Quadra-Fire CASTILE-B Manuel utilisateur

108/227021-801F

CASTILE-B PELLET APPLIANCE

MODEL(S):

CASTILE-MBK-C

CASTILE-PMH-C

CASTILE-TWL-C

Installation Manual

Installation & Appliance Set-Up

INSTALLER: Leave this manual with party responsible for use and operation.

OWNER: Retain this manual for future reference.

NOTICE: DO NOT DISCARD THIS MANUAL

Installation and service of this appliance should be performed by

qualified personnel. Hearth & Home Technologies recommends

HHT Factory Trained or NFI certified professionals.

NOTE

To obtain a French translation of this manual, please contact

your dealer or visit www.quadrare.com

Pour obtenir une traduction française de ce manuel, s’il vous

plaît contacter votre revendeur ou visitez www.quadrare.com

Check building codes prior to installation.

• Installation MUST comply with local, regional, state

and national codes and regulations.

• Consult local building, re ofcials or authorities having

jurisdiction about restrictions, installation inspection,

and permits.

CAUTION

WARNING

• Do not store or use gasoline or other ammable vapors

and liquids in the vicinity of this or any other appliance.

• Do not over re - If appliance or chimney connector

glows, you are over firing. Over firing will void

your warranty.

• Comply with all minimum clearances to combustibles

as specied. Failure to comply may cause house re.

If the information in these instructions is

not followed exactly, a re could result

causing property damage, personal injury,

or death.

HOT SURFACES!

Glass and other surfaces are hot

during operation AND cool down. Hot

glass will cause burns.

WARNING

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room

as replace.

• Alert children and adults to hazards of high temperatures

• High temperatures may ignite clothing or other

ammable materials.

• Keep clothing, furniture, draperies and other ammable

materials away.

Tested and approved for wood pellets only. Burning of

any other type of fuel voids your warranty.

CAUTION

208/227021-801F

TABLE OF CONTENTS

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the appliance or to property.

Quadra-Fire is a registered trademark of Hearth & Home Technologies.

1 Important Safety Information

A. Appliance Certication . . . . . . . . . . . . . . . . . . . . . . . . .3

B. BTU & Efciency Specications..................3

C. Glass Specications...........................4

D. Electrical Rating..............................4

E. Mobile Home Approved ........................4

F. Non-Combustible Materials .....................4

G. Combustible Materials .........................4

H. Sleeping Room ..............................4

I. California - Prop65.............................4

2 Getting Started

Design, Installation & Location Considerations ..........5

B. Thermostat Wall Control Location ................6

C. Tools And Supplies Needed.....................6

D. Inspect Appliance and Components ..............6

E. Install Checklist ..............................7

3 Dimensions and Clearances

A. Appliance Dimensions.........................8

B. Clearances to Combustibles (UL and ULC) ........10

C. Hearth Pad Requirements (UL and ULC) .........11

D. Alcove ....................................12

4 Vent Information

A. Venting Termination Minimum Requirements.......13

B. Avoiding Smoke and Odors ....................14

C. Negative Pressure ...........................15

D. Draft15

E. Chimney and Exhaust Connection ..............15

F. Equivalent Feet of Pipe........................16

G. Pipe Selection Chart .........................16

5 Venting Systems

A. Through The Wall............................17

B. Vertical into Existing Class A Chimney............18

C. Through The Wall & Vertical - Exterior............18

D. Vertical - Interior - Typical Installation ............18

E. Interior - Rear Vent...........................19

F. Masonry ...................................19

G. Alternate Masonry ...........................19

6 Appliance Set-Up

A. Outside Air Kit Instructions.....................20

B. Top Vent Adapter Installation ...................21

C. Rear Vent & Rear Vent to Top Vent Adapter Installation

D. Thermostat Installation and Operation............21

E. Leg Leveling System .........................23

F. Optional Log Set Placement Instructions . . . . . . . . . .23

7 Mobile Home Installation .....................24

8 Reference Materials

A. Service and Maintenance Log . . . . . . . . . . . . . . . . . .25

B. Accessory List ..............................27

= Contains updated information



308/227021-801F

Model Castile Pellet Appliance

Laboratory OMNI Test Laboratories, Inc.

