Perrot P2M Manuel d'utilisation et d'entretien

TDP056eRev.03.07.2018Page1/11

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

Phone:0049‐7051‐162‐0/E‐mail:[email protected]

MaintenanceandOperatingInstructions



Largeareasprinkler



Type:  P2M



PERROT

TDP056eRev.03.07.2018Page2/11

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

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Contents



1. General



2. Safety



3. Description



4. Assembly



5. Commissioning



6. Maintenance



7. Malfunctionandtrouble‐shooting

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1.General



Wepresumethatyouareexperiencedinthefieldofirrigation.Therefore,wehavekept

thisinstructionasbriefaspossible,andhaveincludedonlysuchinformationwhichyou

musthavefortheuseofthisproduct.



Aguaranteecanbeacceptedonly,ifthesprinklerhasbeenoperatedinaccordancewith

theseinstructions,andifthedefectoccurswithintheguaranteeperiod.



1.1.Application



Thesprinklerisusedfortheuniformdistributionofthewater.Thewatershouldbe

pre‐cleaned,andfreeofcoarseandfibrousimpurities.

Max.watertemperature50°C.

Max.ambienttemperature75°C



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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

2.Safety



Theseoperationandsafetyinstructionsincludebasicremarksandhintsfortheassembly,

installation,operation,maintenance,inspectionandrepair.Forthisreason,these

instructionsmustbereadbytheinstalleraswellasbythecustomer’sauthorizedstaff,

priortotheinstallationandcommissioning.



Apartfromthegeneralsafetyinstructionsofthisparagraphthespecialsafetyinstructions

includeinotherparagraphsoftheseoperatinginstructionshavetobeobservedalso.



2.1. Symbolsofhintsgivenintheseoperatinginstructions



Thenon‐observanceofthesafetyinstructionsmentionedintheseoperating

instructionscanendangerpersonsandis



markedwiththegeneraldangersymbol







Safetyinstructionswhichcanendangerthesprinkleranditsfunction,ifnot

observed,arespeciallymarkedwith





2.2. Dangersifthesafetyinstructionsarenotobserved



Non‐observanceofsafetyinstructionscanendangerpersonsaswellasthe

environmentandthesprinkler.Non‐observanceofthesafetyinstructionscanresult

inalossofallclaimsforindemnity.



2.3Operator/Ownerhastoguaranteethattherearenopersonsin

theoperationareaduringrunningofthesystem.



Buildinorerectionoflargeareasprinkleroverheightofhead.

Ifnotpossibletheuseofothersafetymeasureshastobetaken.



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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

3.Description



Recommendedoperatingpressure 5to7bars

Permissibleoperatingpressure  4to10bars



Thepressureatthesprinklermustnotexceed10bars.



Forfurtherdatapleaserefertotheseparatespecsheet.



4.Assembly



Threadedconnectiononthesprinkleris3“femalethread.

Forsealingthethread,hempandajointingcompoundhastobeusede.g.Fermit

special

Toscrewonthesprinkler,alwaysuseapipewrenchsize3“.

Tightenthesprinklerwitharound30Nm.



Donotturnthesprinklerbyusingthejetpipe.



Sprinklersshouldbeinstalledabovehead‐height,respectivelyadoptany

alternativesafetymeasures.



picture.1



Screwontheconnectionsocketasfarasitwillgo,sothatthesprinklercannotunscrew

duringoperation.

Pipewrench

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

5.Commissioning



Therearenospecialmeasuresnecessaryforcommissioning.

Onlytherotatingspeedofthesprinklerhastobeadjustedaswellasthepartcircle

operationforthesector,whichhastobeirrigated.



5.1AdjustmentofRotationSpeed(foragriculturalapplications)



Turningtheregulationscrewtotherightwilllowertherotationspeed



Option:

Ifa“K”isstampedinthespeedregulationscrew,thesprinklercanbestopped

completelybyturningthespeedregulationscrewtotheright(fromyearof

manufacture2013).



Byturningtheregulationscrewtothelefttherotationspeedisincreased.



Forminimalspeed,theuseofclearwaterisrequired.

