Sime ALU HE 80 Manuel

BRAVA DGT HE

25 - 30 - 35

199838

INSTALLATION AND SERVICING INSTRUCTIONS

ENSURE THAT THESE

INSTRUCTIONS ARE LEFT

FOR THE USER AFTER

COMPLETION OF THE

BENCHMARK SECTION

PLEASE READ THE

IMPORTANT NOTICE

WITHIN THIS GUIDE

REGARDING YOUR BOILER

WARRANTY

UK Cod. 6316191 - 08/2013

6328465 - 04/2018 - R3

BRAVA DGT HE

25 - 30 - 35

199838

INSTALLATION AND SERVICING INSTRUCTIONS

ENSURE THAT THESE

INSTRUCTIONS ARE LEFT

FOR THE USER AFTER

COMPLETION OF THE

BENCHMARK SECTION

PLEASE READ THE

IMPORTANT NOTICE

WITHIN THIS GUIDE

REGARDING YOUR BOILER

WARRANTY

UK Cod. 6316191 - 08/2013

BRAVA DGT HE

25 - 30 - 35

199838

INSTALLATION AND SERVICING INSTRUCTIONS

ENSURE THAT THESE

INSTRUCTIONS ARE LEFT

FOR THE USER AFTER

COMPLETION OF THE

BENCHMARK SECTION

PLEASE READ THE

IMPORTANT NOTICE

WITHIN THIS GUIDE

REGARDING YOUR BOILER

WARRANTY

Cod. 6316191 - 08/2013

please position here a sticker

from installation pack

BOILER DETAILS

USER, INSTALLATION AND SERVICING INSTRUCTIONS

ALU HE

Aluminium condensation boilers

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

199839

Authorised User No. 02285

SAFE HANDLING

This boiler may require 2 or more operatives to move it into its installation site, remove it from its packaging and

during movement into its installation location. Manoeuvring the boiler may include the use of a sack truck and involve

lifting pushing and pulling.

Caution should be exercised during these operations.

Operatives should be knowledgeable in handling techniques when performing these tasks and the following precau-

tions should be considered:

– Grip the boiler at the base

– Be physically capable

– Use personal protective equipment as appropriate e.g. gloves, safety footwear.

During all manoeuvres and handling actions, every attempt should be made to ensure the following unless unavoi-

dable and/or the weight is light.

– Keep back straight

– Avoid twisting at the waist

– Always grip with the palm of the hand

– Keep load as close to the body as possible

– Always use assistance

WARNING

Caution should be exercised when performing any work on this appliance.

Protective gloves and safety glasses are recommended.

– Avoid direct contact with sharp edges.

– Avoid contact with any hot surfaces.

NOTICE

Please be aware that due to the wet testing of the appliance, there may some residual water in the hydraulic circuit.

– Protect any surfaces, carpets or floorings.

– Use a suitable container to catch any water that escape when removing the protective caps from the connections.

All descriptions and illustrations provided in this manual have been carefully prepared but we reserve the right to make

changes

and improvements in our products that may affect the accuracy of the information contained in this manual.

IMPORTANT NOTICE

For the first year all of our appliances are protected by our manufacturer’s guarantee which covers both parts and

labour.

As you would expect from Sime Ltd, it is our aim to provide our valued customers with the best in after sales and

service.

To take advantage of any extended warranty offered, all you have to do is to adhere to these 3 simple conditions:

The installation must be carried out to Manufacturers/Benchmark Standards by a Gas Safe Registered

Engineer, and recorded in the installation manual.

The appliance must be registered with both Sime Ltd and Gas Safe within 30 days of installation.

The appliance must be serviced every 12 months, within 30 days of the anniversary of the installation date, by either

Sime Ltd or a Gas Safe registered engineer- ensuring that the Benchmark service record in the installation

manual is completed.

Failure to comply with the above will result in only the 12 month warranty being offered.In the absence of any proof

of purchase, the 12 month warranty period will commence from the date of manufacture of the boiler as shown on the

appliance data plate.

Please refer to commissioning instructions for filling in the checklist at the back of this installation guide.

Note: All Gas Safe registered installers carry a ID Card.

You can check your installer is Gas Safe Registered by calling 0800 408 5577

SIME COMBINATION BOILERS

Installer checklist

Please remember to carry out the following checks after installation. This will achieve complete customer

satisfaction, and avoid unnecessary service calls. A charge will be made for a service visit where the fault is not

due to a manufacturing defect.

