SIGMA TEK C-DIAS Manuel utilisateur

CCP 611

C-DIAS Processor Module

Date of creation: 14.11.2013

Version date: 27.03.2020

Article number: 13-104-611-E

Publisher: SIGMATEK GmbH & Co KG

A-5112 Lamprechtshausen

Tel.: 06274/4321

Fax: 06274/4321-18

Email: [email protected]

WWW.SIGMATEK-AUTOMATION.COM

SIGMATEK GmbH & Co KG

Translation from German

tributed in any form (print, photocopy, microfilm or in any other process) without the express permission.

We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi-

ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through

use of this handbook.

C-DIAS PROCESSOR MODULE CCP 611

27.03.2020 Page 1

C-DIAS Processor Module CCP 611

The CCP 611 processor module runs the control program and

thereby represents an essential component of an automation

system. The internal DC/DC converter powers all modules on a

C-DIAS module carrier.

The CAN bus, an Ethernet interface or the USB device (Mini

USB) can be used as the online interface.

A 7-segment display and two status LEDs provide information

on the actual status of the CPU.

For program updates, the integrated USB Host interface can be

used (USB stick, keyboard). With help from the exchangeable

microSD card, the entire control program can be easily ex-

changed.

The CCP 611 processor module is designed to be mounted in

the control cabinet. With the integrated VARAN manager, the processor module offers the

possibility to construct a high-performance VARAN system to operate for example, decen-

tralized I/O modules, drive systems or communication modules.

Compatibility

Completely PC-compatible. The CCP 611 works with standard PC BIOS; no SIGMATEK-

specific BIOS is therefore needed. LASAL is provided as the operating system.

CCP 611 C-DIAS PROSESSOR MODULE 
 
Page 2 27.03.2020 
Contents 
1Technical Data ........................................................................ 4 
1.1 Performance Data.........................................................................4 
1.2 Electrical Requirements...............................................................5 
1.3 Standard Configuration................................................................5 
1.4 Miscellaneous ...............................................................................6 
1.5 Environmental Conditions...........................................................6 
2Mechanical Dimensions......................................................... 7 
3Mounting position................................................................... 8 
4Connector Layout................................................................... 9 
4.1 Applicable Connectors...............................................................13 
5Exchanging the microSD Card .............................................14
6Status Displays......................................................................15 
7Display....................................................................................16
8CAN Bus Setup ......................................................................17 
8.1 CAN Bus Station Number ..........................................................17 
8.2 Number of CAN Bus Participants .............................................17 
8.3 CAN Bus Data Transfer Rate.....................................................17 
9Configuration of the Process Module..................................18 

 C-DIAS PROCESSOR MODULE CCP 611 
 
03.2020 Page 3 
CAN Bus Termination ...........................................................21 
Wiring and Mounting Instructions .......................................22 
1 Ground.........................................................................................22 
2 Shielding......................................................................................23 
3 ESD Protection............................................................................23 
Working With and On the CCP 611......................................23 
Process Diagram...................................................................24 
System Boot Checkpoints....................................................25 
Status and Error Messages..................................................26 
Application Exceptions.........................................................35 
1 SRAM and IRQ routines .............................................................35 
2 SRAM and Consistency of Changed Data................................35 
3 The File System Does Not Support Safe Writing via SRAM...35 
4 Data Breakpoint ..........................................................................35 
Note on SRAM Behavior.......................................................36 
Recommended Shielding for VARAN..................................37 
1 Wiring from the Control Cabinet to an External VARAN 
Component..................................................................................38 
2 Wiring Outside of the Control Cabinet .....................................39 
3 Shielding for Wiring Within the Control Cabinet .....................40 

CCP 611 C-DIAS PROSESSOR MODULE

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18.4 Connecting Noise Generating Components............................41

18.5 Shielding Between Two Control Cabinets ...............................42

1 Technical Data

1.1 Performance Data

Processor

EDGE Technology X86 compatible

32-bit data bus

Clock frequency

800 MHz

Addressable I/O/P modules

VARAN bus: 65,280

CAN bus: 32

C-DIAS bus: 8

Internal I/O

Internal cache

32-kbyte L1 Cache

256-kbyte L2 cache

BIOS

AMI

Internal program and data memory

(DDR2 RAM)

128-Mbyte

Internal remnant data memory

512-kbyte (1)

Internal storage device

512-Mbyte microSD card

Interfaces

1x USB Host 2.0 (full speed 12 Mbit/s)

1x USB Device 1.1

1x Ethernet

1x CAN

1x VARAN Out (Manager) (maximum cable length: 100 m)

1x C-DIAS

Data buffer

yes

Status display

yes

Status LEDs

yes

Real-time clock

yes (buffering approximately 10 days)

(1) See chapter “Note on SRAM Behavior”

C-DIAS PROCESSOR MODULE CCP 611

27.03.2020 Page 5

1.2 Electrical Requirements

Supply voltage

+18-30 V DC

UL: Class 2 oder LVLC (1)

Current consumption of power

supply (+24 V)

typically 350 mA

maximum 750 mA

Inrush current

for a very short time (~20 µs): 30 A

Power supply on the C-DIAS bus

supplied by the CCP 611

Current load on C-DIAS bus

(power supply for I/O/P modules).

maximum 1.2 A

(1) Limited Voltage Limited Current

1.3 Standard Configuration

Ethernet 1

IP 10.10.150.1

Subnet-Mask: 255.0.0.0

CAN bus

station: 00

baud rate: 01 = 500 kBaud

Problems can arise if a control is connected to an IP network, which contains mod-

ules that do not run on a SIGMATEK operating system. With such devices, Ethernet

packets could be sent to the control with such a high frequency (i.e. broadcasts),

that the high interrupt load could cause a real-time runtime error or runtime error.

By configuring the packet filter (Firewall or Router) accordingly however, it is pos-

sible to connect a network with SIGMATEK hardware to a third party network with-

out triggering the error mentioned above.

Des problèmes peuvent survenir si un automate est connecté à un réseau IP con-

tenant des modules qui ne fonctionnent pas sous un système d'exploitation

SIGMATEK. Avec de tels dispositifs, les paquets Ethernet peuvent être envoyés à

l’automate avec une fréquence tellement élevée (càd. diffusion), que les interrup-

tions ainsi générées peuvent provoquer une erreur d'exécution. En configurant

d’une façon appropriée le filtre de paquets (pare-feu ou un routeur) il est toutefois

possible de connecter un réseau avec le matériel SIGMATEK à un réseau tiers sans

déclencher l'erreur mentionnée ci-dessus.

CCP 611 C-DIAS PROSESSOR MODULE

Page 6 27.03.2020

1.4 Miscellaneous

Article number

12-104-611

Hardware version

1.x

Project back-up

internally on the microSD card

Standard

UL 508 (E247993)

Approbations

cUL, UL

1.5 Environmental Conditions

Storage temperature

-10 ... +85 °C

Operating temperature

0 ... +50 °C

Humidity

10 –90 %, non-condensing

EMC stability

in accordance with EN 61000-6-2 (industrial area)

Shock resistance

EN 60068-2-27

150 m/s²

Protection type

EN 60529

IP20

C-DIAS PROCESSOR MODULE CCP 611

27.03.2020 Page 7

2 Mechanical Dimensions

CCP 611 C-DIAS PROSESSOR MODULE

Page 8 27.03.2020

3 Mounting position

To ensure optimal cooling of the module, the CCP 611 must be mounted as shown (stand-

ing). For an angled mounting position, forced convection (cooling fan) must be used.

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