

2200

590

500

390

470

630

470

635

562

MURELLE EQUIPE 0 BOX ErP

Fig. 1/a

FIXTURES

M System supply (Flange PN6-DN100)

R System return (Flange PN6-DN100)

G Gas (Flange PN6-DN50)

S3 Condensation drain ø 40

NOTE: Assembly of a hydraulic separator or plate exchanger is also mandatory. The hydraulic separator is sup-

plied with modules in a kit code 8101553 and the tubes connecting the hydraulic separator in the kit code 8101533.

Fixtures may be assembled on the left-hand side by moving the system supply/return manifold blind flanges.

ENG

1.3 TECHNICAL SPECIFICATIONS

MURELLE EQUIPE 220 BOX ErP 330 BOX ErP 440 BOX ErP 550 BOX ErP

Generators with a heat output kW 105.4 n° 2 3 4 5

Heat output

Nominal (80-60°C) (Pn max) kW 210.8 316.2 421.6 527.0

Nominal (50-30°C) (Pn max) kW 225.2 337.8 454.0 563.0

Minimum (80-60°C) (Pn min) kW 20.8 20.8 20.8 20.8

Minimum (50-30°C) (Pn min) kW 23.2 23.2 23.2 23.2

Heat input (*)

Nominal (Qn max - Qnw max) kW 216 324 432 540

Minimum (Qn min - Qnw min) kW 21.6 21.6 21.6 21.6

Min/max operating yield (80-60°C) % 96.4/97.6 96.4/97.6 96.4/97.6 96.4/97.6

Min/max operating yield (50-30°C) % 107.4/104.2 107.4/104.2 107.4/104.2 107.4/104.2

Operating yield at 30% (40-30°C) % 105.4 105.4 105.4 105.4

Losses after shutdown to 50°C (EN 15502) W 498 747 996 1245

Feeding tension V-Hz 230-50 230-50 230-50 230-50

Absorbed power consumption (Qn max) W 516 774 1032 1290

Absorbed power consumption (Qn min) W 134 138 142 146

Absorbed power consumption C.H. pump W 260 (130 x 2) 390 (130 x 3) 520 (130 x 4) 650 (130 x 5)

Electrical protection grade IPX4D IPX4D IPX4D IPX4D

Energy efficiency

Seasonal energy efficiency class of the heating system A A A A

Seasonal energy efficiency of the heating system % 90 91 91 91

Sound power of the heating system dB (A) --- --- --- ---

Single module temperature regulation °C 20/80 20/80 20/80 20/80

Water content modules l 36.3 55.9 72.6 92.2

Max operating pressure (PMS) bar (kPa) 5 (490) 5 (490) 5 (490) 5 (490)

Max operating temperature (T max) °C 85 85 85 85

Exhaust temperature at max flow rate (80-60°C) °C 64 64 64 64

Exhaust temperature at min flow rate (80-60°C) °C 51 51 51 51

Exhaust temperature at max flow rate (50-30°C) °C 45 45 45 45

Exhaust temperature at min flow rate (50-30°C) °C 40 40 40 40

Smokes flow min/max g/s 10.3/103.3 10.3/155.0 10.3/206.7 10.3/258.3

CO2 at max/min flow rate (G20) % 9.0/9.0 9.0/9.0 9.0/9.0 9.0/9.0

CO2 at max/min flow rate (G31) % 10.2/10.2 10.2/10.2 10.2/10.2 10.2/10.2

NOx measured (EN 15502-1:2015) mg/kWh 22 22 22 22

Max. output pressure fumes manifold Pa 375 375 375 375

Max. pressure independent fumes Pa 428 428 428 428

PIN number 1312CM5621 1312CM5621 1312CM5621 1312CM5621

Category II2H3P II2H3P II2H3P II2H3P

Category in France I2Er3P I2Er3P I2Er3P I2Er3P

Type B23-B53-B23P-B53P B23-B53-B23P-B53P B23-B53-B23P-B53P B23-B53-B23P-B53P

NOx emission class (EN 15502-1:2015) 6 (‹ 56 mg/kWh) 6 (‹ 56 mg/kWh) 6 (‹ 56 mg/kWh) 6 (‹ 56 mg/kWh)

Wight when empty kg 380 615 760 995

Gas and nozzle pressure

Supply pressure (G20/G25) mbar (kPa) 20/25 (1,96-2,45) 20/25 (1,96-2,45) 20/25 (1,96-2,45) 20/25 (1,96-2,45)

Supply pressure (G31) mbar (kPa) 37 (3,63) 37 (3,63) 37 (3,63) 37 (3,63)

