Njoy Ranger Series Manuel utilisateur

Ranger Series

User Manual

180KT 3 Phase IN / 3 Phase OUT UPS

UP33TOP118ZRAAZ01B

237.35.21.0Before using this product, carefully read all product documentaon and retain it for future reference.

2 3

This User Manual is compable with the following Ranger Series models:

180K VA Ranger 180KT

Thank you for purchasing our products!

Please read this manual before using the product.



nJoy





        

        



Table of contents

1. Safety and EMC instrucons .................................................................................. 5

1-1. Transportaon and storage ...................................................................................... 5

1-2. Preparaon .................................................................................................................. 5

1-3. Installaon .................................................................................................................. 5

1-4. Connecon warnings ................................................................................................ 6

1-5. Operaon ..................................................................................................................... 7

1-6. Standards .................................................................................................................... 7

2. Installaon and operaon ....................................................................................... 8

2-1. Unpacking and inspecon ...................................................................................... 8

2-2. Wiring terminal view ............................................................................................... 9

2-3. UPS Posioning...........................................................................................................11

2-4. Single UPS installaon .......................................................................................... 12

2-5. UPS installaon for parallel system ..................................................................... 14

2-6. Soware installaon ............................................................................................. 14

3. Operaons ......................................................................................................... 15

3-1. Inial operaon ....................................................................................................... 15

3-2. Screen descripon ................................................................................................... 15

3-2.1. Main screen .................................................................................................... 16

3-2.2. Control screen ................................................................................................. 17

3-2.3. Measure screen ............................................................................................. 20

3-2.4. Seng screen ............................................................................................... 20

3-2.5. Informaon screen ....................................................................................... 29

3-2.6. Data Log screen ............................................................................................... 32

3-3. Audible alarm............................................................................................................ 32

3-4. Single UPS operaon .............................................................................................. 33

3-5. Parallel operaon ................................................................................................... 36

3-6. Fault code ................................................................................................................. 39

3-7. Warning code ........................................................................................................... 41

4. Troubleshoong .................................................................................................. 42

5. Storage and maintenance ...................................................................................... 44

5-1. Storage ......................................................................................................................... 44

5-2. Maintenance ............................................................................................................... 44

4 5

Safety and EMC instructions1

All safety instrucons in this document must be read, understood and

followed.

1.1. Transportaon and storage

• Please transport the UPS system only in the original packaging to protect

against shock and damage.

• The UPS must be stored in the room where the temperature is well

regulated. Ambient temperature should not exceed 40°C.

1.2. Preparaon

• Condensaon may form if the UPS system is moved from cold to warm

environment immediately.

• The UPS system must be absolutely dry before being installed.

Please allow at least two hours for the UPS system to acclimate with the

environment.

• Do not install the UPS system near water or in moist environments.

• Do not install the UPS system where it would be exposed to direct

sunlight or near by heat source.

• Do not block venlaon holes on the UPS housing.

1.3. Installaon

• Do not connect appliances or devices which would overload the UPS (e.g.

big motor type equipment) to the UPS output terminal.

• Place cables in such a way that no one can step on or trip over them.

• Do not block air vents on the housing of the UPS. Ensure proper unit

spacing of venlaon.

• UPS equipped with grounding terminal, in the nal installaon phase,

connect grounding/earthing wire to the external UPS baery cabinets or

appropriate grounding terminals

• The UPS can be installed only by qualied maintenance personnel.

• An appropriate disconnect device such as short circuit backup protecon

should be incorporated during installaon.

• An integral emergency shuto switch which prevents addional load

from the UPS in any mode of operaon should be implemented during the

installaon.

• Secure the grounding/earthing wire before connecng to any live wire

terminal.

• Installaon and Wiring must be in accordance with the local electrical

laws and regulaons.

We assume no responsibility or liability for loss or damages, whether direct,

indirect, consequenal or incidental, which might arise out of the use of such

informaon. The use of any such informaon will be enrely at the user’s risk.

Informaon in this manual is subject to change without noce. We make no

commitment to update or keep current the informaon in this manual. If you

nd informaon in this manual that is incorrect, misleading, or incomplete, we

would appreciate your comments and suggesons.

