New Holland MegaCutter 512 Manuel utilisateur

Part number 47390184

1st edition English

April 2013

SERVICE MANUAL

Megacutter™512

Megacutter™530

Tractor Mounted Disc Mower-Conditioner

PrintedinU.S.A.

Racine Wisconsin 53404 U.S.A.

Contents

INTRODUCTION

Maingearboxanddrive...............................................................14

[14.100]Maingearboxanddrive............................................................14.1

PowerTake-Off(PTO).................................................................31

[31.201]PowerTake-Off(PTO)driveshaft..................................................31.1

[31.225]Clutches............................................................................31.2

Hydraulicsystems.......................................................................35

[35.415]Headerorattachmenttiltingsystem...............................................35.1

Electricalsystems.......................................................................55

[55.000]Electricalsystem...................................................................55.1

[55.511]Lightharnesses....................................................................55.2

Attachments/Headers..................................................................58

[58.110]Attachment/Headercuttingmechanism............................................58.1

Productfeeding..........................................................................60

[60.630]Flailconditioning...................................................................60.1

4739018416/04/2013

Find manuals at https://best-manuals.com

INTRODUCTION

4739018416/04/2013

Find manuals at https://best-manuals.com

Contents

INTRODUCTION

Foreword-Ecologyandtheenvironment......................................................3

Personalsafety.................................................................................4

Basicinstructions-Importantnoticeregardingequipmentservicing...........................5

Basicinstructions-Shopandassembly........................................................6

Torque-Minimumtighteningtorquesfornormalassembly.....................................8

Torque-Standardtorquedataforhydraulics.................................................11

Generalspecication-GeneralWelding.....................................................12

4739018416/04/2013

Find manuals at https://best-manuals.com

INTRODUCTION

Foreword-Ecologyandtheenvironment

Soil,air,andwaterarevitalfactorsofagricultureandlifeingeneral.Whenlegislationdoesnotyetrulethetreatment

ofsomeofthesubstancesrequiredbyadvancedtechnology,soundjudgmentshouldgoverntheuseanddisposalof

productsofachemicalandpetrochemicalnature.

NOTE:Thefollowingarerecommendationsthatmaybeofassistance:

•Becomeacquaintedwithandensurethatyouunderstandtherelativelegislationapplicabletoyourcountry.

•Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,antifreeze,cleaning

agents,etc.,withregardtotheireffectonmanandnatureandhowtosafelystore,use,anddisposeofthese

substances.

•Agriculturalconsultantswill,inmanycases,beabletohelpyouaswell.

Helpfulhints

•Avoidllingtanksusingcansorinappropriatepressurizedfueldeliverysystemsthatmaycauseconsiderable

spillage.

•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostofthemcontainsubstancesthatmaybe

harmfultoyourhealth.

•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.

•Avoidspillagewhendrainingoffusedenginecoolantmixtures,engine,gearboxandhydraulicoils,brakeuids,etc.

Donotmixdrainedbrakeuidsorfuelswithlubricants.Storethemsafelyuntiltheycanbedisposedofinaproper

waytocomplywithlocallegislationandavailableresources.

•Moderncoolantmixtures,i.e.antifreezeandotheradditives,shouldbereplacedeverytwoyears.Theyshouldnot

beallowedtogetintothesoil,butshouldbecollectedanddisposedofproperly.

•Donotopentheair-conditioningsystemyourself.Itcontainsgasesthatshouldnotbereleasedintotheatmosphere.

YourNEWHOLLANDAGRICULTUREdealerorairconditioningspecialisthasaspecialextractorforthispurpose

andwillhavetorechargethesystemproperly.

•Repairanyleaksordefectsintheenginecoolingorhydraulicsystemimmediately.

•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.

•Protecthosesduringweldingaspenetratingweldsplattermayburnaholeorweakenthem,allowingthelossof

oils,coolant,etc.

4739018416/04/2013

Find manuals at https://best-manuals.com

INTRODUCTION

Personalsafety

WARNING

Riskofharmduringmaintenanceofthemachine!

