Magnetrol Kotron 805 series Manuel utilisateur

R.F. Capacitance

Level Transmitter

Installation and Operating Manual

Kotron®805

UNPACKING

Unpack the instrument carefully. Make sure all components

have been removed from the foam protection. Inspect all

components for damage. Report any concealed damage to

the carrier within 24 hours. heck the contents of the car-

ton/crates against the packing slip and report any discrep-

ancies to Magnetrol. heck the nameplate model number

to be sure it agrees with the packing slip and purchase

order. heck and record the serial number for future refer-

ence when ordering parts.

MOUNTING

Nameplate:

- partnumber

- ampliﬁer

- serial n°

- tag n°

2 cable entries (one plugged): M20 x 1.5 or 3/4" NPT

Handtighten or use Size: 33 mm (1 1/8") or adjustable wrench

WARNING: Never mount or dismantle a threaded probe by the

upper mounting nut for the ampliﬁer (a), ALWAYS use the lower

probe mounting nut (b).

KOTRON R.F probes

d1 = d2

For replacing electronics only:

The electronic insert can easily be removed by loosening the 3 mounting screws

and unplugging the module. The probe wire is ﬁxed to the P B by means of a

spade plug.

Disconnect white probe wire always at the probe - never at the electronics (see

above).

(For installation details see bulletin BE50 - 125)

Bent probe

Flexible probe

Probe with inactive sheath Stillwell probe

inactive sheath

Wrong

(b)

(a)

These units are in conformity with the

provisions of:

1. The EM Directive: 2014/32/EU.

The units have been tested to

EN 61326: 1997 + A1 + A2.

Directive 2014/34/EU for Equipment or protective system

for use in potentially explosive atmospheres. E -type

examination certiﬁcate number KEMA98ATEX4467X.

3. The PED directive 97/23/E (pressure equipment direc-

tive). Safety accessories per category IV module H1.

0038

0344

SPECIAL CONDITIONS FOR ATEX INTRINSICALLY SAFE USE

1. Because the enclosure of the transmitter is made of aluminium alloy, the transmitter must be installed so, that even in the

event of rare incidents, an ignition source due to impact or friction between the enclosure and iron/steel is excluded.

2. Probes with an insulating layer, used in a potentially explosive atmosphere with gas, vapour or mist of gas group II , may

only be used for the measurement of the level of a conductive ﬂuid.

WIRING

CAUTION: power must be switched OFF before wiring the unit.

IS – +

TB1

®

www.magnetrol.com

–

LOOP

CURRENT

0 % 100 %

Positive supply to (+) terminal/HART®connection

Negative supply to (-) terminal/HART®connection

min. 11 V D required

Ground wire to green grounding screw or to external

grounding screw

Standard shielded twisted

pair cable

urrent

loop test

points

Galvanic Barrier:

max: 28,6 V D @ 140 mA

ANALOG I/O

DIGITAL I/O

(only for units with HART)

ustomer supplied

local current meter

Non Ex

CAUTION: ALWAYS check for proper grounding, Improper grounding will cause malfunction of the unit.

CALIBRATION

NOTE: When connected to an approved barrier, the intrinsically safe electronics of the Kotron 805 allow to remove

both covers with power switched on – even if the area is known to be hazardous

IMPORTANT: When the ampliﬁer is not connected to a probe, the screen will show "NO LEVEL SIGNAL". Ignore

this message for bench conﬁguration.

Pushbuttons

Enter

Down

2 line – 8 characters LCD

Default display cycles every 5 s

through “LEVEL”/“% OUTPUT”/“LOOP”

Returns to default display if after

5 minutes no keystrokes are sensed

CALIBRATION - TRANSMITTER WITH LCD SCREENMENU: STEP BY STEP PROCEDURE

Units!

Units

Units!

Ent Pass

New Pass

4096

New Pass

0000

Ent Pass!

Press : The last character on the ﬁrst line of the display changes to "!". This sign conﬁrms

that the values/choices of the second line can be modiﬁed via the and push

buttons.

