Quadra-Fire CB1200 Manuel utilisateur

1 7014-285C August 1, 2018

CB1200 PELLET INSERT APPLIANCE

MODEL: CB1200MI-MBK

Installation Manual

Installation & Appliance Set-Up

INSTALLER: Leave this manual with party responsible for use and operation.

OWNER: Retain this manual for future reference.

NOTICE: DO NOT DISCARD THIS MANUAL

NOTE

To obtain a French translation of this manual, please contact

your dealer or visit www.quadrare.com

Pour obtenir une traduction française de ce manuel, s’il vous

plaît contacter votre revendeur ou visitez www.quadrare.com

Installation and service of this appliance should be performed by

qualified personnel. Hearth & Home Technologies recommends

HHT Factory Trained or NFI certified professionals.

CAUTION

Tested and approved for wood pellets and corn pellets.

Burning of any other type of fuel voids your warranty.

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state

and national codes and regulations.

• Consult local building, re o󰀩cials or authorities

having jurisdiction about restrictions, installation

inspection, and permits.

HOT SURFACES!

Glass and other surfaces are hot during

operation AND cool down.

WARNING

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as

replace.

• Alert children and adults to hazards of high temperatures

• High temperatures may ignite clothing or other

ammable materials.

• Keep clothing, furniture, draperies and other ammable

materials away.

WARNING

If the information in these instructions is

not followed exactly, a re could result

causing property damage, personal

injury, or death.

• Do not store or use gasoline or other ammable

vapors and liquids in the vicinity of this or any other

appliance.

• Do not over re - If appliance or chimney connector

glows, you are over ring. Over ring will void your

warranty.

• Comply with all minimum clearances to combustibles

as specied. Failure to comply may cause house

re.

2 7014-285C August 1, 2018

CB1200 Pellet Insert

TABLE OF CONTENTS

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the appliance or to property.

Quadra-Fire is a registered trademark of Hearth & Home Technologies.

1 Important Safety Information.............3

A. Appliance Certication....................... 3

B. BTU & E󰀩ciency Specications ............... 3

C. Glass Specications ........................ 4

D. Electrical Rating ........................... 4

E. Mobile Home Approved ..................... 4

F. Non-Combustible Materials................... 4

G. Combustible Materials ...................... 4

H. Sleeping Room ............................ 4

I. California - Prop65 .......................... 4

2 Getting Started ....................................5

Design, Installation & Location Considerations .........5

B. Thermostat Wall Control Location .............. 6

C. Tools And Supplies Needed .................. 6

D. Inspect Appliance and Components ............ 6

E. Install Checklist ............................ 7

3 Dimensions and Clearances..............8

A. Appliance Dimensions ....................... 8

B. Clearance To Combustibles, UL and ULC........ 9

C. Minimum Opening for Masonry ............... 10

....& Zero Clearance Fireplaces ............... 10

D. Hearth Extension.......................... 10

E. Floor Protection .......................... 11

F. Installation into a Factory-Built Fireplace ........ 12

G. Installation into a Masonry Fireplace .......... 13

H. Prefabricated Metal Chimney ................ 13

4 Vent Information................................14

A. Venting Termination Minimum Requirements .... 14

B. Avoiding Smoke and Odors.................. 15

C. Negative Pressure......................... 16

D. Draft ................................... 16

E. Chimney and Exhaust Connection ............ 16

F. Equivalent Feet of Pipe ..................... 17

G. Pipe Selection Chart ...................... 17

5 Venting Systems ...............................18

A. Full Reline With Outside Air - Horizontal ........ 18

B. Full Reline With Outside Air - Vertical.......... 19

6 Appliance Set-Up ..............................20

A. Rear Shroud Installation.................... 20

B. Outside Air Kit Instructions .................. 22

C. Adjustable Hopper Options .................. 23

D. Grill Installation ........................... 23

E. Adjustable Hearth Support .................. 23

F. Panel and Trim Set ........................ 24

G. Thermostat Installation and Operation......... 26

H. Optional Log Set Placement Instructions ....... 28

7 Mobile Home Installation..................29

8 Reference Materials..........................30

A. Service & Maintenance List.................. 30

B. Accessory List ............................ 32

August 1, 2018 7014-285C 3

CB1200 Pellet Insert

Model CB1200 Pellet Insert

Laboratory OMNI Test Laboratories, Inc.

