Arada Cassette Stove Manuel utilisateur

Cassette Stove Installation Guide

Aug 2017

EN 13229:2001 CE

BK605 Rev02

Cassette Stove Installation Guide

Arada Ltd

Aug 2017

Please carefully read through the entirety of this installation guide before

commencing installation. Should you have any questions about our stoves that

are not covered in this manual, please contact the Arada retailer in your area, or

call our technical support department on +44 (0)1297 35998. You should retain

these instructions for future reference.

Arada has a policy of continuous product development and therefore we

reserve the right to amend specications without prior notice. Due to printing

cycles, items or options may be described before they are generally available or

after they have ceased. Please check with your retailer or dealer if you are unsure

about any aspect of your stove, its installation or correct use.

Cassette Stove Installation Guide

Contents

1 Warnings 1

2 Health and Safety 1

3 Installation Requirements 2

3.1 HearthsandRecesses......................... 2

3.2 Combustible Materials . . . . . . . . . . . . . . . . . . . . . . . . . 3

3.3 AirforCombustion .......................... 3

4 Flue and Chimneys 5

5 Installing the Stove 7

5.1 Removingthedoor. .......................... 7

5.2 Removing the throat plate and liners . . . . . . . . . . . . . . . . . 7

5.3 Assembling the grate bars . . . . . . . . . . . . . . . . . . . . . . . 7

5.4 Fitting the spigot outlet to the stove . . . . . . . . . . . . . . . . . 8

5.5 Connecting the spigot outlet to the ue system . . . . . . . . . . 8

5.6 Sealing the stove to the re surround . . . . . . . . . . . . . . . . 9

5.7 Fittingtheframe............................ 9

6 Commissioning the stove 9

BK605 Rev02

Cassette Stove Installation Guide

1 Warnings

It is a legal requirement that the installation of all new or replacement,

wood or solid fuel heating appliances obtain Building Control approval from

your local authority. This can be done by using a qualied heating engineer,

aliated to a government approved Competent Persons Scheme such as those

listed on www.gov.uk/building-regulations-competent-person-schemes You can

also consult your local buildings inspector / controller.

All local regulations, including those referring to National and European

standards, need to be complied with when installing the appliance.

This stove should not be installed into a chimney that serves any other heating

appliance.

Any manufacturer’s instructions must not be taken as overriding statutory

requirements.

Arada Ltd will not be responsible for any consequential or incidental loss or

injury however caused.

Any further warnings in this document will be marked out in

a box such as this one. Ignoring the warnings could lead to

damage/injury to persons and/or property.

2 Health and Safety

Before any installation work is undertaken consideration must be given to the

Health and Safety at Work Act 1974. Safe working practices should be followed at

all times.

Please consult health and safety guidelines for advice on handling heavy and/or

large items.

During installation ensure that adequate precautions are taken to avoid

unnecessary risk to yourself or any householder.

BK605 Rev02 1

Cassette Stove Installation Guide

The danger from the caustic nature of re cement, should be avoided by using

these accepted methods: Wear gloves when handling re cement. Wear goggles

when chiselling or looking up chimneys.

This stove contains no asbestos. If there is a possibility of disturbing any

asbestos in the course of the installation then please seek specialist guidance

and use appropriate protective equipment.

3 Installation Requirements

3.1 Hearths and Recesses

The stove should be installed on a surface with adequate load bearing capacity.

If the existing construction does not meet this prerequisite, suitable measures

(e.g. load distributing plate) should be taken to achieve it. Please pay particular

attention when examining existing building work for suitability to meet the

following requirements.

Hearths and recesses for Cassette stoves should have a suciently at surface

to allow a good seal to the stove body to be created during its installation.

Stonework, uneven bricks etc. may need further work to ensure that this can

be achieved.

Cassette stoves should be installed into a recess on a non-combustible surface

not less then 125mm thick (conforming to Building Regulations) of suitable load

bearing capacity. Allowances should be made for the expansion and contraction

of materials which are tted up to and near the appliance.

