LinMot DM01-23 Series Manuel utilisateur

NTI AG / LinMot Dok-Nr. 0185-0113-E_1V0_IG_Linear_Modules_DM01

Installation Guide

Linear Modules

ENG

DM01-23 / 37 / 48

Installation Guide Linear Modules ENG 
Page 2 / 72 DM01-23 / 37 / 48 NTI AG / LinMot 
Content 
1General Information ................................................................................................................................. 5 
1 Introduction........................................................................................................................................ 5 
2 Explanation of Symbols..................................................................................................................... 5 
3 Qualified Personnel ........................................................................................................................... 5 
4 Liability............................................................................................................................................... 5 
5 Copyright............................................................................................................................................ 5 
2Safety Instructions ................................................................................................................................... 6 
3Installation Instructions........................................................................................................................... 8 
1 Operating Conditions......................................................................................................................... 8 
2 Installation Options ............................................................................................................................ 8 
2.1 DM01-23x80 .................................................................................................................................. 8 
2.2 DM01-37x120 ................................................................................................................................ 9 
2.3 DM01-48x150 ................................................................................................................................ 9 
2.4 DM01-48x240 ................................................................................................................................ 9 
2.5 Mounting the Load....................................................................................................................... 10 
3 Material Specifications..................................................................................................................... 10 
4 Vertical Load Balancing MagSpring®.............................................................................................. 10 
4.1 Installation Arrangement.............................................................................................................. 10 
4.2 MagSpring slider replacement..................................................................................................... 11 
5 Pneumatic Holding Brake ................................................................................................................ 12 
5.1 Dimensions.................................................................................................................................. 12 
5.2 Material Specifications................................................................................................................. 12 
5.3 Operating Conditions................................................................................................................... 13 
5.4 Air Connection ............................................................................................................................. 13 
4Load Data ................................................................................................................................................ 14 
1 Maximum Load ................................................................................................................................ 14 
1.1 DM01-23x80 ................................................................................................................................ 14 
1.2 DM01-37x120 .............................................................................................................................. 14 
1.3 DM01-48x150 .............................................................................................................................. 15 
1.4 DM01-48x240 .............................................................................................................................. 15 
2 Vertical Deflection............................................................................................................................ 16 
2.1 DM01-23x80 ................................................................................................................................ 16 
2.2 DM01-37x120 .............................................................................................................................. 16 
2.3 DM01-48x150 .............................................................................................................................. 17 
2.4 DM01-48x240 .............................................................................................................................. 17 
5Electrical Connection............................................................................................................................. 18 
1 Motor Cable ..................................................................................................................................... 18 
1.1 Technical Data............................................................................................................................. 18 
1.2 Rotatability of Motor Connector................................................................................................... 19 
2 Stator Connector Assignment.......................................................................................................... 19 
6Start-up.................................................................................................................................................... 20 
1 Plug and Play................................................................................................................................... 20 

Installation Guide Linear Modules ENG 
NTI AG / LinMot DM01-23 / 37 / 48 Page 3 / 72 
2 Setting Motor Parameters................................................................................................................ 20 
2.1 Application-specific Parameters .................................................................................................. 20 
2.2 Referencing the Linear Module.................................................................................................... 20 
7Spare Parts.............................................................................................................................................. 21 
1 Linear Ball Bearings......................................................................................................................... 21 
1.1 Installation.................................................................................................................................... 21 
2 Wiper................................................................................................................................................ 24 
2.1 Assembly ..................................................................................................................................... 24 
3 Guide Shafts.................................................................................................................................... 25 
3.1 Installation.................................................................................................................................... 26 
4 Mounting Plates............................................................................................................................... 28 
4.1 Mounting the front mounting plate............................................................................................... 28 
4.2 Mounting the rear mounting plate................................................................................................ 29 
8Accessories ............................................................................................................................................ 30 
1 Motor Cables for DM01-23 .............................................................................................................. 30 
2 Motor Cables for DM01-37 .............................................................................................................. 31 
3 Motor Cables for DM01-48 .............................................................................................................. 32 
9Maintenance and Test Instructions ...................................................................................................... 33 
1 Inspection......................................................................................................................................... 33 
1.1 Linear Module.............................................................................................................................. 33 
1.2 MagSpring.................................................................................................................................... 33 
1.3 Pneumatic Holding Brake ............................................................................................................ 33 
1.4 Noise Signature for DM01-48 Linear Modules ............................................................................ 33 
2 Cleaning........................................................................................................................................... 33 
2.1 Guide Shafts................................................................................................................................ 33 
2.2 MagSpring.................................................................................................................................... 34 
3 Lubrication ....................................................................................................................................... 34 
3.1 Linear Ball Bearings..................................................................................................................... 34 
3.2 MagSpring.................................................................................................................................... 34 
3.3 Pneumatic Holding Brake ............................................................................................................ 34 
4 Cleaning agent / Lubricant............................................................................................................... 34 
Transport and Storage........................................................................................................................... 35 
Dimensions & Weights .......................................................................................................................... 35 
1 Linear Modules DM01-23x80........................................................................................................... 35 
1.1 Mounting Plates....................................................................................................................... 36 
1.2 Guide Block.............................................................................................................................. 37 
2 Linear Modules DM01-23x80_MSxx ............................................................................................... 38 
2.1 Mounting Plates....................................................................................................................... 39 
2.2 Guide Block.............................................................................................................................. 40 
3 Linear Modules DM01-37x120......................................................................................................... 41 
3.1 Mounting Plates....................................................................................................................... 42 
3.2 Guide Block.............................................................................................................................. 43 
4 Linear Modules DM01-37x120_MSxx ............................................................................................. 44 