Please comply with all warnings and operang instrucons in this manual.

This equipment should only be installed, serviced, and maintained by

qualied personnel. If you are the beneciary of this UPS and you encounter

any problem with it, please contact authorized personel who installed the

UPS. Do not operate this unit before reading through all safety informaon

and operang instrucons carefully.

DANGER!

This UPS carries lethal voltages. Installaon, maintenance, service and repairs

must be performed by authorized personnel only. There are no user-serviceable

parts inside the UPS. Do not aempt to modify any sengs of the UPS unless

you are a trained technician. If you need to change any sengs of this UPS or

you have technical warnings or faults shown on UPS screen, please contact the

technician that installed the UPS.

WARNING

6 7

1.4. Connecon warnings

• There is no standard backfeed protection inside of the UPS. However,

there are relays on the Input to cut off line voltage while the neutral is still

connect to UPS.

UPS

Main

Input

Input Rly

Bypass

Input

UPS

Main

Input

Input Rly

Bypass

Input

Input Rly

UPS

Main

Input

Input Rly

Bypass

Input

Input Rly

3:3 phase 3:1 phase 1:1 phase

• This UPS should be connected with TN grounding/earthing system.

• The power input for this unit must be three-phase rated in accordance

with the equipment nameplate. It also must be suitably grounded.

High leakage current!

Earth connecon essenal before connecng supply!

WARNING

• Use of this equipment in medical instrument of any life-sustaining

equipment where failure of this equipment can reasonably be expected to

cause the failure of the life-sustaining equipment or to significantly affect its

safety or effectiveness is not recommended. Do not use this equipment in

the presence of a flammable mixture with air, oxygen or nitrous oxide.

• Connect grounding terminal of UPS to a grounding electrode conductor.

• In accordance with safety standard EN-IEC 62040-1, installation has to

be provided with a  system, as for example a contactor,

which will prevent the appearance of voltage or dangerous energy in the input

mains during a mains fault (respect the wiring diagram of 

depending if the equipment is with signal or three phase input).

NOTE!





• Warning labels should be placed on all primary power switches installed

in places away from the unit to alert the electrical maintenance personnel of

the presence of a UPS in the circuit. The label will bear the following or an

equivalent text:

Before working on this circuit

1. Isolate Uninterruptible Power Supply (UPS)

2. Then check for Hazardous Voltage between all terminals including the

protected earth.

Risk of Voltage Backfeed

1.5. Operaon

• Do not disconnect the grounding/earthing conductor cable on the UPS or

the building wiring terminals under any circumstance.

• The UPS system features its own, internal current source (batteries). The

UPS output sockets or output terminal blocks may be electrically live even if

the UPS system is not connected to the building mains/live wires .

• In order to fully disconnect the UPS system, first press the “OFF” button

and then disconnect the mains/live wires .

• Ensure that no liquid or other foreign objects can enter into the UPS

system.

1.6. Standards

*Safety

IEC/EN 62040-1

*EMI

Conducted Emission IEC/EN 62040-2 Category C3

Radiated Emission IEC/EN 62040-2 Category C3

*EMS

ESD IEC/EN 61000-4-2 Level 4

RS IEC/EN 61000-4-3 Level 3

EFT IEC/EN 61000-4-4 Level 4

SURGE IEC/EN 61000-4-5 Level 4

CS IEC/EN 61000-4-6 Level 3

Power-frequency Magnec eld IEC/EN 61000-4-8 Level 4

Low Frequency Signals IEC/EN 61000-2-2

This is a product for commercial and industrial applicaon and the

second environment installaon restricons or addional measures may

be needed to prevent disturbances.

WARNING

8 9

2.1. Unpacking and inspecon

Unpack the package and check the package contents. The shipping package

should contain:

• One UPS

• For Ranger 180 KT (UP33TOP118ZRAAZ01B) you should have the

following cables:

No. Descripon Length

(cm)

Quanty

(pcs) Observaons

1UPS to Cabinet 2x AWG 3/0 150 3 Ring 10.4mm to

Ring 10.4mm

NOTE!













