Sauermann E INSTRUMENTS E6000 Manuel d'installation et d'exploitation

OPERATING & MAINTENANCE

MANUAL

E6000

Combustion Analyzer

Respect your environment: think before printing the full manual on paper

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TABLE OF CONTENTS

1.0 IMPORTANT INFORMATION 07

1.1 Information about this manual 07

1.2 Safety warnings 07

2.0 SAFETY 08

2.1 Intended use of the product 08

2.2 Improper use of the product 08

3.0 WORKING PRINCIPLE 09

3.1 General overview of the Analyzer 09

4.0 DESCRIPTION OF THE PRODUCT 11

4.1 Working principle 11

4.2 Measurement cells 11

4.3 CO dilution 11

4.4 Fuel types 12

4.5 Pressure sensor, piezoelectric, temperature compensated 12

4.6 Gas extraction pump 12

4.7 Simultaneous measurement of pressure, O2, pollutants 12

4.8 Smoke measurements 12

4.9 Temperature measurements 12

4.10 Auxiliary measurements 12

4.11 Bluetooth® connection 12

5.0 DESCRIPTION OF COMPONENTS 14

6.0 MAIN CONFIGURATIONS 17

7.0 TECHNICAL SPECIFICATIONS 18

7.1 Technical specifications 18

7.2 Measurement and Accuracy Ranges 20

8.0 USING THE FLUE GAS ANALYZER 21

8.1 Preliminary operations 21

8.2 Warnings 21

8.3 Analyzer power supply 22

8.3.1 Checking and replacing the batteries 22

8.3.2 Use with external power pack 22

8.4 QR Code generation 22

8.5 Connection diagram 23

8.5.1 Gas Sampling Probe 25

8.5.2 Condensate trap and fine dust filter 26

8.5.3 Connecting the gas sampling probe

(standard / average CO) and water trap assembly 26

8.5.4 Gas probe for industrial engines 26

8.5.5 Combustion air temperature sensor 27

8.5.6 Tc-K temperature measurement probe 27

8.5.7 Ionization current measurement probe 27

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TABLE OF CONTENTS

8.5.8 Draft measurement pressure gauge compliant

with UNI 10845 standard. 27

8.5.9 Pressure Test Kit 27

8.5.10 Burner pressure verification probe 27

8.5.11 Connection to PC 27

8.5.12 Connection to battery charger 28

9.0 POWER ON - OFF 29

9.1 Starting the device 29

10.0 CONFIGURATION 31

10.1 Configuration Menu 31

11.0 MEMORY 73

11.1 Memory Menu 73

11.1.1 Memory Organization 75

12.0 PRINT 88

12.1 Print Menu 88

13.0 MEASUREMENTS 99

13.1 Measurements Menu 99

14.0 COMBUSTION ANALYSIS 118

14.1 Combustion Analysis 118

14.1.1 Switching on the instrument and auto-calibration 118

14.1.2 Inserting the probe inside the stack 118

14.1.3 Simultaneous measurement of pressure, O2, pollutants 119

14.1.4 Flue Gas Analysis 119

14.1.5 End of Analysis 119

14.2 Combustion Analysis - Preliminary operations 121

14.3 Performing the Combustion Analysis - Manual mode 123

14.4 Performing the Combustion Analysis - UNI 10389 mode 125

14.5 Performing the Combustion Analysis - BImSchV mode 127

14.6 Performing the Combustion Analysis - Data logger mode 128

15.0 SENSORS 130

15.1 Sensors arrangement 130

15.2 Sensor types and relevant positioning 131

15.3 Gas sensors life 131

15.4 CxHy sensor for measurement of the unburnt hydrocarbons 132

15.4.1 Installing the CxHy sensor 132

16.0 MAINTENANCE 133

16.1 Routine maintenance 133

16.2 Preventive maintenance 133

16.3 Cleaning the sample probe 133

16.4 Maintaining the water trap / filter unit 134

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16.5 Replacing the particulate filter 134

16.6 Replacing the gas sensors 135

16.7 Replacing the battery pack 140

16.8 Replacing the printer paper roll 141

16.9 Firmware Update 142

17.0 TROUBLESHOOTING 143

17.1 Troubleshooting guide 143

18.0 SPARE PARTS AND SERVICING 145

18.1 Spare parts 145

18.2 Accessories 146

18.3 Service Centers 147

ANNEX A - Data management with “E INSTRUMENTS QR CODE APP” 148

ANNEX B - Analysis report examples 150

ANNEX C - Coefficients of the fuels and Formulas 153

ANNEX D - Optional measures list 154

ANNEX E - Declaration of Conformity 157

Total or partial reproduction of this document by any means (including photocopying

or storage on any electronic medium) and transmittal of same to third parties in any

manner, even electronically, is strictly prohibited unless explicitly authorized in writing

by E INSTRUMENTS by SAUERMANN.

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1.1 Information about this manual

 This manual describes the operation and the characteristics and the maintenance of the Combustion Analyzer

E6000.