Report No. 061-S-13-2

Type Solid Fuel Room Appliance/Pellet Fuel

Burning Type Insert

Standard

ASTM E1509-95, UL127, ULC S628-

93, ULC S610-M87, and ULC/ORD-

C1482-M1990 Room Appliance Pellet

Fuel Burning Type, (UM) 84-HUD.For

use only with palletized wood or shelled

eld corn fuel. Mobile Home Approved

FCC

Complies with Part 15 of FCC Rules.

Operation is subject to the following

two conditions: (1) this device may not

cause harmful interference, and (2) this

device must accept any interference

received, including interference that may

cause undesired operation.

The Quadra-Fire CB1200 Pellet Insert meets the U.S. Environmental Protection Agency’s emission limits for pellet

inserts sold after May 15, 2015.

This pellet insert needs periodic inspection and repair for proper operation. It is against federal regulations to operate this

pellet insert in a manner inconsistent with operating instructions in this manual.

B. BTU & E󰀩ciency Specications

EPA Certication #: 972-14

EPA Certied Emissions: 1.3 grams per hour

*LHV Tested E󰀩ciency: N/A

**HHV Tested E󰀩ciency: N/A

***EPA BTU Output: 11,500 to 34,600 / hr.

****BTU Input: 15,500 to 46,400 / hr.

Vent Size: 3, 4 or 6 inches, “L” or “PL”

Hopper Capacity: 75 lbs.

Fuel Wood Pellets

* Weighted average LHV e󰀩ciency using data collected

during EPA emissions test.

**Weighted average HHV e󰀩ciency using data collected

during EPA emissions test.

***A range of BTU outputs based on EPA Default

E󰀩ciency and the burn rates from the low and high EPA

tests.

****Based on the maximum feed rate per hour multiplied

by approximately 8600 BTU’s which is the average BTU’s

from a pound of pellets.

1 Important Safety Information

NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the ASTM E1509-

95, UL127, ULC S628-93, ULC S610-M87, ULC/ORD-C-1482-M1990, (UM) 84-HUD

A. Appliance Certication

4 7014-285C August 1, 2018

CB1200 Pellet Insert

NOTE: Hearth & Home Technologies, manufacturer

of this appliance, reserves the right to alter its

products, their specications and/or price without

notice.

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage.

For assistance or additional information, consult a qualied

installer, service agency or your dealer.

Fire Risk.

Hearth & Home Technologies disclaims any

responsibility for, and the warranty will be voided by,

the following actions:

WARNING

• Installation and use of any damaged appliance.

• Modication of the appliance.

• Installation other than as instructed by Hearth &

Home Technologies.

• Installation and/or use of any component part not

approved by Hearth & Home Technologies.

• Operating appliance without fully assembling all

components.

• Operating appliance without legs attached (if supplied

with appliance).

• Do NOT Over re - If appliance or chimney connector

glows, you are over ring.

Any such action that may cause a re hazard.

C. Glass Specications

This appliance is equipped with 5mm ceramic glass.

Replace glass only with 5mm ceramic glass. Please

contact your dealer for replacement glass.

D. Electrical Rating

115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps

E. Mobile Home Approved

• This appliance is approved for mobile home

installations when not installed in a sleeping room and

when an outside combustion air inlet is provided.

• The structural integrity of the mobile home oor, ceiling,

and walls must be maintained.

• The appliance must be properly grounded to the frame

of the mobile home and use only Listed pellet vent

Class “L” or “PL” connector pipe.

• Outside Air Kit, part OAK-ACC must be installed in a

mobile home installation.

F. Non-Combustible Materials

Material which will not ignite and burn, composed of any

combination of the following:

- Steel - Plaster - Brick - Iron

- Concrete - Tile - Glass - Slate

Materials reported as passing ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube

Furnace of 750° C.