Installation Guide Linear Modules ENG 
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4.1 Mounting Plates....................................................................................................................... 45 
4.2 Guide Block.............................................................................................................................. 46 
5 Linear Modules DM01-48x150_CS01 ............................................................................................. 47 
5.1 Mounting Plates....................................................................................................................... 48 
5.2 Guide Block.............................................................................................................................. 49 
6 Linear Modules DM01-48x150_CS01_BK01................................................................................... 50 
6.1 Mounting Plates....................................................................................................................... 51 
6.2 Guide Block.............................................................................................................................. 52 
7 Linear Modules DM01-48x150_CS01_MS08.................................................................................. 53 
7.1 Mounting Plates....................................................................................................................... 54 
7.2 Guide Block.............................................................................................................................. 55 
8 Linear Modules DM01-48x150_CS01_MS08_BK01....................................................................... 56 
8.1 Mounting Plates....................................................................................................................... 57 
8.2 Guide Block.............................................................................................................................. 58 
9 Linear Modules DM01-48x240_CS01 ............................................................................................. 59 
9.1 Mounting Plates....................................................................................................................... 60 
9.2 Guide Block.............................................................................................................................. 61 
10 Linear Modules DM01-48x240_CS01_BK01................................................................................... 62 
10.1 Mounting Plates....................................................................................................................... 63 
10.2 Guide Block.............................................................................................................................. 64 
11 Linear Modules DM01-48x240_CS01_MS08.................................................................................. 64 
11.1 Mounting Plates....................................................................................................................... 65 
11.2 Guide Block.............................................................................................................................. 66 
12 Linear Modules DM01-48x240_CS01_MS08_BK01....................................................................... 67 
12.1 Mounting Plates....................................................................................................................... 68 
12.2 Guide Block.............................................................................................................................. 69 
Declaration of Conformity and CE-marking ........................................................................................ 70 
 
 

Installation Guide Linear Modules ENG

NTI AG / LinMot DM01-23 / 37 / 48 Page 5 / 72

1 General Information

1.1 Introduction

This manual includes instructions for the assembly, installation, maintenance, transport, and storage of linear

guides. The document is intended for electricians, mechanics, service technicians, and warehouse staff.

Read this manual before using the product and observe the general safety instructions and those in the

relevant section at all times.

Keep these operating instructions in an accessible place and make them available to the personnel

assigned.

1.2 Explanation of Symbols

Triangular warning signs warn of danger.

Round command symbols tell what to do.

1.3 Qualified Personnel

All work such as installation, commissioning, operation and service of the product may only be carried out by

qualified personnel.

The personnel must have the necessary qualifications for the corresponding activity and be familiar with the

installation, commissioning, operation and service of the product. The manual and in particular the safety

instructions must be carefully read, understood and observed.

1.4 Liability

NTI AG (as manufacturer of LinMot and MagSpring products) excludes all liability for damages and

expenses caused by incorrect use of the products. This also applies to false applications, which are caused

by NTI AG's own data and notes, for example in the course of sales, support or application activities. It is the

responsibility of the user to check the data and information provided by NTI AG for correct applicability in

terms of safety. In addition, the entire responsibility for safety-related product functionality lies exclusively

with the user.Product warranties are void if products are used with stators, sliders, servo drives or cables not

manufactured by NTI AG unless such use was specifically approved by NTI AG.

NTI AG’s warranty is limited to repair or replacement as stated in our standard warranty policy as described

in our "terms and conditions" previously supplied to the purchaser of our equipment (please request copy of

same if not otherwise available). Further reference is made to our general terms and conditions.