Number of nozzles n° 2 3 4 5

Nozzle diameter (G20/G25) ø mm 12.4 12.4 12.4 12.4

Nozzle diameter (G31) ø mm 8.2 8.2 8.2 8.2

Consumption gas at nominal output (G20) m3/h 22.84 34.26 45.68 57.10

Consumption gas at minimum output (G20) m3/h 2.28 2.28 2.28 2.28

Consumption gas at nominal output (G31) kg/h 16.76 25.14 33.52 41.90

Consumption gas at minimum output (G31) kg/h 1.68 1.68 1.68 1.68

(*) Heat input of the heating system measured using lower heating value (LHV)

1.4 OPERATING DIAGRAM (fig. 2)

Fig. 2

KEY

1 Cascade supply probe (SMC)

2 Hydraulic compensator

3 ----------

5 Condensation drain siphon

6 Gas valve

7 ----------

8 Fan

9 Heating supply probe (SM)

10 Safety thermostat 100°C

11 Exhaust probe (SF)

12 Primary exchanger

14 Heating return probe (SR)

15 Water pressure transducer

16 Air release vent

17 Check valve

18 Pump high efficiency

19 ----------

20 ----------

21 ----------

22 3-way drain tap

23 System supply tap

24 Single module drain

25 Gas tap

26 8 litre expansion tank

27 Safety valve 5 bar

29 ----------

30 Antifreeze siphon sensor (SB/SA)

FIXTURES

M System supply

R System return

G Gas

S3 Condensation drain

ENG

1.5 MAIN COMPONENTS (fig. 3)

Fig. 3

Codice/Code 8111271

Modello/Model MURELLE EQUIPE 220 BOX ErP

Matricola/Serial n. 9999999999

PAR 1 = 8 (G20) / 16 (G31)

PAR 2 = 9

KEY

1 System return manifold

2 Gas tap

3 System supply manifold

4 Gas valve

5 Fan

6 Ignition electrode

7 Primary exchanger

8 Ignition transformer

9 Control panel

10 Heating return probe (SR)

11 Heating supply probe (SM)

12 Safety thermostat 100°C

13 Detection electrode

14 Pump high efficiency

15 System supply tap

16 3-way drain tap

17 Gas manifold

CAUTION: To access the control panel

(9) remove the two screws which secu-

re it to the support bracket and turn the

panel downwards.

MODEL

SERIAL NUMBER

YEAR OF CONSTRUCTION

WATER CONTENT IN BOILER

HEAT INPUT MAX

HEAT OUTPUT MAX (80-60°C)

HEAT OUTPUT MAX (50-30°C)

MAX OPERATING PRESSURE

CONTENTS D.H.W.

HEAT INPUT MAX D.H.W.

MAX OPERATING PRESSURE D.H.W.

D.H.W. FLOW RATE

POWER SUPPLY

MAX POWER ABSORBED

COUNTRIES OF DESTINATION

CATEGORY

TYPE

CODE

DIRECTIVE OF REFERENCE

PIN NUMBER

HEAT INPUT MIN

HEAT OUTPUT MIN (80-60°C)

HEAT OUTPUT MIN (50-30°C)

MAX OPERATING PRESSURE

HEAT INPUT MIN D.H.W.

MAX OPERATING PRESSURE D.H.W.

ELECTRICAL PROTECTION GRADE

NOx CLASS

CODE GAS COUNCIL NUMBER (UK)

CERTIFICATION WRAS (UK)

TYPE OF GAS

GAS SUPPLY PRESSURE

CLASSIFICATIONS

Fig. 3/a

1.6 TECHNICAL DATA PLATE (fig. 3/a)

Installation is permanent and must

exclusively be performed by specialised

and qualified personnel, following all the

instructions and provisions included in

this manual. Current regulations must

also be met.

2.1 SUPPLY (fig. 4)

MURELLE EQUIPE 110 BOX ErP heat

modules, inter-connectible by flange, are

supplied with an external pre-painted

zinc-coated laminate case. They are

complete with supply/return water and

gas manifolds, external temperature

probe kit, cascade supply and RS-485

code 8092250 board connection cable.

Available separately:

– Tubes connecting the hydraulic sepa-

rator kit code 8101532 for modules

“220-330 BOX ErP” and code 8101533

for modules “440-550 BOX ErP”

– Double box (size: 1100 x 790 x 1600) for

hydraulic separator code 8101527

– Hydraulic separator kit code 8101552

for modules “220-330 BOX ErP” and

code 8101553 for modules “440-550

BOX ErP”

– Polypropylene exhaust manifold kit for

indoor installation (purposely treated

to resist weathering when installed

outdoors):

code 8102530 for “220 BOX ErP” mo-

dule

code 8102531 for “330 BOX ErP” mo-

dule

code 8102532 for “440 BOX ErP” mo-

dule

code 8102533 for “550 BOX ErP” mo-

dule

– Exhaust terminal code 8089530 for

outdoor installations.

