Renault VelSatis Guide de configuration

General Information

SPECIFICATIONS

LIFTING

TOWING

LUBRICANTS

CONSUMABLES

OIL CHANGE AND ENGINE OIL REFILLING

ENGINE AND TRANSMISSION ASSEMBLY

VALUES AND ADJUSTMENT

AXLE ASSEMBLIES VALUES AND

ADJUSTMENT

BJ0F - BJ0G - BJ0J - BJ0K - BJ0V

77 11 311 002

"The repair methods given by the manufacturer in this document are based on the

technical specifications current when it was prepared.

The methods may be modified as a result of changes introduced by the manufacturer

in the production of the various component units and accessories from which his

vehicles are constructed."

DECEMBER 2001

All copyrights reserved by Renault.

EDITION ANGLAISE

Copying or translating, in part or in full, of this document or use of the service part

reference numbering system is forbidden without the prior written authority of Renault.

General Information

Contents

Page

01A

02A

03A

04A

04B

05A

SPECIFICATIONS

Engine - Gearbox 01A-1

Vehicle identification 01A-2

LIFTING

Trolley jack - Axle stands 02A-1

Underbody lift 02A-2

TOWING

All types 03A-1

LUBRICANTS

Packaging 04A-1

CONSUMABLES

Packaging 04B-1

OIL CHANGE AND ENGINE OIL

REFILLING

Engine 05A-1

Gearbox 05A-3

Power assisted steering 05A-4

Page

07A

07B

ENGINE AND TRANSMISSION

ASSEMBLY VALUES AND

ADJUSTMENT

Capacities - Grades 07A-1

Accessories belt tension 07A-2

Tightening the cylinder head 07A-6

AXLE ASSEMBLIES VALUES AND

ADJUSTMENT

Wheels and tyres 07B-1

Brakes 07B-2

Underbody heights 07B-3

Front axle geometry checking values 07B-4

Rear axle geometry checking values 07B-5

SPECIFICATIONS

Engine - Gearbox 01A

101A

SPECIFICATIONS

Engine - Gearbox

VEHICLE IDENTIFICATION

Example: BJ0K

B : Body type (five-door)

J : Project code

0K : Engine suffix

Vehicle type

Engine

Gearbox type

Type Cubic capacity

(cm3)

BJ0K F4R 1998 PK6

BJ0E - BJ0F - BJ0G - BJ0M G9T 2188 PK6 / SU1

BJ0J P9X 2958 SU1

BJ0V V4Y 3498 SU1

01A-1

SPECIFICATIONS

Vehicle identification 01A

01A-2

Vehicle identification

LOCATION OF VEHICLE IDENTIFICATION PLATE

1 Vehicle type and type series number

This information is repeated on marking (B).

2 MGVW (Maximum Gross Vehicle Weight)

3 GTW (Gross Train Weight - loaded vehicle with

trailer)

4 Front axle MGVW

5 Rear axle MGVW

6 Technical specifications of the vehicle

7 Vehicle paint reference

8 Equipment level

9 Vehicle type

10 Trim code

11 Additional equipment details

12 Fabrication number

13 Interior trim code

LIFTING APPARATUS

Trolley jack - Axle stands 02A

02A-1

102A

LIFTING APPARATUS

Trolley jack - Axle stands

Safety symbol (special precautions to be taken when carrying out operations).

If a trolley jack is used, appropriate axle

stands must always be used.

IMPORTANT:

The vehicle subframe is protected by products which

guarantee against corrosion for 12 years.

Materials fitted with rubber pads should always be

used to prevent any direct metal to metal contact

which could damage the original corrosion protection.

The vehicle must not be raised by placing the jack

beneath the front suspension arm or under the rear

axle.

To lift a front or rear wheel, place the jack at (B) on the

subframe underbody flange in alignment with

marks (A).

To lift both the front and rear wheels laterally, use the

cup Cha. 280-02.

Place the jack under the sill body flange at the centre

point of the front door.

CAUTION:

Position the body flange correctly into the shim groove.

To move the vehicle onto axle stands, lift the entire

vehicle laterally and position the axle stands under the

body flange stiffeners provided for the tool kit trolley

jack (B).

SPECIAL TOOLING REQUIRED

Cha. 280-02 Adaptor cup for trolley jack

LIFTING APPARATUS

Underbody lifts 02A

02A-2

Underbody lifts

SAFETY NOTES

If heavy components need to be removed from the

vehicle, it is preferable to use a four-post lift if possible.

