Neomouv KALYSO Manuel utilisateur

KALYSO +KALYSO HY

KALYSO NUVINCI

USER MANUAL

THIS MANUAL CONTAINS IMPORTANT

SAFETY AND OPERATING INSTRUCTIONS

Model conforms to safety standards

Product may differ from photos

KALYSO –KALYSO HY –KALYSO NV manual

CONTENTS

1- Presentation.....................................................................................................................4

2- ADJUSTMENTS/ASSEMBLY: .............................................................................................5

2.1 Saddle adjustment:.................................................................................................................................... 5

2.1.1 Angle:............................................................................................................................................. 5

2.1.2 Height:............................................................................................................................................ 5

2.2 Adjusting the handlebars:.......................................................................................................................... 6

2.3 Adjusting the brakes:................................................................................................................................. 7

2.3.1 Front V-Brake (modèle Kalyso):.................................................................................................... 7

2.3.2 Rear V-Brake (modèle Kalyso):..................................................................................................... 8

2.3.3 Hydraulic brakes (Kalyso Hydraulique and Kalyso Nuvinci models):............................................. 8

2.4 Rack:........................................................................................................................................................ 9

2.5 Mounting and dismounting the wheels................................................................................................... 9

2.5.1 Front wheel (Kalyso and Kalyso Hydraulique model):.................................................................. 9

2.5.2 Rear wheel (Kalyso and Kalyso Hydraulique model):................................................................. 10

2.5.3 Front wheel (Kalyso Nuvinci model):............................................................................................... 11

2.5.4 Rear wheel (Kalyso Nuvinci model):................................................................................................ 11

2.6 Lights:................................................................................................................................................... 11

3 –USING THE E-BIKE: ......................................................................................................12

3.1 Indexed gearshift (Kalyso and Kalyso Hydraulique models): ............................................................. 12

3.2 Gearshift (Kalyso Nuvinci model): ............................................................................................................ 12

3.3 Electronic gear shifting: ........................................................................................................................ 13

3.4 Display and controls:............................................................................................................................ 13

3.5 Electric assistance:................................................................................................................................ 14

3.5.1 Operation:....................................................................................................................................... 14

3.5.2 Performance:................................................................................................................................... 15

3.5.3 Technical specifications of the power-assistance system:............................................................ 15

3.5.4 Starting up the battery: ................................................................................................................. 16

3.5.5 The electric motor: ....................................................................................................................... 16

4 - CHARGING THE BATTERY: ............................................................................................17

4.1 Lithium Ion 36-volt charger ................................................................................................................. 17

4.1.1 Precautions (safety instructions): ..................................................................................................... 18

4.1.2 Protecting the charger:...................................................................................................................... 18

4.2 Battery .................................................................................................................................................. 19

Recommendations / precautions to take with your battery: ......................................................................... 20

5 - TIPS FOR INCREASING THE BATTERY LIFE PER CHARGE:...........................................21

6 - UPKEEP AND MAINTENANCE: .......................................................................................22

6.1 Upkeep:................................................................................................................................................. 22

6.2 Lubrication: .......................................................................................................................................... 22

6.3 Maintenance: ........................................................................................................................................ 22

KALYSO –KALYSO HY –KALYSO NV manual

7 - SAFETY –RECOMMENDATIONS:...................................................................................23

8 –TECHNICAL DATA .........................................................................................................24

9 - DECLARATION OF CE CONFORMITY .............................................................................25

10 - CERTIFICATE OF CONFORMITY ..................................................................................25

11 –TERMS OF WARRANTY ...............................................................................................25

KALYSO –KALYSO HY –KALYSO NV manual

1- PRESENTATION

Thank you for choosing a NEOMOUV Electric-Assisted Bicycle (E-Bike)

E-Bike Presentation:

Notes:

•The symbol indicates important advice or essential safety measures. Follow the various instructions.

•Some adjustment and assembly/disassembly operations require special tools and expertise; perform

these only if you have the skills to do so, otherwise consult your authorised dealer or a specialist.

•The symbol indicates the tools you will need to carry out adjustments.

•Your e-bike has a serial number engraved on the frame by the fork.

MAXIMUM LOAD:120 KG.FOR YOUR SAFETY,YOU SHOULD NOT EXCEED THE MAXIMUM LOAD WHEN USING

YOUR BICYCLE.