G. Combustible Materials

Material made of/or surfaced with any of the following

materials:

- Wood - Compressed Paper

- Plant Fibers - Plastic

- Plywood/OSB - Sheet Rock (drywall)

Any material that can ignite and burn: ame proofed or not,

plastered or non-plastered.

H. Sleeping Room

When installed in a sleeping room it is recommended

that 3ft of vertical be installed prior to horizontally exiting

the room and a smoke/CO alarm be installed in the

bedroom.  The size of the room must be at least

50ft³ per 1,000 Btu/hr stove input, if the stove exceeds the

room size, out air must be installed.

I. California - Prop65

WARNING

This product and the fuels used to operate this product (wood), and

the products of combustion of such fuels, can expose you to

chemicals including carbon black, which is known to the State of

California to cause cancer, and carbon monoxide, which is known to

the State of California to cause birth defects or other reproductive

harm. For more information go to: WWW.P65Warnings.ca.gov

August 1, 2018 7014-285C 5

CB1200 Pellet Insert

Install Guide

2 Getting Started

Recommended

Location

Marginal

Location

Not

Recommended

Location

Location NOT

Recommended

Multi-level Roofs

Windward

Leeward

Outside Air Kit Termination Cap

Figure 5.1

Design, Installation & Location Considerations

1. Appliance Location

NOTICE: Check building codes prior to installation.

• Installation MUST comply with local, regional, state and

national codes and regulations.

• Consult insurance carrier, local building inspector,

re o󰀩cials or authorities having jurisdiction over

restrictions, installation inspection and permits.

It is a good idea to plan your installation on paper, using

exact measurements for clearances and oor protection,

before actually beginning the installation. Location of the

appliance and chimney will a󰀨ect performance.

Consideration must be given to:

• Safety, convenience, tra󰀩c ow

• Placement of the chimney and chimney connector and

to minimize the use of chimney o󰀨sets.

• Place the appliance where there will be a clear passage

for a Listed chimney through the ceiling and roof

(vertical) or through exterior wall (horizontal).

• Installing the required outside air kit will a󰀨ect the

location of the vent termination.

When locating vent and venting termination, the ideal

location is to vent above roof line when possible. This

minimizes the a󰀨ects of wind loading.

Since pellet exhaust can contain ash, soot or sparks, you

must consider the location of:

• Windows

• Air Intakes

• Air Conditioner

• Overhang, so󰀩ts, porch roofs, adjacent walls

• Landscaping, vegetation

• Horizontal or vertical vent termination

2. Floor Support

The supporting oor under the appliance must be able to

handle the weight of the appliance, fuel load and the weight

of the chimney.

Ensure that your oor will support these weights prior to

installation. Add su󰀩cient additional support to meet this

weight requirement prior to installation. The weight of the

appliance is 214 lbs.

CAUTION

If burning shelled eld corn, you must use approved

venting specically designed for corn to prevent corrosion

or degradation. Follow the instructions from the venting

manufacturer.

6 7014-285C August 1, 2018

CB1200 Pellet Insert

C. Tools And Supplies Needed

B. Thermostat Wall Control Location

The thermostat wall control’s location will have some a󰀨ect

on the appliance’s operation.

• Maximum wire length from appliance is 100 feet

(30.48m) continuous non-spliced wire. Recommended

20 gauge wire, solid copper .

• When located close to the appliance, it may require a

slightly higher temperature setting to keep the rest of

the house comfortable.

• When located in an adjacent room or on a di󰀨erent

oor level, you will notice higher temperatures near the

appliance.

D. Inspect Appliance and Components

• Open the appliance and remove all the parts and

articles packed inside the Component Pack. Inspect all

the parts and glass for shipping damage.

• Report to your dealer any parts damaged in shipment.

• All labels have been removed from the glass door.

• Plated surfaces have been wiped clean with a soft

cloth, if applicable.

• Read all the instructions before starting the

installation. Follow these instructions carefully

during the installation to ensure maximum safety

and benet.

• Follow pipe manufacturer instructions for

installation and air clearance requirements.

WARNING

Fire Risk.