Report No. 061-S-77d-6.2

Type Solid Fuel Room Appliance/Pellet Fuel

Burning Type

Standard

ASTM E1509-04, ULC S627-00 and ULC/

ORD-C1482-M1990 Room Appliance

Pellet Fuel Burning type and (UM) 84-

HUD, Mobile Home Approved.

NOTICE: This installation must conform with local codes. In

the absence of local codes you must comply with the ASTM

E1509-04, ULC S627-00, (UM) 84-HUD and ULC/ORD-

C-1482-M1990.

A. Appliance Certication B. BTU & Efciency Specications

This pellet appliance needs periodic inspection and repair

for proper operation. It is against federal regulations to

operate this pellet appliance in a manner inconsistent with

operating instructions in this manual.

Emissions Report

Number: 0061PM077E

EPA Certication #: 175-19

EPA Certied Emissions: 1.1 grams per hour

*LHV Tested Efciency: 70.4%

**HHV Tested Efciency: 66.1%

***EPA BTU Output: 5,800 to 22,400 / hr.

****BTU Input: 9,300 to 30,600 / hr.

Vent Size: 3, 4 “L” or “PL”, or 6 inches

Hopper Capacity: 45 lbs

Fuel Premium Wood Pellets

* Weighted average LHV efciency using data collected

during EPA emissions test.

**Weighted average HHV efciency using data collected

during EPA emissions test.

***A range of BTU outputs based on HHV and the burn

rates from the low and high EPA tests.

****Maximum BTU input based on the high burn section of

the EPA emissions test.

The Castile is Certied to comply with 2020

particulate emission standards.

11 Important Safety Information

408/227021-801F

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage.

For assistance or additional information, consult a qualied

installer, service agency or your dealer.

C. Glass Specications

This appliance is equipped with 5mm ceramic glass.

Replace glass only with 5mm ceramic glass. Please

contact your dealer for replacement glass.

D. Electrical Rating

115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps

E. Mobile Home Approved

• This appliance is approved for mobile home

installations when not installed in a sleeping room and

when an outside combustion air inlet is provided.

• The structural integrity of the mobile home oor, ceiling,

and walls must be maintained.

• The appliance must be properly grounded to the frame

of the mobile home and use only Listed pellet vent

Class “L” or “PL” connector pipe.

• Outside Air Kit, part OAK-ACC must be installed in a

mobile home installation.

F. Non-Combustible Materials

Material which will not ignite and burn, composed of any

combination of the following:

- Steel - Plaster - Brick

- Iron - Concrete - Tile

- Glass - Slate

Materials reported as passing ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube

Furnace of 750° C.

G. Combustible Materials

Material made of/or surfaced with any of the following

materials:

- Wood - Plastic

- Compressed Paper - Plywood/OSB

- Plant Fibers - Sheet Rock (drywall)

Any material that can ignite and burn: ame proofed or not,

plastered or non-plastered.

H. Sleeping Room

When installed in a sleeping room it is recommended that

3ft of vertical be installed prior to horizontally exiting the

room and a smoke/CO alarm be installed in the bedroom.

The size of the room must be at least 50ft³ per 1,000 Btu/hr

stove input, if the stove exceeds the room size, out air must

be installed.

I. California - Prop65

This product and the fuels used to operate this product (wood), and the

products of combustion of such fuels, can expose you to chemicals

including carbon black, which is known to the State of California to

cause cancer, and carbon monoxide, which is known to the State of

California to cause birth defects or other reproductive harm. For more

information go to: WWW.P65Warnings.ca.gov

WARNING

NOTE: Hearth & Home Technologies, manufacturer of

this appliance, reserves the right to alter its products,

their specications and/or price without notice.

WARNING

Fire Risk.

Hearth & Home Technologies disclaims any

responsibility for, and the warranty will be

voided by, the following actions:

• Installation and use of any damaged appliance.

• Modication of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not

approved by Hearth & Home Technologies.

• Operating appliance without fully assembling all

components.

• Operating appliance without legs attached (if supplied

with appliance).

• Do NOT Over re - If appliance or chimney connector

glows, you are over ring.

Any such action that may cause a re hazard.