Dimensions of the constructional hearth for all stoves (including any ’hole in

the wall’ type installation) should project at least 500mm forward of the front of

the appliance and 150mm at the sides. The surface of the hearth should be free

of combustible materials. The superimposed hearth for all installations should

project at least 225mm forward from the front of the appliance and 150mm either

side of the edge of the appliance.

BK605 Rev02 2

Cassette Stove Installation Guide

In most buildings with solid concrete or stone oors, the requirement will be

met by the oor itself, but mark the hearth to ensure oor coverings are kept

well away or use dierent levels to mark the hearth perimeter.

Please be aware that hot air can cause staining above the re in a similar fashion

to walls above radiators. To help prevent this and cracking we recommend that

plastering above the re should be tted with reinforcing expanding mesh for at

least 220mm above, and the full width of the re. You should also use a suitably

heat resistant plaster.

When installing the stove into a recess it is important that the front outer

jacket edges sit 5mm proud of the wall surface to enable the trims to clip onto

the re.

3.2 Combustible Materials

Please view the product sheet which accompanied your stove for specic

minimum distances to combustible measurements.

Ideally, adjacent walls should be of suitable non-combustible construction,

preferably brickwork.

In large replaces take care that any supporting beam is protected by a

13mm sheet of heat resistant re board spaced 12mm o the surface with

strips of non-combustible material. Make sure that there is a gap between an

un-insulated ue system and any combustible material. This gap must be at

least 3X the outside diameter of the ue pipe, or 1.5X the ue diameter to non

combustible surfaces. Please consult the ue manufacturers specication for

insulated ues.

3.3 Air for Combustion

All stoves require ventilation to burn safely and correctly. There are a number

of requirements that need to be met when installing a stove, for example, allowing

for the permeability of the house (air permeability is the general seepage of air

into the house via air vents, doors and windows etc.)

BK605 Rev02 3

Cassette Stove Installation Guide

There must always be a permanent means of providing air for combustion into

the room in which the stove is installed. Air starvation will result in poor ue draw

and may cause smoke to leak into the room.

For all installations it is recommended that a permanent vent with a total free

area of at least 550mm2for every kW above 5kW should be connected directly

to the outside air. Installations in properties built after 2008 should have their

vent increased by a further 330mm2for each of the the rst 5kW. Alternatively

this air can be supplied through an external wall of an adjacent room, which itself

has to be connected to the room the appliance is installed by a permanent vent

of the same size.

Note: If the appliance is tted with a draught stabiliser (or if one is tted to

the ue pipe or chimney in the same room as the appliance) then the permanent

air entry opening (or openings) should be increased by 300mm2for each kW

of rated output up to 5kW and an additional 850mm2for each kW output over

5kW.

If there is more than one appliance in the property then each appliance

must be supplied with adequate combustion air so that all appliances can be

lit simultaneously.

The positioning of any air vent must be so that it cannot be liable to blockage

or obstruction. Ideally it should also be positioned where it is unlikely to cause a

cold draught. It should not be positioned in the replace recess.

For more detailed guidelines on required ventilation sizes please refer

to the Document J Building Regulations (Combustion Appliances) at the

www.planningportal.gov.uk website.

If you plan to use an external air supply on a suitable stove, and have bought

the appropriate Arada External Air Supply Kit, please refer to the instructions

included with the kit on how to install it.

The accompanying stove technical product sheet states whether or not your

appliance is compatible with a Direct Air Supply Kit.

BK605 Rev02 4

Cassette Stove Installation Guide

4 Flue and Chimneys

The stove must be connected to a suitable and ecient ue so that products

of combustion (fumes) from the stove are expelled to the outside air. Please

remember that chimney draught is dependent on four main factors :

•Flue gas temperature

•Flue height

•Flue size

•Flue terminal

To ensure a good up draught it is important that the ue gases are kept warm

and that the ue size suits the stove. The termination of the outlet at the top of

the ue also needs to comply with Building Regulations. The minimum eective

height of the ue must be at least 4.5 metres from the top of the stove to the

top of the ue outlet. When warm the ue draught should be between 0.1 to 0.2

mb.