Damaged parts could impair safe operation. Do

NOT install damaged, incomplete or substitute

components.

WARNING

Hearth & Home Technologies disclaims any

responsibility for, and the warranty will be

voided by, the following actions:

• Installation and use of any damaged appliance.

• Modication of the appliance.

• Installation other than as instructed by Hearth &

Home Technologies.

• Installation and/or use of any component part not

approved by Hearth & Home Technologies.

• Operating appliance without fully assembling all

components.

• Operating appliance without legs attached (if supplied

with appliance).

• Do NOT Over re

Or any such action that may cause a re hazard.

Tools and building supplies normally required

for installation, unless installing into an existing

masonry replace:

Reciprocating Saw

Hammer

Tape Measure

1/4” Self-Tapping Screws

Hi-temp Caulking Material

Safety Glasses

Electric Drill & Bits (1/4”)

Channel Lock

Phillips Screwdriver

Plumb Line

Framing Material

Gloves

Framing Square

Level

May also need:

Vent Support Straps Venting Paint

August 1, 2018 7014-285C 7

CB1200 Pellet Insert

E. Install Checklist

YES IF NO, WHY?

Verified clearance to combustibles.

Appliance is leveled and connector is secured to appliance.

Hearth extension size/height decided.

Outside air kit installed.

Floor protection requirements have been met.

If appliance is connected to a masonry chimney, it should be cleaned and

inspected by a professional. If installed to a factory built metal chimney, the

chimney must be installed according to the manufacturer’s instructions and

clearances.

Appliance Install

Chimney configuration complies with diagrams.

Chimney installed, locked and secured in place with proper clearance.

Chimney meets recommended height requirements (5 feet minimum vertical).

Roof flashing installed and sealed.

Terminations installed and sealed.

Venting/Chimney

Clearances

Verified all clearances meet installation manual requirements.

Mantels and wall projections comply with installation manual requirements.

Floor protection and heart extensions installed per manual requirements.

Appliance Setup

All protective materials removed.

All labels have been removed from the door.

All packaging materials are removed from inside/under appliance.

Manual bag and all of its contents are removed from inside/under the appliance

and given to the party responsible for use and operation.

WARNING! Risk of Fire or Explosion! Failure to install appliance to these instructions can lead to a fire or

explosion.

Hearth & Home Technologies recommends the following:

Photographing the installation and copying this checklist for your file.

That this checklist remain visible at all times on the appliance until the installation is complete.

Electrical

120 VAC unswitched power provided to the appliance.

Check outlet with multi-meter for proper polarity and voltage (115-120 VAC).

Record voltage reading: _____________

ATTENTION INSTALLER:

Follow this Standard Work Checklist

This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual.

Customer:

Date Installed:

Lot/Address:

Location of Appliance:

Installer:

Dealer/Distributor Phone Number:

Serial Number:

Model Name:

__________________________________________________________________________

______________________________________________________________________

_______________________________________________________________________

________________________________________________________________

___________________________________________________________________________

________________________________________________________

______________________________________________________________________

_______________________________________________________________________

Started appliance and verified that all motors and blowers operate as they should.

Checked draft using a Manometer. Record readings: ______________________

Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, ets.) and corrective action needed:

Comments communicated to party responsible __________________________ by ______________________ on ____________

(Builder/Gen. Contractor) (Installer) (Date)

Checked vacuum using a Manometer. Record readings: ____________________

8 7014-285C August 1, 2018

CB1200 Pellet Insert

Figure 8.4 - Top View with large panel set (SP-CB12I3350-GD,

NB or NL)

Figure 8.1 - Top View with small panel set (SP-CB12I3040-GD,

NB or NL)

Figure 8.2 - Front View with small panel set (SP-CB12I3040-

GD, NB or NL)

22 in [559mm]

29-1/4 in [743mm]

10-7/8 in

[277mm]

12-3/8 in

[315mm] 13 in

[330mm]

28-1/2 in [724mm]

13-5/8 in

[346mm]

8-3/4 in

[223mm]

22 in [559mm]

29-1/4 in [743mm]

10-7/8 in

[277mm]

12-3/8 in

[315mm] 13 in

[330mm]