508/227021-801F

Recommended

Location

Marginal

Location

Not

Recommended

Location

Location NOT

Recommended

Multi-level Roofs

Windward

Leeward

Outside Air Kit Termination Cap

Figure 5.1

Design, Installation & Location Considerations

1. Appliance Location

NOTICE: Check building codes prior to installation.

22 Getting Started

WARNING

Risk of Fire.

Damaged parts could impair safe operation.

Do NOT install damaged, incomplete or

substitute components.

Since pellet exhaust can contain ash, soot or sparks, you

must consider the location of:

• Windows

• Air Intakes

• Air Conditioner

• Overhang, softs, porch roofs, adjacent walls

• Landscaping, vegetation

• Horizontal or vertical vent termination

2. Floor Support

The supporting oor under the appliance must be able to

handle the weight of the appliance, fuel load and the weight

of the chimney.

Ensure that your oor will support these weights prior to

installation. Add sufcient additional support to meet this

weight requirement prior to installation. The weight of the

appliance is 208 lbs.

• Installation MUST comply with local, regional, state and

national codes and regulations.

• Consult insurance carrier, local building inspector, re

ofcials or authorities having jurisdiction over restrictions,

installation inspection and permits.

It is a good idea to plan your installation on paper, using

exact measurements for clearances and oor protection,

before actually beginning the installation. Location of the

appliance and chimney will affect performance.

Consideration must be given to:

• Safety, convenience, trafc ow

• Placement of the chimney and chimney connector and to

minimize the use of chimney offsets.

• Place the appliance where there will be a clear passage

for a Listed chimney through the ceiling and roof (vertical)

or through exterior wall (horizontal).

• Installing the required outside air kit will affect the location

of the vent termination.

When locating vent and venting termination, the ideal

location is to vent above roof line when possible. This

minimizes the affects of wind loading.

608/227021-801F

B. Thermostat Wall Control Location

The thermostat wall control’s location will have some affect

on the appliance’s operation.

• Maximum wire length from appliance is 100 feet (30.48m)

with continuous non-spliced wire. Recommended 20

gauge wire, solid copper .

• When located close to the appliance, it may require a

slightly higher temperature setting to keep the rest of the

house comfortable.

• When located in an adjacent room or on a different

oor level, you will notice higher temperatures near the

appliance.

C. Tools And Supplies Needed

Tools and building supplies normally required for

installation, unless installing into an existing masonry

replace:

• Reciprocating Saw

• Channel Locks

• Hammer

• Phillips Screwdriver

• Tape Measure

• Plumb Line

• 1/4” Self-Tapping Screws

• Framing Material

• Hi-temp Caulking Material

• Gloves

• Safety Glasses

• Framing Square

• Electric Drill & Bits (1/4”)

• Level

May also need:

Vent Support Straps

Venting Paint

D. Inspect Appliance and Components

• Open the appliance and remove all the parts and articles

packed inside the Component Pack. Inspect all the parts

and glass for shipping damage.

• Report to your dealer any parts damaged in shipment.

• All labels have been removed from the glass door.

• Plated surfaces have been wiped clean with a soft cloth,

if applicable.

• Read all the instructions before starting the installation.

Follow these instructions carefully during the installation

to ensure maximum safety and benet.

• Follow pipe manufacturer instructions for installation and

air clearance requirements.

Risk of Fire!

• Damaged parts could impair safe operation.

• Do NOT install damaged, incomplete or

substitute components.

WARNING

Hearth & Home Technologies disclaims any

responsibility for, and the warranty will be

voided by, the following actions:

WARNING

• Installation and use of any damaged appliance.

• Modication of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not

approved by Hearth & Home Technologies.

• Operating appliance without fully assembling all

components.

• Operating appliance without legs attached (if supplied

with appliance).

• Do NOT Over re

Or any such action that may cause a re hazard.

708/227021-801F

E. Install Checklist

YES IF NO, WHY?

Verified clearance to combustibles.

Appliance is leveled and connector is secured to appliance.

Hearth extension size/height decided.

Outside air kit installed.

Floor protection requirements have been met.

If appliance is connected to a masonry chimney, it should be cleaned and

inspected by a professional. If installed to a factory built metal chimney, the

chimney must be installed according to the manufacturer’s instructions and

clearances.