The draw of a chimney / ue can vary in dierent weather conditions and the

customer should be made aware of this.

Failure to correct an over-drawing ue will invalidate the warranty.

A chimney may comply with regulations but could still be subject to down

draught and similar problems. A chimney terminating above the ridge level is

generally less likely to suer such problems.

If a new chimney is being provided it should fully comply with the relevant

Building Regulations that specify the requirements for solid fuel burning

installations. Suitable types of chimney include the following :

•Masonry Chimney : Built with clay or concrete liners, or a chimney

block system meeting Building Regulations. These types of chimneys

should be installed in accordance with the Building Regulations and BS EN

15287-1:2007.

•Factory Made Insulated Chimney : Complying with BS 4543:Part 2 (often

called Class 1 prefabricated metal chimney). These types of chimneys should

be installed in accordance with Building Regulations and BS EN 15287-1:2007.

BK605 Rev02 5

Cassette Stove Installation Guide

Due to the gradual introduction of European Chimney Standards chimneys will

be specied according to their performance designation as dened in BS EN 1443

that covers the General Requirements for chimneys. The minimum performance

designation required for use with solid fuel burning stoves is T450 N2 S D3.

The ue and chimney installation must be carefully checked by a competent

person before tting the stove to ensure it is suitable and will work safely.

If the chimney is old (i.e: built of brick or stone without a liner) or being opened

up for reuse additional checks and smoke testing as described in Appendix E of

the Approved Document J 2010 Edition should also be carried out to ensure the

ue and chimney are in good operating condition.

Check the existing ue is in good condition with suitable access for collection

and removal of debris.

It is also important that suitable ue pipe (recommended at least 600mm in

length) complying with the Building Regulations is used to connect the stove to the

ue in the chimney. Suitable access should be provided into the ue for regular

inspection and sweeping of the ue ways.

The installer should comply with Building Regulations requirements in respect

of providing a Notice Plate giving details on the chimney, ue lining, hearth and

replace installation.

Chimneys should be as straight as possible. Horizontal runs should be avoided

except where the rear outlet of the appliance is used, in which case the horizontal

section should not exceed 150mm in length. If necessary a combination of 45 ◦

and 90 ◦bends can be used as long as the sum of their angles is not greater then

180 ◦in total. i.e four 45 ◦bends, or two 45 ◦and a 90 ◦bend.

If the stove appears to be working hard but produces very little output to the

room it is likely that excess draw is present in the chimney, and that heat is being

sucked out of the appliance and up the chimney. If this is the case we recommend

the tting of a draught stabiliser in preference to a ue damper, in the interest

of safety and eciency.

BK605 Rev02 6

Cassette Stove Installation Guide

5 Installing the Stove

To make the stove easier to manoeuvre (thus safer) we recommend you remove

the following parts which can then be retted when the stove is in its nal

position:

•Grate Bars

•Liners

•Door (To help prevent the glass from breaking)

•Operating Tool

•Ash pan

•Throat Plate

5.1 Removing the door.

Open the door so that it is perpendicular to the stove body and then carefully lift

the stove door upwards of its hinges. To replace the door reverse the instructions

above.

5.2 Removing the throat plate and liners

The throat plate rests on both the side liners and tertiary air bar at the rear of

the rebox.

With the re door removed or open push up on the throat plate with the palm

of one hand. With the other, remove the side liners and then lower the throat

plate forward. It is easier to lower one side of the throat plate rst to help remove

it from its position and to allow it to t through the opening of the stove. Once

the throat plate has been removed you can also remove the rear liner(s).

To replace the liners/throat plate follow the steps above in reverse.

5.3 Assembling the grate bars

In a multi fuel stove the grate comprises of a series of cast iron grate bars,

seated on a pair of combs. All bars in the grate are identical.

BK605 Rev02 7

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