1.5 Copyright

This work is protected by copyright.

Under the copyright laws, this publication may not be reproduced or transmitted in any form, electronic or

mechanical, including photocopying, recording, microfilm, storing in an information retrieval system, not even

for training purposes, or translating, in whole or in part, without the prior written consent of NTI AG.

LinMot® and MagSpring® are registered trademarks of NTI AG.

Installation Guide Linear Modules ENG

Page 6 / 72 DM01-23 / 37 / 48 NTI AG / LinMot

2 Safety Instructions

Contusions

Sliders contain neodynium magnets and have a strong attractive force.

Careless handling could cause fingers or skin to become pinched between two sliders.

This may lead to contusions, bruises, and bone fractures.

When handling sliders, wear thick protective gloves and keep a minimum distance between

sliders. Refer to the "Minimum distance from slider" section for minimum distance.

To reduce the risk of injury, never more than one slider should be held or transported by the

same person without packaging.

Pacemaker / Implanted Heart Defibrillator

Sliders could affect the functioning of pacemakers and implanted heart defibrillators. For the

duration of a strong approach to a magnetic field, these devices switch into test mode and

will not function properly.

•If you wear one of those devices keep the following minimum distances between the

pacemaker / defibrillator and slider:

- Min. 250 mm (10ʺ) for slider Ø 27 mm and 28 mm (PL01-27 / 28 / PL10-28)

- Min. 150 mm (6ʺ) for slider Ø 19 mm and 20 mm (PL01-19 / 20)

- Min. 100 mm (4ʺ) for slider Ø 12 mm (PL01-12)

•Inform others who wear these devices to comply with these minimum distances!

Caution - Risk of Electric Shock !

Before working, make sure that there are no high voltages.

Fast-moving Machine Parts

The sliders of LinMot linear motors are fast-moving machine parts. All necessary

precautions must be taken to prevent persons approaching the moving elements during

operation (provide covers, guards, etc.).

Automatic Restart

The motors can start automatically under certain cricumstances!

If necessary, a corresponding warning symbol must be provided and protection against

entering the hazardous area or a suitable safe electronic disconnection must be provided!

Risk of Injury due to a Defect or Fault

For areas where a defect or fault can result in substantial property damage or even serious

personal injury, additional external precautions must be taken or devices must be installed

to ensure safe operation even if a defect or fault occurs (eg. suitable safe electronic

disconnection, mechanical interlocks, barriers, etc.).

Magnetic Field

Magnets integrated in the sliders produce a strong magnetic field. They could damage TVs,

laptops, computer hard drives, credit and ATM cards, data storage media, mechanical

watches, hearing aids, and speakers.

•Keep magnets away from devices and objects that could be damaged by strong

magnetic fields.

•For the above mentioned objects, keep a minimum distance as described in the

"Pacemaker / implanted defibrillator" section.

•For non-anti-magnetic watches, keep the double minimum distance.

Installation Guide Linear Modules ENG

NTI AG / LinMot DM01-23 / 37 / 48 Page 7 / 72

Combustibility

When machining magnets, the drilling dust could easily ignite.

Machining the sliders and the magnets they contain is not permitted.

Burn Hazard

During operation the slider can become hotter than 100 °C, which can cause burns if

touched. All necessary precautions (e.g. covers, casing, etc.) must be taken to prevent

contact with persons in the vicinity of the slider during operation.

Grounding

All metal parts that are exposed to contact during any user operation or servicing and likely

to become energized shall be reliably connected to the means for grounding.

Mechanical Handling

Neodymium magnets are brittle and heat-sensitive.

Machining the sliders and the magnets they contain is not permitted.

•Colliding magnets could crack. Sharp splinters could be catapulted for several meters

and cause eye injury.

•By machining the sliders, heat would result which demagnetizes the magnets.

Slider

Linear motor sliders consist of a high-precision, thin-walled stainless steel tube in which the

neodymium magnets are housed. The LinMot sliders should be handled with care.

Avoid contact with other sliders or iron parts as this can damage the magnets and the slider

surface. Do not grip the sliders with pliers, as this can also damage the surface. Do not use

sliders which are already damaged on the surface (scratches, deformation, etc.). This can

cause further damage to the stator.

Effects on People

According to the current level of knowledge, magnetic fields of permanent magnets do not

have a measurable positive or negative effect on people. It is unlikely that permanent

magnets constitute a health risk, but it cannot be ruled out entirely.

•For your own safety, avoid constant contact with magnets.

•Store large magnets at least one meter away from your body.