Press : *Scroll through the choices or increase/decrease the values on the second line

of the display by and pushbuttons.

*Accept values/choices as selected by pushbutton.

Press : Scroll through the menu.

20 mA Level

(100%-point)

min. 2 % of

probe length

cm or Inch

4 mA Level

(0%-point)

TERMINOLOGY

Units cm or inches

Select the units of measurement in which the unit will be

calibrated and will show values.

20 mA Level = cm or inches

or 100 % level point, is measured from the end of the

probe. Keep this reference point also for the introduction

of all future values.

Hi al = cm or inches

High alibration point is the highest level from which the

calibration is performed. Hi al is measured from the end

of the probe.

Lo al = cm or inches

Low alibration point is the lowest level from which the

calibration is performed. Lo al is measured from the end

of the probe.

4 mA Level = cm or inches

or 0 % level point, is measured from the bottom of the

probe. The 4 mA level is by preferrence located on the

probe. The unit will not measure below the end of the

probe.

"0" means that no password is introduced Factory default setting

Press and last character changes into "!" hanging password

Enter a value between 1 up to 255

as your personal password with and

Display shows an encrypted value, enter your password Data is protected by a valid

or call Magnetrol for assistance to recoop your password Password

if necessary

Protect data by new password Data is not protected

Hi Cal

Lo Cal

NOTE:

The above example shows the end of the probe as reference point. Also the bottom or top of the tank can be used as refer-

ence point. Whichever point is used, it must always be used for all further values.

Display Action Comment

Display Comment

Screen Action Comment

Transmitter Display Transmitter default display. Level, % Output, and Loop

values cycle every 5 seconds.

Transmitter Display Transmitter displays Level measurement in cm or in.

Transmitter Display Transmitter displays % Output measurement derived from the

4-20 mA span.

Transmitter Display Transmitter displays Loop measurement (mA).

Select units for level cm or inches.

measurement readout.

Enter level value of the low Set level at low calibration point

calibration point and adapt with Up and Down the displayed value

Transmitter Display Transmitter displays capacitance at low calibration point in pF

Enter level value of the high Set level at high calibration point

calibration point and adapt with Up and Down the displayed value

Transmitter Display Transmitter displays capacitance at high calibration point in pF

Enter the level value for the 4 mA level cannot be set at a lower level than the end of the probe

4 mA point.

Enter the level value for the 20 mA level cannot be set at a higher level than the top of the

20 mA point. probe

Enter the damping factor. A Damping factor (1-45 seconds) may be added to smooth a

noisy display and/or output due to turbulence.

Enter the default value. Select 3.6 mA, 22 mA or HOLD (last value). 3.6 mA is not

valid if unit includes HART.

Enter HART ID number. Select a HART poll address (0-15). Enter 0 for a single

transmitter installation.

Fine tune the 4 mA point. Attach a mA meter to the output. If the output does not equal

4.0 mA, adjust the value on the display to equal 4.00 mA.

Fine tune the 20 mA point. Attach a mA meter to the output. If the output does not equal

20.0 mA, adjust the value on the display to equal 20.00 mA.

Enter a mA Output value. Set mA Output to any given value to perform loop test.

None, do not adjust. Transmitter displays capacitance at present level

None, do not adjust. Transmitter displays internal timing count with ﬁxed capacitance

(factory diagnostic)

None, do not adjust. Transmitter displays internal timing count with probe disconnected

(factory diagnostic)

None, do not adjust. Transmitter displays internal timing count at present level

(factory diagnostic)

Reinitialize all values. Reinitialize - choose YES to reset all conﬁguration values

back to factory defaults.

