Rice Lake 882D Manuel utilisateur

BulkSlide

Solids Flow Meter

882D Configuration and

Calibration Manual

PN 212288 Rev AApril 22, 2022

Rice Lake Weighing Systems® is a registered trademark of

Rice Lake Weighing Systems.

All other brand or product names within this publication are trademarks or

registered trademarks of their respective companies.

All information contained within this publication is, to the best of our knowledge, complete and

accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make

changes to the technology, features, specifications and design of the equipment without notice.

The most current version of this publication, software, firmware and all other product

updates can be found on our website:

www.ricelake.com

Revision History

Technical training seminars are available through Rice Lake Weighing Systems.

Course descriptions and dates can be viewed at www.ricelake.com/training

or obtained by calling 715-234-9171 and asking for the training department.

Revision History

This section tracks and describes the current and previous manual revisions for awareness of major updates and when the

updates took place.

Revision Date Description

A 04/22/2022 Initial release

Table i. Revision Letter History

Contents

Bulkslide Configuration and Calibration Manual

ii Visit our website www.RiceLake.com

Rice Lake continually offers web-based video training on a growing selection

of product-related topics at no cost. Visit www.ricelake.com/webinars

1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Accessing Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2.1 Setup Switch Configuration Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2.2 User Menu Configuration Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2.0 Scale Configuration and Load Cell Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1 Scale – Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1.1 Speed Sensing Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1.2 Weigh Frame Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.2 Load Cell Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2.1 Backplate Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2.2 Backplate Reinstallalation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2.3 Cable Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2.4 Load Cell Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2.5 Cable Shield Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2.6 Power Cable Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.0 Digital I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.1 Configuring Digital I/O Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.2 Wiring Input Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.0 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.1 Weigh Frame Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.1.1 Static Zero Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.1.2 Span (Material) Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.1.3 Calculating Correction Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Introduction

1.0 Introduction

The BulkSlide solids flow meter measures the flow rate of gravimetrically fed bulk solids. Only free-flowing, nonadhesive bulk

solids should be processed by the BulkSlide solids flow meter. The BulkSlide solids flow meter can be used for inventory

mixing, blending or ratio control applications (in petrochemical, agricultural, aggregate, food and pharmaceutical industries).

This manual describes the configuration and wiring for the indicator and its hardware components. For more information see:

•BulkSlide Operation Manual (PN 206443) for BulkSlide hardware operation and installation

• 882D Technical Manual (PN 184260) for 882D indicator details

Manuals and additional resources are available from Rice Lake Weighing Systems at www.ricelake.com/manuals

Warranty information can be found on the website at www.ricelake.com/warranties

1.1 Safety

Safety Signal Definitions:

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes

hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes

hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.

Indicates information about procedures that, if not observed, could result in damage to equipment or corruption

to and loss of data.

General Safety

Do not operate or work on this equipment unless this manual has been read and all instructions are understood.

Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake

Weighing Systems dealer for replacement manuals.

Failure to heed could result in serious injury or death.

Some procedures described in this manual require work inside the enclosure. These procedures are to be performed by qualified

service personnel only.

Take all necessary safety precautions when installing the scale carriage including wearing safety shoes, protective eye wear and

using the proper tools.

Keep hands, feet and loose clothing away from moving parts.

Do not allow minors (children) or inexperienced persons to operate this unit.

Do not operate without all shields and guards in place.

Do not use for purposes other then weight taking.

Do not place fingers into slots or possible pinch points.

Do not use any load bearing component that is worn beyond 5 percent of the original dimension.

Do not use this product if any of the components are cracked.

Do not exceed the rated load limit of the unit.

Do not make alterations or modifications to the unit.

Do not remove or obscure warning labels.

Install and operate this product only if it is technically in serviceable condition and in the correct manner.

Read manual completely before use and keep this manual and all other relevant documents complete and accessible to personnel

at all times.

DANGER

WARNING

CAUTION

IMPORTANT

WARNING

Bulkslide Configuration and Calibration Manual

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1.2 Accessing Setup Menu

During 882D indicator configuration there will be instances when access to the Setup Menu is required. The Setup Menu may

be accessed on the 882D indicator in two ways:

• Pressing the setup switch

• Through the menu (if audit trail jumper is enabled)

1.2.1 Setup Switch Configuration Access

Perform the following to access the setup switch:

1. Use slotted screwdriver to remove the slotted screw.

2. Insert a non-conductive tool into the access hole to press the setup switch.

Use caution when inserting the non-conductive too into the enclosure. Insert the tool about 3/4 inch, until the

switch is engaged. Do not use excessive force which could damage the switch.

