New Holland CornMaster 9208-22 Manuel utilisateur

Part number 51510606

1st edition English

July 2018

SERVICE MANUAL

CornMaster™9208-22

CornMaster™9212-20

CornMaster™9212-22

CornMaster™9216-20

CornMaster™9216-22

CornMaster™9218-20

CornMaster™9218-22

Corn Header

Printedin U.S.A.

NewHolland is a trademark registered in the United States and many other countries,

owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

SERVICEMANUAL

CornMaster™9208-22,CornMaster™9212-20,CornMaster™9212-22,

CornMaster™9216-20,CornMaster™9216-22,CornMaster™9218-20,

CornMaster™9218-22

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Contents

INTRODUCTION

Hydraulicsystems.......................................................................35

[35.000]Hydraulicsystems..................................................................35.1

[35.603]Deckplatehydraulicsystem.......................................................35.2

[35.910]Headandheaderhydraulicdrive..................................................35.3

Electricalsystems.......................................................................55

[55.000]Electricalsystem...................................................................55.1

[55.100]Harnessesandconnectors.........................................................55.2

[55.404]Externallighting....................................................................55.3

[55.421]Feedingcontrolsystem............................................................55.4

[55.662]Headerheightcontrol..............................................................55.5

[55.785]Precisionfarmingsystem..........................................................55.6

[55.995]Chopperslipclutchmonitoringsystem.............................................55.7

Attachments/Headers..................................................................58

[58.100]Attachment/Headersupportanddrives............................................58.1

[58.120]Attachment/Headerfeedauger....................................................58.2

[58.130]Attachment/Headerframe..........................................................58.3

[58.208]Cornheadershieldsandguards...................................................58.4

[58.210]Cornheaderfeedchainandrollers................................................58.5

[58.218]Cornheaderfeederstructure......................................................58.6

[58.220]Cornheaderstructure..............................................................58.7

[58.224]Headerdrive.......................................................................58.8

[58.228]Rotatingdividers...................................................................58.9

[58.230]Stalkchoppers...................................................................58.10

[58.414]Row-independentheadergearboxes............................................58.11

Lubricationsystem......................................................................71

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[71.480]Oilersystem........................................................................71.1

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INTRODUCTION

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Contents

INTRODUCTION

Foreword-Importantnoticeregardingequipmentservicing....................................3

Personalsafety.................................................................................4

Safetyrules.....................................................................................7

Safetyrules-Ecologyandtheenvironment....................................................8

Safetysigns.....................................................................................9

Basicinstructions-Shopandassembly......................................................24

Torque-Minimumtighteningtorquesfornormalassembly...................................26

Torque-Standardtorquedataforhydraulics.................................................31

Hydrauliccontamination......................................................................33

Basicinstructions-ChainWearT ables-RollerChains......................................34

Attachments/Headers-Basicinstructions....................................................36

Generalspecication.........................................................................38

Capacities.....................................................................................39

Productidentication..........................................................................44

Productoverview-Machineorientation......................................................45

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INTRODUCTION

Foreword-Importantnoticeregardingequipmentservicing

Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,

strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.

Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein

shallberesponsibleforanysubsequentdamages.

Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or

localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-

facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.

Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase

ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.

Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecicationsatanytimewithout

noticeandwithoutincurringanyobligationtoinstallthemonunitspreviouslysold.Specications,descriptions,and

illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.

Incaseofquestions,refertoyourNEWHOLLANDSalesandServiceNetworks.

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INTRODUCTION

Personalsafety

Yourmachinemaybeequippedwithspecialguardingorotherdevicesincompliancewithlocallegislation.Someof

theserequireactiveusebytheoperator.

Therefore,checklocallegislationontheusageofthismachine.

Hydraulicsystemsafety

•Hydraulicoilleakingunderpressurecanpenetratetheskinandcauseinfectionorotherinjury.Toprevent

personalinjury:

•Relieveallpressurebeforedisconnectinguidlines.

•Beforeapplyingpressure,makesureallconnectionsaretightandcomponentsareingoodcondition.

•Neveruseyourhandtocheckforsuspectedleaksunderpressure.Useapieceofcardboardorwoodforthis

purpose.

•Ifinjuredbyleakinguid,seekmedicalattentionimmediately.

•Thehydraulichosesandttingsonyourmachinemeetengineeringspecicationsfortheparticularfunction.When

replacingdamaged,blownorwornhosesorttings,useonlymanufactureauthorizedserviceparts.

•Careinhydraulichoseinstallationisamust:

•Makesurepressureisrelievedbeforestartinginstallationprocedure.

•DONOTkinkortwistahose,failuremayoccur.

•Properlyroutethehose.

•Haveacertiedhydraulictechnicianinstallthehose.

•Removeairfromthehydraulicsystemafterinstallinganyhydrauliccomponent.

•Periodicallycheckhydraulicsystemforleaksordamage.checkfor:

•Leaksathosettingorinhose.

•Damagedhosesand/orttings.

•Kinked,crushed,attened,hardblistered,heatcracked,charred,twisted,softorloosecoveredhoses.

