Rice Lake CLS-M iQube2 Guide de démarrage rapide

CLS-M

iQube2®Junction Box Upgrade Installation

The iQube2 junction box is designed for use with the Rice Lake Weighing Systems CLS-M, CLS-420, and CLS-

920i series forklift scales. The coiled cable connection is the same, but the load cell connectors have been updated

to improve serviceability.

Coiled Cable

Connector

Load Cell Cable

Connector

Load Cell Cable

Connector

Breather Vent

Calibration Switch Access

Sealing Point

Figure 3. iQube2 Junction Box

3.7 CLS-M Junction Box Replacement

Use the following steps to replace the junction box in the CLS-M.

1. Turn scale power off on the Communication/Power box.

1. Remove the bolt that holds the cover plate in place, which conceals the junction box.

2. Remove the cover plate and set aside.

3. Unplug power cable.

4. Lift the forklift to a comfortable working height.

5. Remove the two screws securing the junction to the scale, using a number 4 metric Allen wrench, to

remove existing junction from scale carriage.

6. Remove the coiled interface cable from the junction.

7. Disconnect the load cell cables.

Note

Steps 9-14 are only required when upgrading the original junction to an iQube2. If replacing an iQube2 with

another iQube2 skip to step 15.

8. Remove automotive quick connects from load cell cables.

9. Strip wires for connection to the new load cell connectors. See Figure 4.

10. Follow the instructions on the packaging for Turk connector, PN BS-8157-0/P69, for inserting wires.

11. Wire the load cell 5-pin male connector to the following color codes Table 1 and Figure 4. Note the

orientation of the raised diamond in Figure 4. Use the supplied tool in the rectangular tool slot to lock

wires down.

PN 168876 Rev B

April 2015

Table 1. Load Cell Wiring

Pin # Wire Color Function

1Green +SIG

2White -SIG

3Red +EXC

4Black -EXC

5Yellow Ground

2iQube2 Junction Box Upgrade

Load Cell 5 Pin Male Connector Wiring

Blue Locktite

DRAIN WIRE

(SHIELD)

GREEN

WHITE

RED

BLACK

Raised

Diamond

Rectangular Tool Slot

Section G-G

Load Cell Stripping Wiring Load Cell Wiring

Figure 4. Load Cell Wiring

12. Add blue Loctite®1 425 to the two contact points as indicated in Figure 4.

13. Attach the load cell cables to the bottom two connectors on the junction box.

• Apply Loctite.

• Hand tighten until the connection is snug, plus another 1/4 turn. Only two threads should be visible.

Two Threads Visible

Figure 5. Connect Load Cell Cable to junction

14. Attach the home run cable to the top side connector.

15. Install the iQube2 junction into the forklift scale, using Loctite on the mounting screws.

16. Open the calibration access switch cover on the junction, set switch to the On position.

17. Plug in the power cable, and turn on the communication power box.

18. Calibrate the unit using Revolution software.

19. Connect the load cell cables to each side.

20. Connect the coiled interface cable to the top of the junction.

21. Align the iQube2 junction with the bolt holes in the scale and use an Allen wrench to tighten.

22. Place the cover plate in place and secure with a bolt and washer, and seal the unit.

Locktite®is a registered trademark of Henkel Technologies.

iQube2 Junction Box Upgrade 3

CLS-420 Junction Box Replacement

Use the following steps to replace the junction box in the CLS-420.

1. Unplug power cable from CLS-420.

23. Remove existing junction box from scale carriage.

24. Remove automotive quick connects from load cell cables.

25. Strip wires for connection to the new load cell connectors.

26. Follow the instructions on the packaging on Turk connector, PN BS-8157-0/P69, for inserting wires.

27. Wire the load cell 5-pin male connector to the following color codes Table 1 and Figure 4.

28. Add blue Loctite 425 to the two contact points as indicated in Figure 4.

29. Attach the load cell cables to the bottom two connectors on the junction box.

30. Attach the coiled cable adapter to the junction box to the top side

connector as shown in Figure 30.

Figure 6. Coiled Cable Adapter

31. Attach the home run cable to cable adapter and secure within the

forklift carriage.

32. Reinstall the junction box into the forklift scale, using Loctite on

the mounting screws.

33. Plug in the power cable, and turn on the CLS-420.

34. Calibrate the unit using the CLS-420 indicator.

6.8 iQube 2.3 Cross References

Please provide the serial number of the scale so that the Rice Lake Weighing Systems sales department can issue

the correct junction box for the model it is being purchased for.

See Table 9, to ensure the correct unit was sent if there are any issues with installation.

The kit part number includes the appropriate load cell and cable adapters required to upgrade your unit.

28" Forklift Carriage

Top Level Fork Lift Indicator iQube 2.3 Kit iQube 2.3 Junction Box

111033 420 Wired 167345 167344

111034 420 Wireless 167416, 167344

111035 920i Wired Upgrade not available 121014

111036 920i Wireless 121014

34" Forklift Carriage

Top Level Fork Lift Indicator iQube 2.3 Kit iQube 2.3 Junction Box

96339 420 Wired 167345 167344

96340 420 Wireless 167344

96341 920i Wired Upgrade not availabl 121014

96342 920i Wireless 121014

130822 420 Wired 167356 167261

130823 420 Wireless 167261

130824 920i Wired Upgrade not available 130826

130825 920i Wireless 130826

SPX or SO WO 420 ABF 167345 167344

120911 420 ABF 167356 167261

161964 420 ABF 167341 167261

125277 CLS-M 167340 164071

Table 9. Kit Part Numbers

Top Level Fork Lift Indicator iQube 2.3 Kit iQube 2.3 Junction Box

153539 CLS-M 167340 164071

151803 CLS-420 167356 167261

132414 CLS-M2 167340 164071

156294 CLS-M3 167340 164071

164649 CLS-420 167341 167261

162279 CLS-420 167341 167261

38" Forklift Carriage

Top Level Fork Lift Indicator iQube 2.3 Kit iQube 2.3 junction

111038 420 Wired 167407

111039 420 Wireless 167407

111040 920i Wired Upgrade not available 121366

111041 920i Wireless Upgrade not available 121366

151506 420 Wireless 167407

151490 920i Wireless Upgrade not available 121366

28" Forklift Carriage

Table 9. Kit Part Numbers

230 W. Coleman St. • Rice Lake, WI 54868 • USA

U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319

www.ricelake.com www.ricelake.mx www.ricelake.eu www.ricelake.co.in m.ricelake.com

Rice Lake Weighing Systems is an ISO 9001 registered company.

October 2015 PN 168876 Rev B

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