3. Reinstall slotted screw and torque to 15 in-lb (1.7 N-m).

Figure 1-1. Setup Switch Access

1.2.2 User Menu Configuration Access

The 882D supports an Audit Trail jumper. If the jumper is set to ON, the Setup Menu is accessible through the front keypad. If

set to OFF, the Setup Menu is not accessible, making it only accessible by pressing the setup switch.

1. If the audit trail jumper (JP4) is set to ON, Press . Audit displays.

2. Press until Setup displays.

Figure 1-2. 882D CPU Board Audit Jumper (JP4)

IMPORTANT

Setup Switch Access

JP4

LED1

LED8

LED10

JP3

JP6

LED6

SW2

SW4

LED7

TP34

JP2

SW1

JP5

JP1

CTS

SW3

LED4

LED2

LED9

TP4

LED5

TP45

TP43

TP42

TP44

ON (AUDIT) OFF

Watch

Dog

LB3

J13

Audit Jumper (JP4)

Scale Configuration and Load Cell Wiring

2.0 Scale Configuration and Load Cell Wiring

This section discuses 882D Scale Configuration parameters and load cell wiring.

There are several Scale Configuration parameters that must be set on the 882D indicator in order for the BulkSlide solids flow

meter to function properly. The majority of parameters are located in the Speed Sensing and Weigh Frame Menus. For more

information, see Section 2.1.

Load cells must be wired to the indicator properly in order for the BulkSlide solids flow meter to function properly. In some cases

wires must also be connected to an optional junction box and load cell. In addition the 882D indicator must be set to accept a 6

wire configuration from the load cell. For more information, see Section 2.2 on page 5.

2.1 Scale – Configuration Menu

Figure 2-1 and Table 2-1 illustrate and describe parameters in the Scale Configuration Menu that require configuration.

Figure 2-1. Scale – Configuration Menu

Parameter Setting Description

Speed Sensing Fixed Speed

Specifies a fixed belt speed for the 882D (ft/min, m/s); If a non-zero value is entered the 882D will no longer

calculate belt speed using the speed sensor; When using fixed speed there must also be a digital I/O configured

and enabled as BELTRUNNING or the speed will be forced to 0; Value range:

0.0-9999.0, 0.0 (default).

Configure as 100 FPM or 1 ms

Weigh Frame -- Settings related to the weigh frame

Total Loadcell Build Defines the total capacity of all load cells in system (lb, kg).

Value range

: 1.0-99999.0, 500.0 (default).

Configure as capacity obtained from BulkSlide load cell, if two load cells are used, sum their

capacities

Millivolt Output Average mV/V rating of all load cells in the system; This is used for the theoretical calibration; Value must be

greater than 0;

Value range

: 0.1-4.5, 3.0 (default).

Configure as measurement obtained from BulkSlide load cell, typically this is 2 mV/V when using

RL9018SS load cells

Ratio The lever ratio for a pivoted weigh frame; The total load cell build is multiplied by the configured ratio to

determine a working total load cell build value; Value range: 0.0-9.999, 1.0 (default).

Configure as 1

Idler Spacing Spacing between the idlers used to determine weighing surface of belt scale (in, m);

Value range

: 0.01-9999.0, 48.0 (default).

Configure as 12 inches

Number of Idlers Number of idlers being used;

Value range

: 1-4, 1 (default).

Configure as 1

Table 2-1. Scale – Configuration Menu Parameters

Scale

Configuration

Weigh Frame

Total Loadcell

Build

Millivolt Output Ratio Idler Spacing Number of

Idlers

Speed Sensing

Fixed Speed

Setup

Bulkslide Configuration and Calibration Manual

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2.1.1 Speed Sensing Configuration

1. Access Setup mode. For more information, see Section 1.2 on page 2.

2. Press . Scale displays.

3. Press . Configuration displays.

4. Press . Speed Sensing displays.

5. Press . Pulse Input displays.

6. Press until Fixed Speed displays.

7. Press . The configured parameter displays.

8. Press , , , and to configure value to 100 FPM (feet per minute) or 1 ms.

9. Press to accept the parameter. Pulse Input displays.

10. Press . Speed Sensing displays.

11. Press to exit the menu. Saved briefly displays and indicator returns to Weigh Mode.

2.1.2 Weigh Frame Configuration

1. Access Setup mode. For more information, see Section 1.2 on page 2.

2. Press . Scale displays.

3. Press . Configuration displays.

4. Press . Speed Sensing displays.

5. Press . Weigh Frame displays.

6. Press . The Total Loadcell Build displays.

7. Press . The Total Loadcell Build value displays.

8. Press , , , and to configure value to total weight capacity of system.

If two load cells are used, sum capacity of both load cells.