•Corrodedordamagedttings.

•Leakingports.

•Excessivedirtanddebrisaroundhosesand/orttings.

•Damagedormissinghoseretainingclamps,guards,shields,etc.

•DONOTstandonoruseahoseasastep.DONOTpullorapplyexternalforcestothehose.Thehosemayfail

andcauseinjury.

•Keepallpersonsawayfromtheworkingarea.Mechanismscontrolledbyuidpowercanbecomehazardousifa

hosefails.Liftedmechanismscanfalltotheground,machinesteeringmayfail,etc.

•Stayclearofapressurizedhoseassemblythathasblownapart.Hosettingscanbethrownoffathighspeedand

aloosehosecanwhiparoundwithgreatforce.

•Hydraulicuidcanreachhightemperatures.Allowuidtocoolbeforeservicingthesystem.

•Escapinguidunderpressuremayformamistornespraywhichcanashorexplodeuponcontactwithanignition

source.

•Vibrationcanreducehoseservicelife.Makesureallretainingclampsand/ordevicesaresecured.

•Environmentalconditionscancausehoseandttingstodeteriorate.Inspecthydraulichosesperiodically.Replace

wornordamagedhosesandttings.

Safetyrequirementsforuidpowersystemsandcomponents-hydraulics(EUROPEAN

STANDARDPREN982)

•Flexiblehoseassembliesmustnotbeconstructedfromhoseswhichhavebeenpreviouslyusedaspartofahose

assembly.

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INTRODUCTION

•Donotweldhydraulicpiping.

•Whenexiblehosesorpipingaredamaged,replacethemimmediately.

•Itisforbiddentomodifyahydraulicaccumulatorbymachining,weldingoranyothermeans.

•Beforeremovinghydraulicaccumulatorsforservicing,theliquidpressureintheaccumulatormustbereducedto

zero.

•Pressurecheckonhydraulicaccumulatorsshallbecarriedoutbymethodrecommendedbytheaccumulatorman-

ufacturer.

•Caremustbetakennottoexceedthemaximumallowablepressureoftheaccumulator.Afteranycheckofadjust-

menttheremustbenoleakageofgas.

Safetyprecautions

Farmaccidentscanbepreventedwithyourhelp.

Noaccidentpreventionprogramcanbesuccessfulwithoutthewholeheartedcooperationofthepersonwhoisdirectly

responsiblefortheoperationoftheequipment.

Toreadaccidentreportsfromalloverthecountryistobeconvincedthatalargenumberofaccidentscanbeprevented

onlybytheoperatoranticipatingtheresultbeforetheaccidentiscausedanddoingsomethingaboutit.

Itissaidthat"Thebestkindofsafetydeviceisacarefuloperatorwhowithcareandmatureconsiderationcansave

morelivesandlimbsthananyaccidentpreventionprogramwhichisnotadheredto".

Furtherinthischapteryouwillndalistofthemostimportantsafetyprecautions.

Taketimetoreadandfollowtheinstructionsandfurthermore,becareful!

Somepicturesinthismanualmayshowthesafetyguardingopenorremovedtobetterillustrateaparticularfeature

oradjustment.

Ensuretocloseorreplaceallguardsbeforeoperatingthemachine.

Generalandoperatingsafety

Mostfarmmachineryaccidentscanbeavoidedbytheobservanceofafewsimplesafetyprecautions.

•Themachinemustonlybeusedbyaskilledoperatorfamiliarwithallthecontrolsandharvestingtechniqueson

cultivatedlandwithslopesuptomaximum26%(15°)uphillanddownhill.

•Keepchildrenawayfromandoffthemachineatalltimes.

•Whendrivingonpublicroads,observetrafcregulations,adaptyourspeedtoroadandtrafcconditionsandensure

thatalllightsandothersafetymechanismsonthemachine(iftheyarerequired)arettedandworkproperly.

•Beforeoperatingthemachineensurethatallsafetyguardsareinstalled.

•Donotenterthegraintankwhilethemachineengineisrunning.Withenginestopped,useawoodenclearingclub

shouldthegraintankunloadingaugerbecomebridged.Takeutmostcarenottobepulledintothegraintankin

caseunbridgingisrequired.

•Donotattempttoclean,lubricateorcarryoutanyadjustmentsonthemachinewhileitisinmotionorwhilethe

engineisrunning.

•Neverleavetheoperator'splatformwithoutrstdisengagingthemachinedrivemechanism,loweringtheheader,

stoppingtheengine,applyingtheparkbrakeandremovingtheignitionkey.

•Donotworkunderthemachineheaderunlessitissecurelyblockedand/ortheheadersafetylatchisengaged.

•Donotworkaroundthemachineinlooseclothingthatmightcatchinanyofthemovingparts.

•Keephandsawayfrommovingpartsofthemachine.

•Keepthereextinguisherwithineasyreachoftheoperator.Ensuretoreplaceitbyasimilartypeofextinguisher

orhaveitcheckedorrelledaftereveryusageand/ordateofexpiry.

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