None, do not adjust. Transmitter displays version number of ﬁrmware

Enter new password. Use arrows to select desired value. Values between 1 and

255

CALIBRATION - TRANSMITTER WITH LCD SCREENMENU: STEP BY STEP PROCEDURE

Run modeDiagnostics Conﬁguration

*Level*

*%Output*

*Loop*

Level

xx.x cm

%Output

xx.x%

Loop

xx.xx mA

Units

xxx

Lo Cal

xxx.x lu

Lo Cap

Xxxx pF

Hi Cal

xxx.x lu

Hi Cap

Xxxx pF

Set 4mA

xxx.x

Set 20mA

xxx.x

Damping

xx sec

Fault

Choice

Poll A r

Trim 4

xxxx

Trim 20

xxxx

Loop Tst

xx.x mA

Prb R g

Xxxx pF

Osc Tst

Xxx tk

Opn Prb

xxxx tk

21 # Ticks

xxxx

Reint

xxx

Vern.nAa

= min. required calibration

24 New Pass

xxx

I/O Start up the device

1 Enter DEVI E SET UP

Press one of the following alphanumeric keys (if no key is sensed after 5 s, the

unit will automatically jump to RUN mode and alternatively show Level/% Output

and Loop signal

1 for entering ALIBRATION (see page 5 for additional information)

2 for entering BASI SETUP – general HART

3 for ADVAN ED SET UP ONFIGURATION (see page 5 for additional infor-

mation)

4 for entering DIAGNOSTI S (see page 5 for additional information)

5 for entering REVIEW to review all settings.

CALIBRATION USING HART®

IMPORTANT: heck whether your HART®communicator is equiped with the 805 Device Descriptors (DD’s). Older pur-

chased devices may require an update – consult your local HART Service entre or Magnetrol for further assistance.

IMPORTANT: The digital HART®communication is superimposed on the

4-20 mA loop and requires a min. load resistance of 250 Ω and a max load

resistance of 450 Ω.

unction

Control

Room

Display

Power

Supply

Current

Meter

250 Ω < RL< 450 Ω

CONNECTIONS

onnection of your Hart communicator:

• at power terminals (+) and (-) in wiring compartment

• at ﬁrst junction box between unit and control room.

HART MENU

1 Device Setup

2 Level

3 % Output

4 Loop

1 Units

2 Empty alibration

3 Full alibration

4 4 mA Set Point

520 mA Set Point

6 Damping

7 Fault State

8 Date/Time/Initials

1 Model

2 Manufacturer

3 Dev Id, S/N

4 Tag

5 Descriptor

6 Date

7 Message

8 Units

9 ap at empty al

10 ap at full al

11 4 mA Set Point

12 20 mA Set Point

13 Damping

14 Fault State

15 Date/Time/Initials

16 Final Asmbly Num

17 Universal Rev

18 Fld Dev Rev

19 Software Rev

20 Poll Address

21 Num Req Preams

22 Firmware Version

1 Tag

2 Descriptor

3 Date

4 Message

5 Final Asmbly Num

6 Poll Address

7 New Password

1 Adjust Trim 4 mA

2 Adjust Trim 20 mA

3 4 mA Trim Value

4 20 mA Trim Value

5 Enter Password

6 Set Magnetrol S/N

Set Dev ID Number

1 Loop Test

2 Error odes

3 Probe Reading

4 ap at empty al

5 ap at full al

1 3.6 mA

2 4 mA

3 20 mA

4 22 mA

5 Other

1 alibration

2 Basic Setup

3 Advanced Setup/

onﬁguration

4 Diagnostics

5 Review

MAINTENANCE

TROUBLESHOOTING SYSTEM PROBLEMS – LCD version

Symptom Problem Solution

LEVEL, % OUTPUT and LOOP values Basic conﬁguration data is heck values and recalibrate if

are all inaccurate. questionable. necessary (either or both points).

LEVEL readings are repeatable but onﬁguration data does not Recalibrate if necessary.

consistently high or low from actual accurately match tank height.

by a ﬁxed amount.

LEVEL, % OUTPUT and LOOP Turbulence. Increase the Damping factor until the

values ﬂuctuate. readings stabilize.