28-1/2 in [724mm]

13-5/8 in

[346mm]

8-3/4 in

[223mm]

Figure 8.5 - Front View with large panel set (SP-CB12I3350-

GD, NB or NL)

SIDE WALL

24-5/16 in

(618mm)

50 in [1270mm]

33 in

[838mm] 10-3/8 in

[264mm]

21-1/4 in [539mm]21-1/4 in [539mm]

40 in [1016mm]

30 in

[762mm] 10-3/8 in

[264mm]

21-1/4 in [539mm]21-1/4 in [539mm]

25-1/2 in

[648mm]

11 in [279mm]

24 in [609mm]

19-1/2 in - 22 in

[496mm - 559mm]

11 in

[280mm]

25-1/2 in

[649mm]

11 in [279mm]

24 in [609mm]

19-1/2 in - 22 in

[496mm - 559mm]

11 in

[280mm]

Figure 8.2 - Side View with small panel set (SP-CB12I3040-

GD, NB or NL)

Figure 8.5 - Side View with large panel set (SP-CB12I3350-

GD, NB or NL)

3 Dimensions and Clearances

A. Appliance Dimensions

August 1, 2018 7014-285C 9

CB1200 Pellet Insert

B. Clearance To Combustibles, UL and ULC

NOTE:

• Illustrations reect typical installations and are FOR

DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design

preference.

Be sure to follow vent manufacturers clearance

to combustibles.

*If interior of chase will be drywalled, add the

thickness to this measurement.

**From finished floor protection. The size of your

floor protector choice must be added to this

dimension. If using Quadra-Fire floor protector,

Part 811-0730, allow 1-1/2 inches (38mm).

25 in**

(635mm)

25 in**

(635mm)

29-3/4 in.

(756mm)

15-1/2 in*

(394mm)

Figure 9.1

NOTE: A Quadra-Fire oor protector (Part 811-0730) is available through your dealer to be used as a

oor protector for the section under the insert body only. Floor protection to front and sides of

insert appliance must be supplied in addition to this part.

Fire Risk.

Comply with all minimum clearances to

combustibles as specied.

Failure to comply may cause house re.

WARNING

10 7014-285C August 1, 2018

CB1200 Pellet Insert

C. Minimum Opening for Masonry

& Zero Clearance Fireplaces

Figure 10.1

Figure 10.2

SIDE TRIM

HEARTH

EXTENSION

28-1/2 in

(724mm)

SIDE WALL

TOP TRIM

19-3/4 in

(502mm)

19-3/4 in

(502m)

18-1/4 in

(464mm)

Figure 10.3

FIREPLACE FRONT SURFACE

MANTEL

USA & CANADA

17 in (432mm)

37-1/2 in

(952mm)

12 in

max *

(406mm)

NOTE: Minimum opening dimensions include a 1/4” (6mm)

clearance around appliance.

Note: If trim measurement is over 3/4 in (19mm) in depth

use mantle or side clearances to combustibles. Location Inches Millimeters

AHeight (Maximum Hopper Adjustment)*22-1/4 565

Height (Minimum Hopper Adjustment)*19-3/4 502

B Front Width 29-3/4 756

C Rear Width 22-1/2 572

D Depth 13-1/4 337

*Height: The Classic Bay 1200 Insert has the option of

an adjustable hopper from 22 inches for the maximum

to 19-1/2 inches for the minimum. Add a 1/4 inch to the

adjustment for clearances for any measurement in between

the maximum and the minimum height. The Maximum and

minimum are already calculated for you in the above table

for convenience.

D. Hearth Extension

Use a Type II non-combustible oor protector, extending

beneath the appliance and to the front, and to the sides as

indicated in sub-section E. Floor Protection on page 11.

The oor must be non-combustible or otherwise adequately

protected from radiant heat given o󰀨 by the appliance and

from sparks and falling embers. A layer of thin brick or

ceramic tile over a combustible oor is not su󰀩cient.

WARNING

Fire Risk.

Hearth pads must be installed exactly as specied.

High temperatures or hot embers may ignite

concealed combustibles.

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