Appliance Install

Chimney configuration complies with diagrams.

Chimney installed, locked and secured in place with proper clearance.

Chimney meets recommended height requirements (5 feet minimum vertical).

Roof flashing installed and sealed.

Terminations installed and sealed.

Venting/Chimney

Clearances

Verified all clearances meet installation manual requirements.

Mantels and wall projections comply with installation manual requirements.

Floor protection and heart extensions installed per manual requirements.

Appliance Setup

All protective materials removed.

All labels have been removed from the door.

All packaging materials are removed from inside/under appliance.

Manual bag and all of its contents are removed from inside/under the appliance

and given to the party responsible for use and operation.

WARNING! Risk of Fire or Explosion! Failure to install appliance to these instructions can lead to a fire or

explosion.

Hearth & Home Technologies recommends the following:

Photographing the installation and copying this checklist for your file.

That this checklist remain visible at all times on the appliance until the installation is complete.

Electrical

120 VAC unswitched power provided to the appliance.

Check outlet with multi-meter for proper polarity and voltage (115-120 VAC).

Record voltage reading: _____________

ATTENTION INSTALLER:

Follow this Standard Work Checklist

This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual.

Customer:

Date Installed:

Lot/Address:

Location of Appliance:

Installer:

Dealer/Distributor Phone Number:

Serial Number:

Model Name:

__________________________________________________________________________

______________________________________________________________________

_______________________________________________________________________

________________________________________________________________

___________________________________________________________________________

________________________________________________________

______________________________________________________________________

_______________________________________________________________________

Started appliance and verified that all motors and blowers operate as they should.

Checked draft using a Manometer. Record readings: ______________________

Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, ets.) and corrective action needed:

Comments communicated to party responsible __________________________ by ______________________ on ____________

(Builder/Gen. Contractor) (Installer) (Date)

Checked vacuum using a Manometer. Record readings: ____________________

808/227021-801F

Figure 8.1 - Top View

11-7/8 in

(302mm)

11-7/8 in

(302mm)

Figure 8.3 - Top View with TPVNT-6 and 811-0720

5-3/4 in

(146mm) 3-1/2 in

(89mm)

Figure 8.2 - Top View with TPVNT-2 and 812-3570

5 in

(127mm)

11-7/8 in

(297mm) 3 in

(76mm)

1-3/4 in

(44mm)

Figure 8.4 - Top view with TPVNT-2 and 811-0720

3 in

(76mm)

3-1/4 in

(83mm)

A. Appliance Dimensions

33 Dimensions and Clearances

908/227021-801F

Figure 9.1 - Front View

28-1/2 in

(724mm)

24 in

(610mm)

23-5/8 in

(600mm)

15-1/2 in

(394mm)

9-1/2 in

(241mm)

Figure 9.4 - Side View with TPVNT-2 and 811-0720

28-5/8 in

(727mm)

27 in

(686mm)

Figure 9.3 - Side View with TPVNT-6 and 811-0720

24-1/2 in

(622mm)

22-7/8 in

(581mm)

Figure 9.2 - Side View

22-7/8 in

(581mm)

17 in

(432mm)

16-1/4 in

(413mm)

24-5/8 in

(626mm)

Figure 9.5 - Side View with TPVNT-2 and 812-3570

28-3/4 in

(730mm)

26-3/4 in

(679mm)

10 08/227021-801F

Installations with:

3 to 3 inch Top Vent Adapter and

3 to 6 inch Offset Adapter Kit

NOTE:

• Illustrations reect typical installations and are FOR

DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design

preference.

Horizontal Through the Wall Inches Millimeters

ABack Wall to Appliance 2 51

BSide Wall to Appliance 6 152

Corner Installation Inches Millimeters

CWalls to Appliance 251

Vertical Installation Inches Millimeters

DBack Wall to Flue Pipe 3 76

ESide Wall to Appliance 6 152

FBack Wall to Appliance 7 178

Corner Installation Inches Millimeters

GSide Wall to Appliance

Corner

251

HSide Wall to Flue Pipe 3 76

B. Clearances to Combustibles (UL and ULC)

Ce manuel convient aux modèles suivants

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