In fact, after removing a large component (for

example: engine and transmission assembly, rear

axle, fuel tank, etc.), the vehicle has lost a large

proportion of its load and there is a risk that it can

become unstable on two-post lift supports (see the

position of the arms further on).

This is even more dangerous when the vehicle is lifted

to greater height

When the vehicle is lifted from underneath the body by

a two-post lift it is necessary to fit safety straps which

are available at Parts Stores part no.: 77 11 172 554.

FITTING THE STRAPS

For obvious safety reasons, these straps should be

kept in perfect condition (if they become frayed,

replace them immediately).

When fitting the straps, check that the protectors are

located on the seats and the fragile parts of the

vehicle, do not overtighten the straps.

Place the straps under the post-lift arms and pass

them around the vehicle.

The following example demonstrates the vehicle

lashing for an operation on the front of the vehicle.

LIFTING APPARATUS

Underbody lifts 02A

02A-3

POSITIONING OF THE LIFTING ARMS

Position the lifting arm on the subframe underbody

flange in alignment with the markings (A).

FRONT

REAR

TOWING

All types 03A

03A-1

103A

TOWING

All types

OBSERVE THETOWING REQUIREMENTS OFTHE COUNTRYYOU ARE IN.

NEVER USE THE DRIVESHAFTS AS AN ATTACHMENT POINT.

The towing points may only be used for towing the vehicle on the road. They should never be used for removing the

vehicle from a ditch or to lift the vehicle, either directly or indirectly.

FRONT REAR

LUBRICANTS

Packaging 04 A

04A-1

104 A

LUBRICANTS

Packaging

DESCRIPTION PACKAGING PART NUMBER

GREASES

●MOLYKOTE "BR2"

for main bearing journal faces, thrust pad guide tubes,

clutch fork pads, lower suspension arm bearings,

torsion bar splines, steering box and driveshaft splines.

1 kg tin 77 01 421 145

●MOLYKOTE "33 Medium"

bushes, tubular rear axle, anti-roll bar bushes. 100 g tube 77 01 028 179

●ANTI-SEIZE

(high temperature grease) Turbo, etc. 80 ml tube 77 01 422 307

●"MOBIL CVJ" 825 Black Star or MOBIL EXF57C

for driveshaft seals. 180 g sachet 77 01 366 100

●MULTIPURPOSE GREASE

wheel sensor. Aerosol 77 01 422 308

MECHANICAL SEALANTS

●Mastic

for sealing exhaust pipe unions. 1.5 kg tin 77 01 421 161

●RHODORSEAL 5661 – Cartridge

– 100 g tube 77 01 421 042

77 01 404 452

●HARDENER KIT (RHODORSEAL 5661)

for side sealing of bearing caps. Kit 77 01 421 080

●AUTO blue seal

sealing paste. 100 g tube 77 01 396 227

VARNISHES

●"CIRCUIT PLUS"

varnish for repairing heated rear screens. Bottle 77 01 421 135

BRAKES

●Brake fluid 0.5 litre bottle DOT 4 77 11 172 381

●"Low viscosity" brake fluid. 0.5 litre bottle DOT 4 77 11 218 589

CONSUMABLES

Packaging 04B

04B-1

204B

CONSUMABLES

Packaging

DESCRIPTION PACKAGING PART NUMBER

MECHANICAL SEALANTS

●AUTO grey seal

sealing paste. 100 g tubes 77 01 422 750

●Loctite 518

for sealing the gearbox housing. 24 ml syringe 77 01 421 162

●Leak detector. Aerosol 77 11 143 071

ADHESIVES

●"LOCTITE-FRENETANCH"

stops bolts loosening and allows them to be released. 24 cc bottle 77 01 394 070

●"LOCTITE-FRENBLOC"

locks bolts. 24 cc bottle 77 01 394 071

●"LOCTITE SCELBLOC"

for bonding bearings. 24 cc bottle 77 01 394 072

LUBRICANT CLEANING AGENTS

●"NETELEC"

unseizing agent, lubricant. Aerosol 77 11 171 287

●Carburettor cleaner. 300 ml aerosol 77 11 171 437

●Injector cleaner 355 ml can 77 01 423 189

●Super-concentrated unseizing agent. 500 ml aerosol 77 01 408 466

●"DECAPJOINT" (FRAMET)

for cleaning the gasket faces of aluminium cylinder

heads.

Aerosol 77 01 405 952

●Brake cleaner. 400 ml aerosol 77 11 171 911

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