LOOP value jittery, usually in tenths Factory settings corrupted. heck # of Ticks. If the number is

or hundredths digit. also jittery, consult the Factory.

HART device only: handheld will only Most current Device Descriptors ontact local HART service center for

read Universal ommands. (DDs) are not installed in handheld. the latest DDs.

HART device only; reads Product Early HART software does not ontact manufacturer of your HART

information (e.g., Mfgs. ID, Device #, account for Mfgs. ID #’s greater master software for upgrade. This is a

Serial #, etc.) but will not read any than 63. Magnetrol’s ID is 86. shortcoming of early HART master

process variables. software.

OSC FAIL malfunctioning analog board and/or heck connection between electronics

(HART error code = 0x40) 32 pin connector (electronic module) and probe or replace electronic module.

between electronics and probe.

CORRUPT PARAMTRS onﬁguration parameters may heck all conﬁguration parameters

(HART error code = 0x10) have been lost. and recalibrate if required.

805 FAULT Probe disconnected. heck white probe wire

(Open) (see page 2) and electronic module.

805 FAULT Probe shorted. heck white probe wire

(Shorted) (see page 2) and probe insulation.

LEVEL Unit is not calibrated. Enter both Low and High calibration

(Uncal) points.

ABV RNG Measured capacitance is higher onsult factory.

(Above range) than 12,000 pF.

SFWR ERROR Software error. onsult factory.

(Software error)

ERROR MESSAGES – LCD version

Symptom Problem Solution

REPLACEMENT PARTS

1X 74

2 3 8 9 105 6

Digit in partn°:

8 50 5

Partn°: Serial n°:

X = product with a speciﬁc customer requirement

See nameplate, always provide complete partn° and

serial n° when ordering spares.

EXPEDITE SHIP PLAN (ESP)

Several parts are available for quick shipment, within max. 1 week after factory receipt of purchase order, through the

Expedite Ship Plan (ESP).

Parts covered by ESP service are conveniently grey coded in the selection tables.

(1) Electronic module

Digit 5 Digit 6 Replacement part

1 031-2809-003

2 031-2809-023

3 031-2809-033

4 031-2809-043

0 031-2809-002

1 031-2809-001

2 031-2809-021

3 031-2809-031

4 031-2809-041

(5) Housing cover

Digit 7 Digit 9 Replacement part

01 004-9225-002

2 004-9225-003

A1 036-4413-005

2 036-4413-002

Replacement part

(2) Wiring PC board Z30-9106-003

(3) "O"-ring 012-2201-237

(4) "O"-ring 012-2201-237

(6) Housing cover

Digit 9 Replacement part

1 004-9225-002

2 004-9225-003

MAINTENANCE

TROUBLESHOOTING FLOWCHART (LCD version)

Unit Equipped

with Display?

Check Voltage at

Terminal Board

No Voltage? Check Power

Supply and Wiring

Negative

Voltage? Reverse Wiring

Call Factory

Check Loop

Current at terminal

Board

Loop Current

Above 23 mA? Remove Electronic

Module Loop Current

Above 1 mA?

Replace Terminal

Board

Replace Electronic

Module

Yes

Display has

Text? No

Reseat Boards.

Check Power

Supply and Wiring

Loop

Resistance

Wrong?

Correct Loop

Resistance

Start

Good

Display

No Active

HART

Yes

Failure to Operate

with Correct Loop

Inputs

Faint Display?

Yes

Some problems could be

temporarily solved by power

cycling the unit. Please call

factory if this problem persists.

Display

Working?

Yes

RetestYes

HART

Communications

OK?

Voltage Above

36 Volts?

Voltage

< 11V IS or

14.5V XP?

2 1

3See page 12

See page 11

MAINTENANCE

TROUBLESHOOTING FLOWCHART (LCD version)

Check Loop

Current at Terminal

Board

Loop Current

Above 23 mA? Remove Electronic

Module Loop Current

Above 1 mA?