Battery

Electric motor

Torque

sensor

Display

Rack (max load 25 kg)

Controller

Serial number

KALYSO –KALYSO HY –KALYSO NV manual

2- ADJUSTMENTS/ASSEMBLY:

2.1 Saddle adjustment:

6 mm Allen Key

2.1.1 Angle:

Loosen the nut under the saddle.

Adjust the angle of the saddle in order to find your most comfortable position. Tighten the nut, with a

maximum tightening torque of 13 Nm.

2.1.2 Height:

The power-assisted bicycle enables you to opt for a lower saddle position than on a classic bike. With power

assistance, you expend less effort and can be seated in a lower position for improved safety. The required

user (cyclist) height for optimal utilisation of the bike ranges from 1.65 to 1.90 m. So, adjust your saddle

height to the correct sitting position as follows:

Loosen the quick release seat clamp.

Wearing suitable cycling shoes, sit on the saddle, place one of the pedals in the lowest position, rest one heel

on the pedal, and your leg should rest normally on the pedal without being stretched. Raise or lower the

saddle to get the correct height. While pedalling backwards, you should not have to move your hips from side

to side.

Loosen the quick release clamp (seat clamp).

THE SEAT POST SHOULD NOT BE EXTENDED BEYOND THE ENGRAVED SAFETY MARK (VERTICAL BARS).

Safety mark

Nut

Seat clamp

KALYSO –KALYSO HY –KALYSO NV manual

2.2 Adjusting the handlebars:

6 mm Allen Key

For your comfort, the position of your handlebars must be at the same level as the height of your saddle or a

bit higher according to your comfort. Unscrew the Allen screw and adjust your handlebars to the desired

height.

Do the same with the second screw to set the angle of tour handlebars, after making your adjustments,

tighten the screws vigorously, with a max. tightening torque of 10 Nm.

THE STEM MUST NOT COME OUT OF THE HEAD TUBE BEYOND THE ENGRAVED MARKINGS (VERTICAL BARS AND

THE INSCRIPTION MINIMUM INSERTION).

After adjusting the angle, tighten the screw by turning it clockwise (max. tightening torque: 10 Nm).

Handlebar angle

adjustment screw

Height adjustment

screw

KALYSO –KALYSO HY –KALYSO NV manual

2.3 Adjusting the brakes:

5 mm Allen Key

Screwdriver

2.3.1 Front V-Brake (Kalyso):

The front brake is operated by the left handle on the handlebar.

Tighten the nut on the brake handle fully. This adjustment will enable you to compensate later for the natural

slackening of the brake cable.

Loosen the cable clamp and pull the cable until the pads touch the wheel rim. Tighten the cable clamp (pay

particular attention to each end of the tubing which must fit easily into the rigid connectors on the brake

handle and V-Brake).

The pads are in the right position when they are an equal distance from the wheel rim. The final adjustment is

made by tightening the screws on the brake shoes with a screwdriver (a distance of about 0.1 to 0.5 mm from

the wheel rim).

The result of your adjustment is correct when the wheel turns freely and stops smoothly.

KALYSO –KALYSO HY –KALYSO NV manual

2.3.2 Rear V-Brake (Kalyso):

The rear brake is operated by the right handle on the handlebar.

As with the front brake (see section 1.3.1), tighten the nut on the brake handle fully. This adjustment will

enable you to compensate later for the natural loosening of the brake cable.

Loosen the cable clamp (see the photos for adjusting the front brake) and pull the cable until the pads are

touching the wheel rim.

Tighten the cable clamp (pay particular attention to each end of the tubing which must fit easily into the rigid

connectors on the brake handle and V-Brake).

The pads are in the right position when they are an equal distance from the wheel rim. The final adjustment is

made by tightening the screws on the brake shoes with a screw driver (a distance of about 0.1 to 0.5 mm

from the wheel rim).

WARNING!IN WET WEATHER OR ON DAMP GROUND,THE BRAKING DISTANCE INCREASES.

2.3.3 Hydraulic brakes (Kalyso Hydraulique and Kalyso Nuvinci models):

Your e-bike is equipped with front and rear hydraulic disc brakes. The maintenance of this system must be

carried out by a specialist. Nevertheless, here are a few recommendations:

-Periodically check the condition of the lining on the brake pads. It is important to avoid leaving this

until the last minute, because if the lining is damaged, the disc rubs against the metal of the pads and

damages them.

Here are 2 ways to monitor the wear and tear on your pads:

oBy sound: the braking sound will be more metallic when the lining is worn.

oBy sight: you can see the thickness of the lining when looking from the front of the calliper.