Installation and operation2 2.2. Wiring terminal view

1RS-232 communication port

2USB communication port

3 Emergency power off function connector (EPO connector)

4 Share current port (only available for parallel model)

5 Parallel port (only available for parallel model)

6Intelligent slot

7 External battery connector/terminal

8 Line input circuit breaker/switch

9 Maintenance bypass switch (option)

10 Bypass input terminal (Refer to diagram 2 and 3 for details)

11 Line input terminal (Refer to diagram 2 and 3 for details)

12 Output terminal (Refer to diagram 2 and 3 for details)

13 Cold start function button

14 Dry contact communication port

15 Bypass input circuit breaker/switch

16 Output switch

10 11

2.3. UPS Posioning

The UPS should be installed in the environment with free ventilation, less

dust, optimum ambient temperature and humidity.

The recommended ambient temperature is 20°C~25°C with 50% humidity.

• Ambient temperature: 0°C~+40°C

• Storage temperature: -15ºC ~ 60ºC

• Relative humidity: 0 ~ 95%

• Altitude: If the UPS is installed within 1000m, the UPS power will not be

derated. When the altitude is over 1000m, the output power will be derated

by following the table.

• Vertical: No vibration and the degree of deviation from vertical shouldn’t

be more than 5°.

• Space: It’s requested to have a clearance of approx. 50 cm to the front

and back of the unit and approx. 50 cm to the side.

Cauon!







Altude(m) 1000 1500 2000 2500 3000 3500 4000 4500 5000

Coecient 100% 95% 91% 86% 82% 78% 74% 70% 67%

Diagram 1: Front door open

view HV 180KT Diagram 2: Terminal

view HV 180KT

12 13

2.4. Single UPS installaon

Installation and wiring must be carried out in accordance with the local

electric laws and regulations by trained professionals.

Step 1. Make sure that the mains wire and breakers of the building are

rated for the capacity of the UPS to prevent electric shock or risk of fire.

NOTE!







Step 2. Switch off the mains switch in the building before installation.

Step 3. Turn off all the connected devices before connecting to the UPS.

Step 4. Prepare wires based on the following table:

Model Wiring spec (minimum A cable should support)

Input (Ph) Output (Ph) Neutral Baery Cabinet Ground

Ranger

180KT 290A 290A 500A 560A 290A

• The cables for Ranger 180KT should be able to withstand over 290A

current for Input and Output phase, 500A for Neutral, 560A for battery

cabinet and 290A for Ground. Please use corresponding thickness for each

wire.

Step 5. Remove the terminal block cover at the rear panel of UPS. Then

connect the wires according to the following terminal block diagrams: 







Diagram 3: Terminal block wiring diagram for HV 180KT

NOTE!

Please install the output breaker between the output terminal and the load,

and the breaker should be qualified with leakage current protective function

if necessary.

Baery wire connect schemac in addional baery cabinet

• Make sure that the wires are connected tightly with the terminals.

Step 6. Put the terminal block cover back at the rear panel of the UPS.

IMPORTANT!

• Make sure a DC breaker or other protective device between UPS and the

external battery pack is installed. If not, please install it carefully. Switch off

the battery breaker before installation.

• Set the battery pack breaker in “OFF” position and then install the battery pack.

• Pay high attention to the rated battery voltage marked on the rear panel.

If you want to change the numbers of the battery pack, please make sure

you modify the setting simultaneously. The connection with wrong battery

voltage may cause permanent damage of the UPS. Make sure the voltage of

the battery pack is correct.

• Pay high attention to the polarity marking on external battery terminal

block. And make sure the correct battery polarity is connected. Wrong

connection may cause permanent damage of the UPS.

• Make sure the protective earth ground wiring is correct. The wire current

spec, color, position, connection and conductance reliability should be

checked carefully.

• Make sure the utility input & output wire is correct. The wire current spec,

color, position, connection and conductance reliability should be checked

carefully. Make sure the L/N side is correct, not reverse or short-circuited.

Battery wire connect

schematic

14 15

2.5. UPS installaon for parallel system

If the UPS is only available for single operation, you may skip this section to

the next.