Beforeyoustartservicingthemachine,attachaDONOTOPERATEwarningtagtothemachineina

visiblearea.

Failuretocomplycouldresultindeathorseriousinjury.W1242A

AttachaDONOTOPERATE(TAG)tothemachineinanareathatisclearlyvisiblewheneverthemachineisnot

operatingproperlyand/orrequiresservice.

Completethetaginformationforthe"REASON"thetagisattachedbydescribingthemalfunctionorservicerequired.

Validatethereasonforattachingthetagbysigningyournameinthedesignatedareaonthetag.

Thetagshouldonlyberemovedbythepersonwhosignedandattachedthetag,aftervalidatingtherepairsorservices

havebeencompleted.

4739018416/04/2013

Find manuals at https://best-manuals.com

INTRODUCTION

Basicinstructions-Importantnoticeregardingequipmentservicing

Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,

strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.

Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein

shallberesponsibleforanysubsequentdamages.

Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or

localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-

facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.

Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase

ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.

Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor

continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial

type,orchangestothelawsandregulationsofdifferentcountries.

Incaseofquestions,refertoyourNEWHOLLANDAGRICULTURESalesandServiceNetworks.

4739018416/04/2013

Find manuals at https://best-manuals.com

INTRODUCTION

Basicinstructions-Shopandassembly

Shimming

Foreachadjustmentoperation,selectadjustingshimsandmeasureindividuallyusingamicrometer,thenaddup

therecordedvalues.Donotrelyonmeasuringtheentireshimmingset,whichmaybeincorrect,ortheratedvalue

indicatedoneachshim.

Rotatingshaftseals

Forcorrectrotatingshaftsealinstallation,proceedasfollows:

•Beforeassembly,allowthesealtosoakintheoilitwillbesealingforatleastthirtyminutes.

•Thoroughlycleantheshaftandcheckthattheworkingsurfaceontheshaftisnotdamaged.

•Positionthesealinglipfacingtheuid;withhydrodynamiclips,takeintoconsiderationtheshaftrotationdirection

andpositionthegroovessothattheywilldeviatetheuidtowardstheinnersideoftheseal.

•Coatthesealinglipwithathinlayeroflubricant(useoilratherthangrease)andllthegapbetweenthesealinglip

andthedustlipondoublelipsealswithgreaseunlessinstructedotherwise.

•Insertthesealinitsseatandpressdownusingaatpunchorsealinstallationtool.Donottapthesealwitha

hammerormallet.

•Whileinsertingtheseal,checkthatitisperpendiculartotheseat;oncesettled,makesurethatitmakescontact

withthethrustelement,ifrequired.

•Topreventdamagingtheseallipontheshaft,positionaprotectiveguardduringinstallationoperations.

O-ringseals

LubricatetheO-ringsealsbeforeinsertingthemintheseats,thiswillpreventthemfromoverturningandtwisting,

whichwouldjeopardizesealingefciency.

Sealingcompounds

Applyoneofthefollowingsealingcompoundsonthematingsurfaceswhenspecied:SILMATE®RTV1473,or

LOCTITE®RTV598orLOCTITE®INSTANTGASKET587BLUE.Beforeapplyingthesealingcompound,preparethe

surfacesasdirectedonproductcontainerorasfollows:

•Removeanyincrustationsusingametalbrush.

•Thoroughlyde-greasethesurfacesusingalocallyapprovedcleaningagentsuchassafetysolventorbrakeparts

cleaner.

Spareparts

Onlyuse"CNHOriginalParts"or"NEWHOLLANDAGRICULTUREParts".

Onlygenuinesparepartsguaranteethesamequality,durationandsafetyasoriginalparts,astheyarethe

samepartsthatareassembledduringstandardproduction.Only"CNHOriginalParts"or"NEWHOLLAND

AGRICULTUREParts"canofferthisguarantee.