 Read this operation and maintenance manual before using the device. The operator must be familiar with the

manual and follow the instructions carefully.

 This use and maintenance manual is subject to change due to technical improvements - the manufacturer

assumes no responsibility for any mistakes or misprints.

1.2 Danger levels and other symbols

WARNING

Information on LCD

Ensure correct disposal

Keyboard with preformed keys

with main control functions.

1.0 IMPORTANT INFORMATION

Symbol Meaning Comments

Read information carefully and prepare

safety appropriate action!

To prevent any danger from personnel or other

goods. Ignoring of this manual may cause

danger to personnel, the plant or the

environment and may lead to liability loss.

The magnets in the back of the instrument can damage credit cards, hard driver, mechanical

watches, pacemakers, defibrillators and other devices proven sensitive to magnetic fields.

It is recommended to keep the instrument at a distance of at least 9.84 inches (25cm) away

from these devices.

Dispose of the battery pack at the end of its

working life only at the dedicated collecting bin.

The customer takes care, at his own cost, that

at the end of its working life the product is

collected separately and it gets correctly

recycled.

07/08/14

10:00

Service

Information

Esc

@sauermanngroup.com

sales.instruments

www.e-inst.com

Phone: 1-215-750-1212

Langhorne, PA 19047 USA

850 Town Center Drive

by Sauermann

E Instruments

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2.0 SAFETY

2.1 Intended purpose

This chapter describes the areas of application for which the E6000 is intended.

Using the E6000 in other application areas is at the risk of the operator and the manufacturer assumes no

responsibility and liability for loss, damage or costs which could be a result. It is mandatory to read and pay

attention to the operating/maintenance manual.

All products of the series E6000 are handheld measuring devices in professional flue gas analysis and emissions

monitoring for boilers, engines, burners, furnaces, heaters and other combustion equipment.

Additional functions of the measuring instrument:

 Flue gas analysis according 1. BImSchV or qA-mean value (selectable)

 Calculating of stack heat loss and efficiency

 CO- and NO environment measurement

 Store Smoke value, calculating mean value

 Measuring differential pressure

 Draft measurement

2.2 Improper use of the product

The use of E6000 in application areas other than those specified in Section 2.1 "Intended use of the product" is to

be considered at the operator’s risk and the manufacturer assumes no responsibility for the loss damage or costs

that may result. It is compulsory to read and pay attention to the instructions in this use and maintenance manual.

E6000 should not be used:

 For continuous measurements > 1h without completing a fresh auto-zero cycle.

 As safety alarm instrument or control device.

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3.1 General overview of the Analyzer

E6000 is a portable analyzer for flue gas and emissions.

The instrument is equipped with:

 Pneumatic circuit which can accommodate up to 6 sensors in the FLEX-sensors series.

 Intuitive user interface: the instrument can be used without the support of the user manual.

 Wide (55x95 mm) and bright TFT color display which delivers great readability thanks to the zoom function

and an efficient backlight.

 Single rechargeable 'Li-Ion' battery pack, used to power both the unit and the thermal printer.

 Thermal printer integrated in the instrument.

 Connectivity with a computer through the USB connection and/or Bluetooth ®. Once the special software

provided with the instrument is used, this allows for the storage of combustion analysis as well as the

configuration of the main parameters.

 Connectivity with a smartphone through Bluetooth®. Once the specific APP “E-Inst. App” available on Google

play-store is installed on the device, the user can start remote analysis of combustion and/or view real-time

data of the analysis in progress.

Main functions:

- Combustion analysis in manual or automatic mode (UNI 10389-1 or BImSchV or according to the data logger

function, user-defined mode).

- The analyzer is pre-installed with 12 commonly used fuel parameters (such as natural gas, #4 oil, diesel

wood, coal, propane, & LPG)

- The user can load and save parameters for 32 additional fuels if the fuels chemical are known.

- Monitoring of pollutants (emissions).

- Memory capable of storing up to 2,000 full analysis.

- Storing of acquired data and their averaging.

Measurable gases:

- CO, CO2, CxHy referenced to methane

- O2

- CO (ambient monitoring)

- CO / H2

- CO (low, medium, high)

- NO (low, medium)

- NO2 (low, medium)

- SO2 (low, medium)

- NOx

- H2S

- H2

Measurements:

- Ambient CO (with the internal sensor)

- Draft in the stack.

- Smoke (with the use of the external manual pump).

- Gas pressure in the piping, pressure in the burning chamber and check of the pressure switches, using the

measurement range up to 80 WC (200hPa).

- Combustion air measurement

- Auxiliary temperatures

- Air speed for air or flue gas leaving the stack with the use of Pitot tube

- Ionization current measurement (with external auxiliary probe)

3.0 WORKING PRINCIPLE

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Maintenance:

- Sensors can be replaced by the user without having to ship the instrument to the service center, because the

spare sensors delivered are pre-calibrated.

- The instrument requires annual calibration, as required by the standard UNI 10389-1, to be carried out at any

authorized service center.

Certificate of calibration

The instrument is accompanied with a calibration certificate compliant with standard EN 17025.

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