Temperature Resistance

Keep slider away from unshielded flame or heat.

Temperature above 120°C will cause demagnetization.

Installation Guide Linear Modules ENG

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3 Installation Instructions

3.1 Operating Conditions

•The ambient temperature limit is enclosed: -10 °C...80 °C

•The maximum sensor temperature is enclosed: 120 °C

•Max. Set up altitude: The maximum installation altitude is 4'000 m above sea level.

From 1'000 m upwards, a derating of 1 °C per 100 m must be taken into account for air

cooling.

3.2 Installation Options

Always observe the safety instructions in chapter 2 during installation!

3.2.1 DM01-23x80

For easy mounting of the linear module, the guide block is provided with fits for cylindrical pins, through

holes and threaded holes. The exact positions are given in chapter 11.

The linear module can be mounted in 2 ways. Standing on the lower mounting surface using the tapped

holes and fits provided or lying on the side mounting surface using the through holes provided.

Mounted on

lower

mounting

surface

Mounted on

side mounting

surface

Additional threaded holes on the side face of the guide block are available to the user for attaching an

additional component or for implementing a portal.

The DM01-23x80 linear module with MagSpring® vertical load compensation can only be

mounted on the lower mounting surface.

Installation Guide Linear Modules ENG

NTI AG / LinMot DM01-23 / 37 / 48 Page 9 / 72

3.2.2 DM01-37x120

For easy mounting of the linear module, the guide block is provided with fits for cylindrical pins and threaded

holes. The exact positions are given in chapter 11.

The linear module is mounted upright on the lower mounting surface using the tapped holes and fits

provided.

Additional tapped holes on the side face of the guide block are available to the user for mounting an

additional component or for implementing a gantry.

Mounted on lower

mounting surface

3.2.3 DM01-48x150

For easy mounting of the linear module, the guide block is provided with fits for cylindrical pins and threaded

holes. The exact positions are given in chapter 11.

The linear module is mounted upright on the lower mounting surface using the tapped holes and fits

provided.

Additional tapped holes on the side face of the guide block are available to the user for mounting an

additional component or for implementing a gantry.

Mounted on

lower mounting

surface

3.2.4 DM01-48x240

For easy mounting of the linear module, the guide block is provided with fits for cylindrical pins and threaded

holes. The exact positions are given in chapter 11.

The linear module is mounted upright on the lower mounting surface using the tapped holes and fits

provided.

Additional tapped holes on the side face of the guide block are available to the user for mounting an

additional component or for implementing a gantry.

Mounted on

lower mounting

surface

Installation Guide Linear Modules ENG

Page 10 / 72 DM01-23 / 37 / 48 NTI AG / LinMot

3.2.5 Mounting the Load

The linear modules have a mounting plate at the front and rear for mounting the load. The slider of the linear

module is screwed to the front mounting plate. At the rear mounting plate, the slider is inserted without screw

connection. Both mounting plates are listed below as examples.

Front mounting plate Rear mounting plate

The front and rear mounting plates must not be interchanged!

As far as the application permits, the load must be attached to the front mounting plate, as the direct force is

applied by the motor.

The mounting plate is provided with several threaded holes and fits for dowel pins.

The hole pattern for fastening the load is identical between the front mounting plate and the rear mounting

plate. The complete dimensions of the mounting plates as well as the positions and specifications of the

threaded holes and fits can be found in chapter 11.

The center of gravity of the mounted load mass should be centred and the load should be placed as close as

possible to the mounting plate. This ensures even distribution of the mass and minimizes the maximum load

on the LM Guide.

3.3 Material Specifications

Component

Material

Case (For DM01-48)

Anodized Aluminum

Front Mounting Plate

Anodized Aluminum

Rear Mounting Plate

Anodized Aluminum

Guide Shafts

Hardened steel, hard chrome-plated

Brake Shaft

Hardened steel

Guide Block

Anodized Aluminum

Bearing

Linear Ball Bearing

Wiper

H-ECOPUR

MagSpring Flange

Anodized Aluminum

Holding Brake Flange

Anodized Aluminum

3.4 Vertical Load Balancing MagSpring®

In vertical mounting position, linear modules and other direct drives must permanently apply a constant force

to counteract the weight force. A magnetic spring, MagSpring®, installed parallel to the linear motor can be

used to passively compensate for the weight force. The drive is only used for the actual positioning operation

or for applying the dynamic forces and can be dimensioned accordingly smaller.

3.4.1 Installation Arrangement

The DM01 linear modules are optionally available with permanently installed MagSpring (MSxx option).

These include various strength classes from 10 N to 60 N constant force. In addition to the commonly used

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