Whenorderingspareparts,alwaysprovidethefollowinginformation:

•Machinemodel(commercialname)andserialnumber

•Partnumberoftheorderedpart,whichcanbefoundinthe"ServicePartsCatalogue",usedfororderprocessing

4739018416/04/2013

Find manuals at https://best-manuals.com

INTRODUCTION

Protectingtheelectrical/electronicsystemsduringchargingorwelding

WARNING

Batteryacidcausesburns.Batteriescontainsulfuricacid.

Avoidcontactwithskin,eyesorclothing.Antidote(external):Flushwithwater.Antidote(eyes):ush

withwaterfor15minutesandseekmedicalattentionimmediately.Antidote(internal):Drinklarge

quantitiesofwaterormilk.Donotinducevomiting.Seekmedicalattentionimmediately.

Failuretocomplycouldresultindeathorseriousinjury.W0111A

Toavoiddamagetotheelectronic/electricalsystems,alwaysobservethefollowing:

1.Nevermakeorbreakanyofthechargingcircuitconnections,includingthebatteryconnections,whentheengine

isrunning.

2.Nevershortanyofthechargingcomponentstoground.

3.Alwaysdisconnectthegroundcablefromthebatterybeforearcweldingonthemachineoronanyattachments

onthemachine.

•Positiontheweldergroundclampasclosetotheweldingareaaspossible

•Ifweldingincloseproximitytoacomputermodule,thenthemoduleshouldberemovedfromthemachine

•Neverallowweldingcablestolayon,nearoracrossanyelectricalwiringorelectroniccomponentwhilewelding

isinprogress

4.Alwaysdisconnectthenegativecablefromthebatterywhenchargingthebatteryinthemachinewithabattery

charger.

NOTICE:Ifweldingmustbeperformedontheunit,thebatterygroundcablemustbedisconnectedfromthemachine

battery.Theelectronicmonitoringsystemandchargingsystemwillbedamagedifthisisnotdone.

Removethebatterygroundcable.Reconnectthecablewhenweldingiscompleted.

Tools

ThetoolsthatNEWHOLLANDAGRICULTUREsuggestsandillustratedinthismanualhavebeen:

•SpecicallyresearchedanddesignedforusewithNEWHOLLANDAGRICULTUREmachines

•Essentialforreliablerepairoperations

•Accuratelybuiltandrigorouslytestedsoastoofferefcientandlong-lastingoperation

Byusingthesetools,repairpersonnelwillbenetfrom:

•Operatinginoptimaltechnicalconditions

•Obtainingthebestresults

•Savingtimeandeffort

•Workinginsafeconditions

NOTE:Theterms"front","rear","right-hand"and"left-hand"(whenreferredtodifferentparts)aredeterminedfrom

therear,facinginthedirectionoftravelofthemachineduringoperation.

4739018416/04/2013

Find manuals at https://best-manuals.com

INTRODUCTION

Torque-Minimumtighteningtorquesfornormalassembly

METRICNON-FLANGEDHARDWARE

NOM.

SIZE

CLASS8.8BOLTand

CLASS8NUT

CLASS10.9BOLTand

CLASS10NUT

LOCKNUT

CL.8

W/CL8.8

BOLT

LOCKNUT

CL.10

W/CL10.9

BOLT

UNPLATEDPLATED

W/ZnCrUNPLATEDPLATED

W/ZnCr

M42.2N·m(19lb

in)

2.9N·m(26lb

in)

3.2N·m(28lb

in)

4.2N·m(37lb

in)2N·m(18lbin)2.9N·m(26lb

in)

M54.5N·m(40lb

in)

5.9N·m(52lb

in)

6.4N·m(57lb

in)

8.5N·m(75lb

in)4N·m(36lbin)5.8N·m(51lb

in)

M67.5N·m(66lb

in)

10N·m(89lb

in)

11N·m(96lb

in)

15N·m(128lb

in)

6.8N·m(60lb

in)

10N·m(89lb

in)

M818N·m(163lb

in)

25N·m(217lb

in)

26N·m(234lb

in)

35N·m(311lb

in)

17N·m(151lb

in)

24N·m(212lb

in)

M1037N·m(27lbft)49N·m(36lb

ft)52N·m(38lbft)70N·m(51lb

ft)

33N·m(25lb

ft)