To electrically connect the modules and

to assemble the exhaust for indoor or

outdoor installations, see points 2.6, 2.7

and 2.10 in this manual.

2.2 INSTALLATION

2.2.1 Indoors

MURELLE EQUIPE 220-330-440-550

BOX ErP heat modules can be installed

in boiler rooms whose size and require-

ments meet current regulations.

Furthermore, vents, with surface areas

at least 3.000 sq. cm or 5.000 sq. cm

for gas with density over 0.8, must be

installed in the outer walls for room

ventilation.

2.2.2 Outdoors

MURELLE EQUIPE 220-330-440-550

BOX ErP heat modules can also be instal-

led outdoors with the specific exhaust for

single module code 8089530.

2 INSTALLATION

1600

470

308

1100 790

396

635

562

BOX CONTENITORE DOPPIO PER COMPENSATORE

IDRAULICO E KIT SICUREZZE INAIL cod. 8101527

PER “MURELLE EQUIPE 220 - 330 BOX ErP”

1100

1600

790

BOX CONTENITORE DOPPIO PER COMPENSATORE

IDRAULICO E KIT SICUREZZE INAIL cod. 8101527

PER “MURELLE EQUIPE 440 - 550 BOX ErP”

Fig. 4

NOTE: move the flanges fixed to the box wall with screws and place them in the

location shown in the figure, depending on the type of hydraulic separator used.

DOUBLE BOX FOR HYDRAULIC SEPARATOR

AND TUBES CONNECTING code 8101527

FOR “MURELLE EQUIPE 220-330 BOX ErP”

DOUBLE BOX FOR HYDRAULIC SEPARATOR

AND TUBES CONNECTING code 8101527

FOR “MURELLE EQUIPE 440-550 BOX ErP”

ENG

2.3 SYSTEM CONNECTIONS

To protect the heat system from dama-

ging corrosion, incrustation or deposits,

after installation it is extremely impor-

tant to clean the system using suitable

products such as, for example, Sentinel

X300 (new systems), X400 and X800 (old

systems) or Fernox Cleaner F3.

Complete instructions are provided with

the products but, for further informa-

tion, you may directly contact SENTINEL

PERFORMANCE SOLUTIONS LTD or

FERNOX COOKSON ELECTRONICS.

For long-term protection agains cor-

rosion and deposits, the use of inhibi-

tors such as Sentinel X100 or Fernox

Protector F1 is recommended after cle-

aning the system.

It is important to check the concentration

of the inhibitor after each system modifi-

cation and during maintenance following

the manufacturer’s instructions (specific

tests are available at your dealer).

The safety valve drain must be con-

nected to a collection funnel to collect

any discharge during interventions.

WARNING: Failure to clean the heat

system or add an adequate inhibitor

invalidates the device’s warranty.

Gas connections must be made in accor-

dance with current standards and regu-

lations. When dimensioning gas pipes

from the meter to the module, both

capacity volume (consumption) in m

and gas density must be taken into

account.

System pipe sections must be able to

guarantee sufficient supply to cover

maximum demand, limiting pressure

loss between the meter and any utility

device no greater than 1.0 mbar for

second family gas (natural gas).

A sticker inside the module includes

identification and gas type data specific

to the module.

2.3.1 Condensation drain connection

A siphoned drain must be connected to

the civil drain by a pipe with minimum 5

mm per meter gradient for condensation

collection.

Only normal plastic civil drain pipes are

suitable to convey condensation to the

building’s sewer drain.

2.3.2 Filter on the gas pipe

The gas valve is supplied ex factory with

an inlet filter, which, however, is not

adequate to entrap all the impurities in

the gas or in gas main pipes.

To prevent malfunctioning of the valve,

or in certain cases even to cut out the

safety device with which the valve is

equipped, install an adequate filter on

the gas pipe.

2.5 FILLING THE SYSTEM

Cold system filling pressure must be 1

bar. The system must be filled slowly so

that air bubbles are released through the

specific escapes.

2.6 EXHAUST

FOR OUTDOOR

INSTALLATION (fig. 5)

The exhaust terminal for single module

code 8089530 is required for this type

of installation. For separately supplied

accessory assembly see fig. 5.

Fig. 5

STAFFA TELAIO

CALDAIA

GMR

Pmin

Pmax

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