Replace Terminal

Board

Replace Electronic

Module

Yes Yes

Failure to Operate

with Correct Loop

Inputs

Display

Working?

Yes

Retest Unit

Good

Display

Key Board

Responds? Replace Electronic

Module

Check Loop

Current at Wiring

Board

Loop Current

22 - 4.0 mA? Adjust 4 and 20 mA

Unit has

HART? HART

Working?

Yes

Yes No

Yes

Address

Correct? Correct Address

Replace Electronic

Module

Yes

Unit with Display

Communicates

No Yes

Reseat Boards Display

Working? Retest

Yes

See page 11

Autres manuels pour Kotron 805 series

Table des matières

Autres manuels Magnetrol Émetteur

Magnetrol

Magnetrol Enhanced Model 705 Manuel utilisateur

Magnetrol

Magnetrol Eclipse 706-512 Manuel utilisateur

Magnetrol

Magnetrol STI R95 Manuel utilisateur

Magnetrol

Magnetrol Echotel 335 Instructions de montage

Magnetrol

Magnetrol Eclipse 706 Manuel utilisateur

Magnetrol

Magnetrol Orion Jupiter Enchanced 2 Series Manuel utilisateur

Magnetrol

Magnetrol Pulsar R96 Manuel utilisateur

Magnetrol

Magnetrol Kotron RF 2-Wire Series Manuel utilisateur

Magnetrol

Magnetrol E3A Modulevel Manuel utilisateur

Magnetrol

Magnetrol E3A Modulevel Manuel utilisateur

Magnetrol

Magnetrol Eclipse 706GWR Manuel utilisateur

Magnetrol

Magnetrol ECLIPSE 700GWR Manuel utilisateur

Magnetrol

Magnetrol Echotel 300 Manuel utilisateur

Magnetrol

Magnetrol Eclipse 706GWR Manuel utilisateur

Magnetrol

Magnetrol PULSAR RADAR R86 Instructions d'utilisation

Magnetrol

Magnetrol 2xx Manuel utilisateur

Magnetrol

Magnetrol Jupiter JM4 Manuel utilisateur

Magnetrol

Magnetrol KOTRON SMART RF 805 Manuel utilisateur

Magnetrol

Magnetrol Kotron II Series 801 Manuel utilisateur

Magnetrol

Magnetrol Jupiter JM4 Manuel utilisateur

Magnetrol

Magnetrol STI Echotel 350 Manuel utilisateur

Magnetrol

Magnetrol Kotron Sentinel II 804 Series Manuel utilisateur

Magnetrol

Magnetrol Pulsar R86 Manuel utilisateur

Magnetrol

Magnetrol 82 CE Series Manuel utilisateur

Manuels Émetteur populaires d'autres marques

NIVELCO

NIVELCO EasyTREK SCA-300 Series Manuel du propriétaire

Honeywell

Honeywell 5816WMBR Manuel utilisateur

Kamstrup

Kamstrup READy MTU Mode d'emploi

Omega

Omega ZW Series Manuel utilisateur

ABB

ABB Field 264H Mode d’emploi

Alinco

Alinco DJ-V17T Manuel utilisateur

Dejero

Dejero EnGo 3x Manuel utilisateur

Rosemount

Rosemount 4600 Manuel utilisateur

Speaka Professional

Speaka Professional 2342740 Manuel utilisateur

trubomat

trubomat GAB 1000 Manuel utilisateur

Teledyne Analytical Instruments

Teledyne Analytical Instruments LXT-380 Manuel utilisateur

Rondish

Rondish UT-11 Manuel utilisateur

MG 10JRE Manuel utilisateur

Burkert

Burkert 8177 Manuel utilisateur

Firetide

Firetide HotPort 3203 Manuel

Tele Radio

Tele Radio T9-02 Manuel utilisateur

Rotronic

Rotronic HygroFlex HF3 Series Manuel utilisateur

Jamara

Jamara FCX6 Pro Tel Manuel utilisateur