48N·m(35lb

ft)

M1264N·m(47lbft)85N·m(63lb

ft)91N·m(67lbft)121N·m(90lb

ft)

58N·m(43lb

ft)

83N·m(61lb

ft)

M16158N·m(116lb

ft)

210N·m(155

lbft)

225N·m(166lb

ft)

301N·m(222

lbft)

143N·m(106lb

ft)

205N·m(151lb

ft)

M20319N·m(235lb

ft)

425N·m(313

lbft)

440N·m(325lb

ft)

587N·m(433

lbft)

290N·m(214lb

ft)

400N·m(295lb

ft)

M24551N·m(410lb

ft)

735N·m(500

lbft)

762N·m(560lb

ft)

1016N·m(750

lbft)

501N·m(370lb

ft)

693N·m(510lb

ft)

NOTE:M4throughM8hardwaretorquespecicationsareshowninpound-inches.M10throughM24hardwaretorque

specicationsareshowninpound-feet.

IDENTIFICATION

MetricHexheadandcarriagebolts,classes5.6andup

200836801

1.Manufacturer'sIdentication

2.PropertyClass

4739018416/04/2013

Find manuals at https://best-manuals.com

Autres manuels pour MegaCutter 512

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels New Holland Matériel agricole

New Holland

New Holland CSX7000 Manuel utilisateur

New Holland

New Holland CornMaster 9208-22 Manuel utilisateur

New Holland

New Holland D150B Manuel utilisateur

New Holland

New Holland FR480 Forage Cruiser Manuel utilisateur

New Holland

New Holland T8010 Manuel utilisateur

New Holland

New Holland TH Telehandler Guide de l'utilisateur

New Holland

New Holland CR8.90 Manuel utilisateur

New Holland

New Holland 330GM Manuel utilisateur

New Holland

New Holland T7.175 Manuel utilisateur

New Holland

New Holland TT45A Mode d'emploi

New Holland

New Holland L215 Manuel utilisateur

New Holland

New Holland Guardian SP.240R Tier 3 Manuel utilisateur

New Holland

New Holland TC48DA Mode d'emploi

New Holland

New Holland P2070 Manuel utilisateur

New Holland

New Holland FR9040 Manuel utilisateur

New Holland

New Holland H9870 Manuel utilisateur

New Holland

New Holland SF110 Mode d'emploi

New Holland

New Holland 9040L Manuel utilisateur

New Holland

New Holland FR480 Forage Cruiser Manuel utilisateur

New Holland

New Holland P2350 Manuel utilisateur

New Holland

New Holland CX720 Mode d'emploi

New Holland

New Holland TL70 Mode d'emploi

New Holland

New Holland BB1290 Manuel utilisateur

New Holland

New Holland PL6011 Manuel utilisateur

Manuels Matériel agricole populaires d'autres marques

GSi

GSi PNEG-2314 Manuel utilisateur

Checchi & Magli

Checchi & Magli TEXDRIVE Manuel utilisateur

Amazone

Amazone Cenius 4003-2TX Manuel utilisateur

MASSEY FERGUSON

MASSEY FERGUSON MF 9313S Manuel utilisateur

Cima

Cima BLITZ Instructions d'utilisation et d'entretien

Amazone

Amazone CombiDisc 3000 Instructions d'installation

HE-VA

HE-VA Disc-Roller XL Contour Manuel utilisateur

AGT

AGT AGT-SSFM Manuel utilisateur

Milestone

Milestone 72-84 Manuel utilisateur

KUHN

KUHN Hector 3000 Manuel utilisateur

Krone

Krone X-Disc 6200 Manuel utilisateur

Eliet

Eliet DZC450 Manuel utilisateur

Taarup

Taarup BIO+ B4000 Manuel utilisateur

Garland

Garland SHAKER 310 DPG Manuel utilisateur

stable comfort

stable comfort StableWall System Manuel utilisateur

Raven

Raven AccuBoom Manuel utilisateur

International

International 710 Manuel utilisateur

Ashland

Ashland HDW-3217-14 Manuel utilisateur