Has a correct by-pass been fitted and adjusted?

Has the system and boiler been flushed?

Is the system and boiler full of water, and the correct pressure showing on the pressure gauge?

Is the Auto Air Vent open?

Has the pump been rotated manually?

Is the gas supply working pressure correct?

Is the boiler wired correctly? (See installation manual).

Has the D.H.W. ﬂow rate been set to the customer requirements?

Has the customer been fully advised on the correct use of the boiler, system and controls?

Has the Benchmark Checklist in the use and maintenance section of this manual, been completed?

––

The Benchmark Scheme

Sime is a licensed member of the Benchmark Scheme which aims to improve the standards of installation and com

missioning of domestic heating and hot water systems in the UK and to encourage regular servicing to optimise

safety, efficiency and performance.

Benchmark is managed and promoted by the Heating and Hotwater Industry Council.

For more information visit www.centralheating.co.uk.

Please ensure that the installer has fully completed the Benchmark Checklist in the use and maintenance section of

the installation instructions supplied with the product and that you have signed it to say that you have received a full

and clear explanation of its operation.

The installer is legally required to complete a commissioning checklist as a means of complyng with the appropriate

Building Regulations (England and Wales).

All installations must be notified to Local Area Building Control either directly or through a Competent Persons

Scheme.

A Building Regulations Compliance Certificate will then be issued to the customer who should, on receipt, write the

Notification Number on the Benchmark Checklist.

This product should be serviced regularly to optimise its safety, efficiency and performance.

The service engineer should complete the relevant Service Record on the Benchmark Checklist after each service.

The Benchmark Checklist may be required in the event of any warranty work and as supporting documentation

relating to home improvements in the optional documents section of the Home Information Pack.

mportant Information

IS A STATUTORY REQUIREMENT THAT ALL GAS APPLIANCES ARE INSTALLED BY COMPETENT PERSONS,

ACCORDANCE WITH THE GAS SAFETY (INSTALLATION AND USE) REGULATIONS (CURRENT EDITION). The

manu

facturer’s instructions must not be taken as overriding any statutory requirements, and failure to comply

th these regulations may lead to prosecution.

o modifications to the appliance should be made unless they are fully approved by the manufacturer.

AS LEAKS: DO NOT OPERATE ANY ELECTRICAL SWITCH, OR USE A NAKED FLAME. TURN OFF THE GAS SUPPL

AND

VENTILATE THE AREA BY OPENING DOORS AND WINDOWS CONTACT THE GAS EMERGENCY SERVICE

080

0111999.

SAFETY WARNINGS AND REGULATIONS

m

WARNINGS

– After having unpacked the boiler ensure that it is

undamaged and complete including the valve pack,

hanging bracket and template.

– The appliance must be used as intended.

Sime

de-

clines all responsible for any injury or damage to

persons, animals,or property as a result of improp-

er installation, adjustment, maintenance or use.

–In the event of water leaks, disconnect the appli-

ance from the mains power supply, close the water

mains and seek help from a qualiﬁed engineer.

– Periodically check that the operating pressure of

the water heating system when cold be included

in the range

0.8-6.0 bar

. If this is not the case, in-

crease the pressure or contact professionally qual-

iﬁed personnel.

–If the appliance is not used for a long period of time,

the following operations must be carried out:

set the main isolation switch to "OFF";

close the gas and water valves for the water heat-

ing system.

– In order to ensure optimal appliance operations

Sime

recommends that maintenance and checks

are carried out at least

ONCE A YEAR

or according to

the

speciﬁc legal provisions

m

WARNINGS

–

It is recommended that all operators

read this man-

ual carefully in order to use the appliance in a safe

and rational manner.

–

This manual

is an integral part of the appliance. It

must therefore be kept for future reference and

must always accompany the appliance in the event

of the appliance being transferred to another Own-

er or System Manager or being installed on another

system.

–

Installation and maintenance

of this appliance must

be carried out by a Gas Safe Registered Engineer in

accordance with the instructions contained in the

manual. On completing the installation the boiler

should be commissioned and details recorded in

the Benchmark section of this manual. This is a

condition of the warranty

RESTRICTIONS

d

DO NOT

– To allow children under the age of 8 to use the ap-

pliance. The appliance can be used by children no

younger than 8 years old, by people with physical or

cognitive disabilities, and by people lacking expe-

rience or the necessary knowledge, provided that

they are supervised or have been instructed on how

to use the appliance safely and that they under-

stand the risks associated with it.