-Periodically check the cleanliness and wear of the discs. Use alcohol or water to clean the discs.

-Completely avoid any contact with greasy substances on the disc and pads. The pads will absolutely

have to be changed. (They are porous and will absorb the greasy substance).

AS A GENERAL RULE,THE HYDRAULIC DISC BRAKING SYSTEM SHOULD NOT BE ADJUSTED BY NON-EXPERTS.WE

RECOMMEND THAT YOU CALL A SPECIALIST SHOULD YOU HAVE ANY DOUBTS ABOUT WHAT TO DO.

Disc

Pads

KALYSO –KALYSO HY –KALYSO NV manual

2.4 Rack:

DO NOT LOAD RACK BEYOND THE STIPULATED WEIGHT:25 KG.

Any carrying device or other equipment installed by you on your rack (e.g., child seats, other equipment, etc.)

must be compatible with the robustness and build of the bike.

YOU SHOULD PERIODICALLY CHECK THE TIGHTNESS OF THE RACK’S FASTENINGS.THIS TYPE OF RACK IS NOT

DESIGNED TO TOW A TRAILER.

Any alterations made to the rack by the user will at their own risk.

When the rack is loaded, changes in the behaviour of the bicycle must be taken into account (wind stability,

braking distances, changes in direction, etc.). For their safety, the user must be aware of these changes in

operation.

When installing a child seat or panniers, the user must perform a safety check (e.g., hanging straps that are

in danger of catching in the spokes and raise the risk of a fall; check the secureness of the fastenings on the

child seat, the potential trapping of the child's fingers under the saddle, etc.)

The reflector and the rear light must not be covered by the equipment or seat that has been fitted to the rack.

The load on the rack must be evenly distributed on both sides to ensure the stability of the equipment while

riding on public roads.

2.5 Mounting and dismounting the wheels

2.5.1 Front wheel (Kalyso and Kalyso Hydraulique model):

Dismounting the front wheel:

First loosen the V-Brake’s cable clamp to release the pads and enable the removal of the wheel (for the Kalyso

model).

Undo the cap nuts on each side and remove the washers.

Raise the bike and tap lightly on the top of the tyre to remove the wheel.

Mounting the front wheel:

Reposition the washers on the wheel axle. Raise the bike and insert the wheel axle into the base of the

opening of the fork ends.

Check the position of the washers as well as the centring of the wheel. Screw in the wheel nuts. Alternately

and progressively tighten the wheel nuts on each side (max. tightening torque 25 Nm).

If the wheel is not centred, loosen the nuts and perform the operation again.

Do not adjust the locknuts, you may damage the bearings.

Adjust your brake again (for the Kalyso model: see section 2.3.2)

KALYSO –KALYSO HY –KALYSO NV manual

2.5.2 Rear wheel (Kalyso and Kalyso Hydraulique model):

This operation should be performed by a professional; however, here is the procedure to follow.

Tool required: 19 mm open-ended spanner.

Dismounting the rear wheel:

Disconnect the motor (the connector is situated on the right side of the e-bike on the lower horizontal section

of the frame}.

Cut the Colson cable tie attaching the motor cable to the frame. Remove the right and left wheel nut covers.

Loosen the nuts. Remove the nuts and the wheel axle washers. Loosen the V-Brake’s cable clamp to release

the pads and enable the removal of the wheel (for the Kalyso model).

Remove the chain from the wheel sprocket, while paying attention to how the chain swings.

Move the wheel forward to remove it from the frame and remove the chain from the wheel axle.

Mounting the rear wheel:

Take the wheel and place the chain on the small sprocket on the right-hand side, then place the wheel

between the brake pads (for the Kalyso model).

Insert the wheel axle backward into the housing on the left and right of the frame. Attach the washers and

the wheel nuts. Tighten the nuts by hand initially, until they make contact with the frame.

Centre the wheel in line with the frame and the mudguard. Check the centring and positioning in line with the

front wheel, as well as the positioning of the chain.

Screw on the wheel nuts on both sides without tightening them all the way. Check the positioning, centring

and position of the chain again.

Alternately and progressively tighten the wheel nuts on each side (max. tightening torque 30 Nm)

Replace the nut covers.

Reconnect the motor connection and replace the Colson cable tie on the frame.

NB: the connector is equipped with a keyed connection. Place the two pins so that they are facing each other

(follow the arrows).

Adjust the brake pads (see Chapter 2.3).

Position the two

pins correctly to

reconnect the

motor plug

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