New Holland MegaCutter 512 Manuel utilisateur

Part number 47937741

1st edition English

February 2016

SERVICE MANUAL

MegaCutter™512

MegaCutter™530

Tractor Mounted

Disc Mower-Conditioner

PIN YFZDG0007 and above

Printedin U.S.A.

NewHolland is a trademark registered in the United States and many other countries,

owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

SERVICEMANUAL

MegaCutter™512

MegaCutter™530[YFZDG0007-]

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Contents

INTRODUCTION

Maingearboxanddrive...............................................................14

[14.100]Maingearboxanddrive............................................................14.1

PowerTake-Off(PTO).................................................................31

[31.201]PowerTake-Off(PTO)driveshaft..................................................31.1

[31.214]SecondaryPowerTake-Off(PTO).................................................31.2

[31.225]Clutches............................................................................31.3

Hydraulicsystems.......................................................................35

[35.000]Hydraulicsystems..................................................................35.1

[35.100]Mainliftsystem.....................................................................35.2

[35.300]Reservoir,cooler,andlters........................................................35.3

[35.359]Maincontrolvalve..................................................................35.4

[35.410]Headerorattachmentheightsystem..............................................35.5

[35.947]Framepositioningswinging........................................................35.6

Framesandballasting.................................................................39

[39.110]Drawbarandhitchassembly.......................................................39.1

Electricalsystems.......................................................................55

[55.000]Electricalsystem...................................................................55.1

[55.036]Hydraulicsystemcontrol...........................................................55.2

[55.048]RearPowerTake-Off(PTO)controlsystem.......................................55.3

[55.100]Harnessesandconnectors.........................................................55.4

[55.404]Externallighting....................................................................55.5

[55.860]Framepositioningsystem..........................................................55.6

Attachments/Headers..................................................................58

[58.110]Attachment/Headercuttingmechanism............................................58.1

[58.130]Attachment/Headerframe..........................................................58.2

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Productfeeding..........................................................................60

[60.630]Flailconditioning...................................................................60.1

Platform,cab,bodywork,anddecals.............................................90

[90.116]Fendersandguards................................................................90.1

[90.119]Guardsandshields.................................................................90.2

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INTRODUCTION

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Contents

INTRODUCTION

Foreword-Importantnoticeregardingequipmentservicing....................................3

Safetyrules.....................................................................................4

Safetyrules–Personalsafety..................................................................5

Safetyrules-Ecologyandtheenvironment..................................................12

Torque-Nominaltighteningtorquesfornormalassembly....................................13

Basicinstructions-Shopandassembly......................................................18

Generalspecication–MegaCutter™512(*)................................................20

Generalspecication–MegaCutter™530(*)................................................21

Capacities.....................................................................................22

Productidentication–MegaCutter™512(*)................................................23

Productidentication–Machineorientation–MegaCutter™512(*)........................24

Productidentication–MegaCutter™530(*)................................................27

Productidentication–Machineorientation–MegaCutter™530(*)........................28

(*)Seecontentforspecicmodels

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INTRODUCTION

Foreword-Importantnoticeregardingequipmentservicing

Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,

strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.

Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein

shallberesponsibleforanysubsequentdamages.

Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or

localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-

facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.

Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase

ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.

Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecicationsatanytimewithout

noticeandwithoutincurringanyobligationtoinstallthemonunitspreviouslysold.Specications,descriptions,and

illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.

Incaseofquestions,refertoyourNEWHOLLANDSalesandServiceNetworks.

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INTRODUCTION

Safetyrules

Personalsafety

Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall

safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.

ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-

structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.

Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.

DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.

WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.

CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.

FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT

INDEATHORSERIOUSINJURY.

Machinesafety

NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.

ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor

propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.

Information

NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.

ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or

otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.

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INTRODUCTION

Safetyrules–Personalsafety

Generalsafetyrules

Usecautionwhenyouoperatethemachineonslopes.Raisedequipment,fulltanksandotherloadswillchangethe

centerofgravityofthemachine.Themachinecantiporrolloverwhennearditchesandembankmentsoruneven

surfaces.

Neverpermitanyoneotherthantheoperatortorideonthemachine.

Neveroperatethemachineundertheinuenceofalcoholordrugs,orwhileyouareotherwiseimpaired.

Whendiggingorusingground-engagingattachments,beawareofburiedcables.Contactlocalutilitiestodetermine

thelocationsofservices.

Payattentiontooverheadpowerlinesandhangingobstacles.Highvoltagelinesmayrequiresignicantclearance

forsafety.

Hydraulicoilordieselfuelleakingunderpressurecanpenetratetheskin,causingseriousinjuryorinfection.

•DONOTuseyourhandtocheckforleaks.Useapieceofcardboardorpaper.

•Stoptheengine,removethekey,andrelievethepressurebeforeyouconnectordisconnectuidlines.

•Makesurethatallcomponentsareingoodcondition.Tightenallconnectionsbeforeyoustarttheengineorpres-

surizethesystem.

•Ifhydraulicuidordieselfuelpenetratestheskin,seekmedicalattentionimmediately.

•Continuouslongtermcontactwithhydraulicuidmaycauseskincancer.Avoidlongtermcontactandwashthe

skinpromptlywithsoapandwater.

Keepclearofmovingparts.Looseclothing,jewelry,watches,longhair,andotherlooseorhangingitemscanentangle

inmovingparts.

Wearprotectiveequipmentwhenappropriate.

DONOTattempttoremovematerialfromanypartofthemachinewhilethemachineisoperating,anyofthebaler

componentsareinmotion,orwhilethetractorengineisrunning.

Beforeyouoperatethemachine,installandsecurelycloseallofthemachineguardsandshields.Makesurethatall

theguardsandthatalltheshieldsareingoodcondition.Neveroperatethemachinewithshieldsopenorremoved.

Alwaysclosetheaccessdoorsand/oraccesspanelsbeforeoperatingthemachine.

Makesurethatnobystandersorpetsarewithinthemachineoperatingarea.Themachineand/ormovingcomponent

onthemachinecanstrikeorcrushbystandersorpets.DONOTallowanyonetoentertheworkarea.

Dirtyorslipperysteps,ladders,walkways,andplatformscancausefalls.Makesurethesesurfacesremaincleanand

clearofdebris.

Apersonorpetwithintheoperatingareaofamachinecanbestruckorcrushedbythemachineoritsequipment.DO

NOTallowanyonetoentertheworkarea.

Raisedequipmentand/orloadscanfallunexpectedlyandcrushpersonsunderneath.Neverallowanyonetoenter

theareaunderneathraisedequipmentduringoperation.

Alwayskeepwindows,mirrors,alllighting,andSlow-MovingVehicle(SMV)emblemcleantoprovidethebestpossible

visibilitywhileyouoperatethemachine.

Operatecontrolsonlywhenseatedintheoperator’sseat,exceptforthosecontrolsexpresslyintendedforusefrom

otherlocations.

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