– To allow children to play with the appliance.

– To allow unsupervised children to perform user

maintenance and cleaning.

– Do not use electrical devices or appliances such as

switches, electrical appliances etc if you can smell

gas. If this should happen:

open the doors and windows to air the room;

close the gas isolation device;

seek help from a qualiﬁed engineer.

– Do not touch the appliance with bare feet or with

any wet part of the body.

– Do not carry out any repair, maintenance or clean-

ing operation before having disconnected the ap-

pliance from the mains power by setting the main

switch to "OFF", and closing the gas supply.

– Do not modify the safety or adjustment devices

without authorization and instructions from the

manufacturer.

– Do not block the condensate drain.

– Do not pull, detach or twist the electrical cables

coming out of the appliance even if the appliance is

disconnected from the mains power supply.

– Do not expose the boiler to atmospheric agents.

These boilers can also be installed in partially

covered areas, as per EN 15502, with a maximum

ambient temperature of 60 °C and a minimum am-

bient temperature of 0 °C. It is generally advisable

to install the boilers below weathered roofs, on the

balcony or in a protected niche, to protect them

from exposure to weathering agents (rain, hail and

snow). All boilers provide a standard antifreeze

function.

– Do not block or reduce the size of the ventilation

openings of the room where the appliance is in-

stalled, if present.

–Remove the mains power and gas supply from the

appliance if the external temperature could fall be-

low ZERO (risk of freezing).

–Do not leave containers with ﬂammable substanc-

es in the room where the appliance is installed.

–Do not place or store items on or close to the ap-

pliance.

RANGE

MODEL CODE

ALU HE 80 8115701

ALU HE 116 8115710

ALU HE 160 8115720

ALU HE 200 8115730

ALU HE 240 8115740

ALU HE 280 8115751

COMPLIANCE

Our company declares that

ALU HE

boilers comply with the fol-

lowing directives:

–Gas Appliances Directive 2009/142/EC until 20/04/2018

– Gas Appliances EU Regulation 2016/426 from 21/04/2018

– Low Voltage Directive 2014/35/UUE

– Electromagnetic Compatibility Directive 2014/30/EU

– Ecodesign Directive 2009/125/EC

– Regulation (EU) No. 813/2013 - 811/2013

– Boiler Efﬁciency Directive 92/42/EEC

SYMBOLS

a

WARNING

To indicate actions which, if not carried out correctly,

can result in injury of a general nature or may dam-

age or cause the appliance to malfunction; these

actions therefore require particular caution and ad-

equate preparation.

f

ELECTRICAL HAZARD

To indicate actions which, if not carried out correct-

ly, could lead to injury of an electrical nature; these

actions therefore require particular caution and ade-

quate preparation.

d

DO NOT

To indicate actions which MUST NOT BE carried out.

m

CAUTION

To indicate particularly important and useful informa-

tion.

MANUAL STRUCTURE

This manual is organized as follows.

USER INSTRUCTIONS

TABLE OF CONTENTS 7

DESCRIPTION OF THE APPLIANCE

TABLE OF CONTENTS 13

INSTALLATION AND SERVICING

INSTRUCTIONS

TABLE OF CONTENTS 25

INFORMATION FOR CASCADING

SYSTEMS

TABLE OF CONTENTS 51

USER INSTRUCTIONS

TABLE OF CONTENTS

VERY IMPORTANT!

PLEASE MAKE SURE YOUR COMMISSIONING CHECKLIST AND THE SERVICE INTERVAL RECORDS ENCLOSED

ARE FILLED IN CORRECTLY.

ALL GAS SAFE REGISTERED INSTALLERS CARRY A GAS SAFE ID CARD.

BOTH SHOULD BE RECORDED IN YOUR COMMISSIONING CHECKLIST AND A SERVICE INTERVAL RECORDS.