Step 1. Install and wires the UPS according to the section 2.3

Step 2. Connect the output wires of each UPS to an output breaker.

Step 3. Connect all output breakers to a major output breaker. Then this

major output breaker will directly connect to the loads.

Step 4. Common battery packs or independent battery packs are

allowed.

Step 5. Refer to the following wiring diagram:

Wiring diagram of parallel system for Ranger 180KT

Check section 3.5. for Parallel operation of UPS.

2.6. Soware installaon

For optimal computer system protection, install UPS monitoring software

from .

Operations3

3.1. Inial operaon

Step 1. Before operation, make sure that the two strings of batteries

are connected correctly in order of ”+,GND,-” terminals and the breaker

of the battery pack is at “ON” position (only in case of external battery packs

presence).

Step 2. Press the POWER button to set up the power supply for the

UPS. UPS will enter to power on mode. After initialization, UPS will enter to

“No Output mode”.

3.2. Screen descripon

After initialization, the LCD will display main screen.

There are five sub-menus: Control, Measure, Setting, Information and Data log.

Touch any sub-menu icon to enter into the sub-screen.

Main

Control

Measure

Setting

Info

Data Log

ON/OFF UPS

ON/OFF charger

Battery test

Mute all

Measure 1

Measure 2

Measure 3

Save setting

General

Advance

Basic 1

Basic 2

Electrical

Battery

Miscellaneous

Electrical

Battery

Miscellaneous

UPS self-test

SYS parameter

Install info

VOL CALLI

CURR CALLI

Initial Data log

Parameters

Calibration

EEPROM

Touch

User

Maintainer

Basic info

Rated info

Parameter info

User mode

Password: 0000

Maintaner mode

Password: ****

16 17

NOTE!







DO NOT





3.2.1. Main screen

Upon powering on, the LCD will start initialization process that takes a few

seconds.

After initialization, the main screen will display as shown below. On the

bottom, there are five icons to represent five sub-menus: CONTROL,

MEASURE, SETTING, INFO, DATALOG.

Main screen

3.2.2. Control screen

Touch the icon to enter control sub-menu.

Control screen

Touch the icon to return back to main screen no matter it’s in any screen

of any submenu.

ON/OFF UPS

It will show “Turn on UPS?” when UPS is off.

It will show “Turn off UPS?” when UPS is on.

Touch “YES” to turn on or off the UPS. Then, the screen will return to main

screen.

Touch “Back” to return to main screen immediately or “No” to cancel this

operation and back to main screen.

Turn on UPS Turn o UPS

18 19

Baery test

It will show “Battery Test” if the UPS is not in test. Touch “Yes” to start

battery test. Then, it will show “Battery testing..…” during battery test period.

After few seconds, battery test result will show on the screen. Touch “Back”

to return to main screen immediately or “No” to cancel this operation and

back to main screen. It will show “Cancel battery test” if the UPS is in test.

Baery Test Cancel Baery Test

Audio mute

It will show “Mute all” if the audio is active. Touch “Yes” to activate mute. If

“Mute all” is active, it will show icon on the top left corner of the main

screen. Touch “Back” to return to CONTROL screen immediately or “No” to

cancel this operation and back to CONTROL screen.

It will show “Cancel Mute All” if the UPS is mute already. Touch “Yes” activate

audio function or “No” to keep mute. Touch “Back” to return to CONTROL

screen.

Mute All Cancel Mute All

ON/OFF Charger

It will show “Turn on Charger?” when charger is off.

It will show “Turn off Charger?” when charger is on.

Touch “YES” to turn on or off the charger. Then, the screen will return to

main screen.

Touch “Back” to return to CONTROL screen immediately or “No” to cancel

this operation and back to CONTROL screen.

Turn on Charger Turn o Charger

EXIT PARALLEL

In the case of multiple machines in parallel, clicking this option will pop up

the “Exit and?” interface;

Click “Yes” to exit the machine from the current parallel system;

Click “No” to cancel this operation and return to the operation interface.

In the case of a single machine, clicking this option will pop up the “This

setting cannot be made in this mode” interface.

EXIT PARALLEL? This seng cannot be made in this mode!

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