9. Press to accept value. Millivolt Output displays.

10. Press . The Millivolt Output value displays.

11. Press , , , and to configure value in millivolts (mV).

When using RL9018SS load cells, the millivolt value should be 2.0. Measure load cells for exact value, individual

results may vary.

12. Press to the accept value. Ratio displays.

13. Press . The Ratio value displays.

14. Press directional buttons to modify value to 1.

15. Press to accept value. Idler Spacing displays.

MODE

SETPOINT

ZERO

MODE

ENTER

ZERO

MODE

SETPOINT

ZERO

MODE

Note

ENTER

MODE

SETPOINT

ZERO

MODE

Note

ENTER

MODE

ENTER

Scale Configuration and Load Cell Wiring

16. Press . The Idler Spacing value displays.

17. Press directional buttons to modify value to 1.

18. Press to accept value. Number of Idlers displays.

19. Press . The Number of Idlers value displays.

20. Press directional buttons to modify value to 1.

21. Press to accept value. Total Loadcell Build displays.

22. Press to exit the menu. Saved briefly displays and indicator returns to Weigh Mode.

23. If required, reinstall the setup switch screw and torque to 15 in-lb (1.7 N-m).

2.2 Load Cell Wiring

The BulkSlide solids flow meter uses up to two RL9018SS load cells. RL9018SS load cells contain 6 wires for signal, sense and

excitations transmission. This section discusses how to wire load cells in the BulkSlide solids flow meter.

2.2.1 Backplate Removal

Remove the backplate of the 882D to connect cables for installed option cards and to gain access to the display board, CPU

board and power supply board.

The 882D has no on/off switch. Before removing the backplate and opening the unit, ensure the power cord is

disconnected from the power receptacle.

1. Place the 882D face-down on an anti-static work mat.

2. Remove the M4 nuts holding the backplate to the enclosure with a 7 mm socket or wrench.

3. Lift the backplate away from the enclosure. Disconnect the ground wire from the backplate by removing the M4 nut

with a 7mm socket or wrench and set it aside.

Figure 2-2. Removing the Backplate

MODE

ENTER

MODE

ENTER

WARNING

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2.2.2 Backplate Reinstallalation

Once cabling and grounding is complete (Section 2.2.4 on page 7, Section 2.2.5 on page 8, Section 2.2.6 on page 9 and

Section 3.2 on page 11), reattach the backplate ground wire to the backplate. Position the backplate over the enclosure and

install the eight backplate nuts. Use the torque pattern shown in Figure 2-3 to prevent distorting the backplate gasket. Torque

nuts to 15 in-lb (1.7 N-m).

Figure 2-3. Torque Pattern

2.2.3 Cable Connections

The 882D has seven cord grips at the bottom of the enclosure, one is used for the power supply. The backplate must be

removed to make connections to the load cells, speed sensor, communications, digital inputs and digital outputs. Plugs must

remain in all unused cord grips to prevent moisture and dust from entering the enclosure. Torque cord grip nuts to 33 in-lb (3.7

N-m).

Power must be disconnected before servicing or installation. Failure to do so could result in electrical shock

and damage to the CPU board.

Do not allow open/bare wires outside of the enclosure.

Remove jumpers JP5 and JP6 for RL9018SS load cell 6-wire connections.

Figure 2-4. 882D CPU Board Jumpers

WARNING

IMPORTANT

JP4

LED1

LED8

LED10

JP3

JP6

LED6

SW2

SW4

LED7

TP34

JP2

SW1

JP5

JP1

CTS

SW3

LED4

LED2

LED9

TP4

LED5

TP45

TP43

TP42

TP44

ON (AUDIT) OFF

Watch

Dog

LB3

J13

Remote Sense

Jumpers (JP5, JP6)

J1 Connector

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