Incasedirtywaterisused,theregulationscrewhastobe

openedcompletely;otherwisethesprinklercanstopits

operation.



picture 2

Adjustingscrew

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

5.2 SectorSetting



Infinitelyadjustablebypulling(notpressing)therelevantendoftheupperorlower

springstop.Theirrigatedpartcirclehastobeadjustedbythespringstops(see

sketch).



Settingpartcircleangle



Infinitelyadjustablebypulling(notpressing)therelevantendof

theupperorlowerspringstop.



picture3



5.3 Fullcircleirrigation



Forfullcircleirrigationthespringstopshavetoberemoved.



Pullspringstopsonlysofarapartthattheycanbestrippedoff

easily.Incaseofoverstretching,theycannotbeusedagainfor

partcircleoperation.

Springstop

Adjusthere

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

5.4 Winterizing



Duringthefrostperiodpleasetakecare,thatthereisnowaterstandinginthe

sprinkler.Remainingwaterinthepistondriveunitdoesnotcausefrostdamages.

Whenthesprinklerisputintooperationagain,althoughthereisstilliceinthe

pistonarea,itwilltakeabout15minutestodefrostthedriveunitatanice

temperatureofapprox.–20°C.

5.5 Puttingintoserviceinspring



Thesprinklingheadofthepistondrivesprinkleris,duetotheloadalterationsand

thedifferentinstallationconditions(humid,dry),exposedtoextremetensions.

Undertheseconditionsthepistoncangetaxialplay.Inordertoavoidinterruptions

ofservice,thepistoncovershouldbetightenedupattheputtingintoservicein

springduringitsfirstandsecondyearofoperationasdescribedbelow.



Thecoverhastobetightenedupwith

thefacespannerZB98236andan

effortofapprox.10Nm.Thismeansat

aleverlengthof10cmyouhaveto

mobilizeastrengthof100Nonthe

spanner.



Note:

Afterthe3rdand4thwinterthere

shouldn’tbeanymoreexpansions.

 

Option:

Beforetighteningupthegreycover,

thesafetyscrewhastoberemoved.

Aftertheadjustingofthegreycover,

thesafetyscrewhastobescrewedin

again.



Thesafetyscrewpreventsan

independentlooseningofthegrey

cover.

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany

 



Stiffeningribs



Attention:

Ifthesafetyscrewcan’tbetightened

up,ithitsastiffeningribofthepiston

drive!Inthiscase,thegreycoverhas

tobepulledtighter,sothatthesafety

screwpassesthestiffeningrib.



6.Maintenance



6.1 Lubricatethreadofjetpipe



Whenchangingthemainnozzle,thethreadatthejetpipeandtheO‐ringseat

shouldbecleanedandlubricated.

Thus,thenozzlecanberemovedandfixedagaineasily.



picture4

Nozzle

Jetpipe

O‐ring

Outletnozzlefor

controlwater

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany



6.2 Cleanfilterforcontrolwater



Thesprinklerisdrivenbyacylinder.Thecontrolwaterispre‐cleanedbyafilter.The

cleaningintervalhastobedefinedagainstthelevelofthepollutionandoperating

hours.

Tocleanthefilter,useabrushorahighpressurecleaner



picture5



6.3 Cleanpistondriveandpistondrivearea



Ifthedriveunitdoesnotfunctionduetoheavystains,thepistondrivehastobe

removedandcleaned.

6.3.1Removepistondrive:(seeTDP055e‐rep)



Filterfor

controlwater

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany



7.Malfunctionandtrouble‐shooting



DefectsReasonsElimination



Sprinklerdoesnotrotateor

justveryslowly.



Thewaterisdirty.

Speedregulationisadjustedat

min.

Filterisblocked.

Openadjustingscrew,dirtis

flushedout.

Cleanfilter,asmentioned

under6.2and6.3

Sprinklerwithpoorwater

jet.

Nozzleorjetstraighteneris

blocked.

Removenozzle.Cleanjetpipe.

Lubricatethreadofjetpipe.

Sectoranglegetsbigger

duringoperation



Springstopisloose.

Springstrengthisslackened.

Springstopisoverstretched.

Assemblenewspringstop.

Sprinkler’sbearingis

leaking.



GroovedringiswornoutRepaironlypossiblebythe

manufacturer



Subjecttochangewithoutpriornotice.

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