YOU CAN CHECK YOUR INSTALLER IS GAS SAFE REGISTERED

BY CALLING ON 0800 408 5500 OR ALTERNATIVELY WWW.GASSAFEREGISTER.CO.UK

1 USING THE BOILER ALU HE 8

1.1 Control panel ...................................8

1.2 Start-up .......................................9

1.2.1 Preliminary checks..................... 9

1.2.2 Ignition............................... 9

1.3 Adjusting the delivery temperature .................9

1.4 Malfunctions ...................................9

1.5 Fault / malfunction codes........................10

1.6 SIME remote control connection (optional accessory) 10

2 MAINTENANCE 11

2.1 Servicing......................................11

2.2 External cleaning...............................11

2.2.1 Cleaning the case ..................... 11

3 DISPOSAL 11

3.1 Disposal of the equipment (European Directive

2002/96/CE) ...................................11

1 USING THE BOILER ALU HE

1.1 Control panel

The control panel allows all operators to make all adjustments

necessary to manage

Sime

ALU HE

boilers and connected sys-

tems.

Fig. 1

DISPLAY ICONS DESCRIPTION

SUMMER MODE ICON

WINTER MODE ICON

DHW MODE ICON

HEATING MODE ICON

GRADUATED OUTPUT SCALE

. The segments of the

bar light up in proportion to the output delivered by

the boiler.

BURNER OPERATION AND BLOCKING ICON

RESET REQUIRED ICON

CHIMNEY SWEEP FUNCTION ICON

SECONDARY DIGITS

. The boiler displays the sys-

tem's pressure value.

MAIN DIGITS

. The boiler displays the values set,

fault status and outdoor temperature.

SUPPLEMENTARY SOURCES PRESENT ICON

DESCRIPTION OF COMMANDS

ON/OFF BUTTON

ON = Boiler has electric power.

OFF = Boiler has electric power but is not available

for operation. The protection functions are on, how-

ever.

SUMMER MODE BUTTON

. By pressing this button the

boiler operates only on demand for domestic hot

water

(function not available)

WINTER MODE BUTTON

. By pressing this button the

boiler operates for heating and domestic hot water.

SET DHW BUTTON

. By pressing this button the tem-

perature of the domestic hot water is displayed

(function not available)

SET HEATING BUTTON

. With the ﬁrst press of this

button the temperature of heating circuit 1 is dis-

played. With the second press of this button the

temperature of heating circuit 2 is displayed. With

the third press of this button the temperature of

heating circuit 3 is displayed.

RESET BUTTON

. Lets you reset operation after an

operating error.

INCREASE BUTTON

. By pressing this button the val-

ue set is increased.

REDUCE BUTTON

. By pressing this button the value

set is reduced.

BUTTONS RESERVED FOR INSTALLER (access to INST pa-

rameters and CASCADE parameters)

CONNECTION THROUGH PC

. To be used only with

the SIME programming kit and only by authorised

personnel. Do not connect other electronic devices

(cameras, phones, MP3s etc.). Use a tool to remove

the cap and replace it after use.

WARNING: Communication port sensitive to static

electricity

. Before use, it is advisable to touch an

earthed metal surface to get rid of static electricity.

INFORMATION BUTTON

. Press the button several

times to scroll through the parameters.

CHIMNEY SWEEP FUNCTION BUTTON

. Press the but-

ton several times to scroll through the parameters.

REDUCE BUTTON

. For changing the default values

set.

INCREASE BUTTON

. For changing the default values

set.

LIGHT BAR

Blue = Operation.

Red = Operating error.

TIMER (optional)

Mechanical timer (code 8092228) or digital timer (code 8092229)

for programming heating/dhw.

1.2 Start-up

1.2.1 Preliminary checks

a

WARNING

Should it be necessary to access the areas in the bot-

tom part of the appliance, make sure that the system

components and pipes are not hot (risk of burning).

Commissioning of the

ALU HE

boiler must be carried out by pro-

fessionally qualiﬁed personnel after which the boiler can op-

erate automatically. It may, however, be necessary for the sys-

tem manager to start the appliance autonomously after having

turned it off, without involving a technician: for example, after

a holiday.

In such cases it must ﬁrst be checked that the fuel and water

system isolation valves are open.

1.2.2 Ignition

After having carried out the preliminary checks, proceed as fol-

lows:

–set the main system switch to "ON"

– the blue bar (4) comes on and the screen saved by the elec-

tronic circuit board before the appliance was turned off is

shown on the display.

Example: winter; delivery temperature (40°C); system pressure

(1.3 bar).

Fig. 2

When heat is requested from the systems the boiler automati-

cally carries out:

–the operational checks

– ignition and starts automatic operation.

m

CAUTION

– When the display is not backlit (off), the ﬁrst press

on each function button serves to backlight it (turn

it on).

– To manually stop the boiler press button T.

– The display will show the following screen.

1.3 Adjusting the delivery temperature

The control panel on

ALU HE

boilers lets you manually adjust the

delivery temperature on two temperature levels by choosing

the best ones for the systems managed (e.g. 80°C and 50°C).

To adjust the delivery temperature on the ﬁrst of the two levels:

– press button X(twice if the display isn't backlit). The symbol

uwill be shown on the display

– press buttons Jor Quntil the desired value is displayed

(e.g. 80°C)

– press button Xagain. The symbol xwill be shown on the

display

– press buttons Jor Quntil the desired value is displayed

(e.g. 50°C)

Once the settings are completed, to go back to the starting

screen press button Xor wait for approx. 60 seconds without

touching any buttons.

1.4 Malfunctions

In the event of a fault/malfunction the message

"ALL"

will ap-

pear on the display with the alarm number and the light bar (4)

will turn red.

Example: “ALL 02” (Low System Pressure Error: less than 0.8

bar).

NOTE:

in the case of

"ALL 02"

, the system can be reintegrated,

when cold, without disconnecting the power supply to be able to

see when the pressure reaches the correct value (be included

in the range 0.8-6.0 bar). The warning disappears when normal

conditions are reset and the boiler starts up again automati-

cally.

In the case of all other errors, before repairing the fault, it is

recommended, as a precautionary measure, that you:

– disconnect the appliance from the mains power by setting

the main switch to "OFF"

– close the fuel isolation valve.

OFF

Fig. 3

NOTE:

When, in addition to the message

"ALL ..."

the symbol

also appears on the display, after having repaired the

fault, button

must be pressed for approx. 3 seconds, and

then released. The boiler starts up again normally.

1.5 Fault / malfunction codes

If a fault/malfunction is detected during boiler operation, the

message

"ALL"

will appear on the display followed by the fault

code and the light bar (4) will go red.

Possible errors are reported below.

Type No. Description

ALL 01 Air pressure switch fault

ALL 02 Low water pressure in system

ALL 03 High water pressure in system

ALL 05 Boiler delivery probe fault

ALL 06 No ﬂame detection

ALL 07 Safety thermostat or siphon pressure switch triggered

ALL 08 Fault in ﬂame detection circuit

ALL 09 No water circulating in primary system

ALL 10 Hot water tank sensor/anti-freeze faulty

ALL 11 Modulator disconnected error

ALL 13 Smoke probe triggered

ALL 14 Smoke probe fault

ALL 15 Fan fault

ALL 18 Boiler delivery probe temperature above 117°C

ALL 19 External sensor fault (ﬂashing warning)

ALL 20 Mix 1 zone safety thermostat triggered

ALL 21 Mix 1 Zone valve delivery probe fault

ALL 22 Mix 2 zone safety thermostat triggered

ALL 23 Mix 2 Zone valve delivery probe fault

ALL 24 S1 solar delivery probe fault

ALL 25 S2 solar exchanger probe fault (tank)

ALL 26 S3 2nd solar system delivery probe fault

ALL 27 Solar application coherence fault – hydraulic conﬁg-

uration

ALL 29 Number of expansion boards connected fault

ALL 30 Return sensor fault

Type No. Description

ALL 31 Cascade delivery probe (SMC) fault

ALL 32 Three zone system conﬁguration fault

ALL 35 Communication fault RS485 board

ALL 36 Number of boilers connected in cascade fault

ALL 45 Manual release performed more than 6 consecutive

times in the last hour

ALL 70 Cascade stop general fault

ALL 71 General fault with a boiler in the cascade

ALL 72 Delivery probe (SMC) disconnected error

ALL 80 Gas valve control circuit hardware fault

ALL 89 Gas valve control circuit hardware fault

ALL 98 Maximum number of software errors reached

ALL 99 Generic board software error

NOTE:

If one of the faults listed above occurs, press button

to pause the boiler and contact Qualiﬁed Technical Personnel.

1.6 SIME remote control connection (optional

accessory)

The boiler is ready for connection to a

SIME

remote control.

When the remote control is connected or, alternatively, when

a remote supervision device is connected, the boiler display

shows:

For set-up and use of the remote control, follow the instruc-

tions supplied with the device.

m

CAUTION

Sime

remote control and a remote supervision de-

vice cannot be connected at the same time.

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Ce manuel convient aux modèles suivants

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