Lincoln Electric K963-3 Manuel utilisateur



April, 2011

K963-3 HAND AMPTROL

 "!" #"!

!"%

Follow all safety guidelines in your power source operators manual and any additional guidelines covered in this

manual.

 ! "

The Hand Amptrol is a finger or thumb operated remote control, in a lightweight (14oz.) compact package that

attaches to a TIG welding torch handle. The Amptrol has a 28 ft cable with a 6-pin S-type connector (18-12P)

to connect to a power source or high frequency generating accessory. It is designed to fit any Lincoln TIG Torch.

!""

"%!""!

Refer to the following block diagrams for compatible power sources and required adapters.

POWER SOURCE

SQUARE WAVE TIG 175

SQUARE WAVE TIG 255

SQUARE WAVE TIG 355

TIG 250/250

TIG 300/300

R3R-300

R3R-400

R3R-500 & 500-I

R3R-600-I

V250S*

POWER WAVE 450

 ""

K963

POWER SOURCE

V300 PRO

V300 I

DC400 (codes with 14 pin

amphenol)

 ""

K963

-0/2,)01.61



-0/2,)01.618-&(&26)4

POWER SOURCE

DC250

DC400 (older codes with termi-

nal strip)

K963



")4/-0&.!64-2618-&(&26)4

* Disconnect ground lead at connector end of K963 when used with

V250S. See """ ""$

!#  in this manual for details.

This manual covers equipment which is no

longer in production by The Lincoln Electric Co.

Specications and availability of optional

features may have changed.

POWER SOURCE

IDEAL ARC AC/DC 250‡

R3R-300

R3R-400

R3R-500 & 500-I

R3R-600-I

DC250

DC400

DC600, 750, & 650 PRO

WELDANPOWER 150‡& 150 AC/DC‡

SA-250 PERKINS ‡

RANGER 81, 9, & 10/10LX

SAE-350‡SAE-400‡

CLASSIC I‡, II‡, III‡, & IIID‡

"#""!

K963

19)4!174')6175-0+&"1(7.)

"#

*See TIG odule Operator’s anual (I 528) for proper control cable.

1Ranger 8 requires a K892-1 Remote Receptacle Kit.

‡On these power sources the hand amptrol will provide only arc start capabilities and not

remote current control.

POWER SOURCE

DC250

K963



19)4!174')6175-0+&-+,4)3-6

"

 "

POWER SOURCE

IDEAL ARC AC/DC 250‡

R3R-300

R3R-400

R3R-500 & 500-I

R3R-600-I

WELDANPOWER 150‡& 150 AC/DC‡

SA-250‡

RANGER 81, 9, & 10

SAE-350‡, 400‡

350SA‡

450SAE‡

SA 400‡& 650‡

CLASSIC I‡, II‡, III‡, & IIID‡

CO ANDER 400

V300PRO

K963

19)4!174')6175-0+&4)3-615619)4!174')5

"

 "

POWER SOURCE

V300 PRO

V300 IK963

19)4!174')6175-0+&"!6&46)4



"!" "

19)4!174')6175-0+&-+,4)3-6

POWER SOURCE

DC400 (codes with 14 pin amphenol)

K963

 "

 "

1Ranger 8 requires a K892-1 Remote Receptacle Kit.

‡On these power sources the hand amptrol will provide only arc start capabilities and not

remote current control.

* A minor modification is needed when K963 Hand Amptrol is used

with the V250-S. The braided ground strap must be disconnected

from connector body on end of cable that attaches to the machine.

Remove cable clamp screw securing grounding strap, remove strap,

and reinstall screw. Run grounding strap along side of cable so that

it does not contact connector body, and secure in place with electri-

cal tape.This modification is necessary in order to avoid coupling

electrical noise from the case of the machine onto the control leads,

which would otherwise result in poor starting and unstable welding

performance.

"" " "  " "

" 

Place the hand Amptrol along the TIG welding torch

cable, as shown in figure 1. Slide the hand Amptrol

along the torch handle, so the control knob can be

extended conveniently by the thumb.

""" ""

$ !# 

With power source off, connect 6-pin S-type

(Amphenol) connector to the Remote Receptacle if

available, or use required adapter. Secure with the

threaded collar*. The Amptrol is designed for use with

a 25-ft TIG torch. It is recommended that any excess

length be tucked under the power source.

-+74)66&',-0+6,)/2641.616,)"14',&0(.)

 #"" 

&-.74)612412)4.:+4170(6,)&/2641./&:'&75)

6,)70-661*&-.

------------------------------------------------------------------------

If a K915-1 adapter is needed (when using a high freq

kit) or the equipment has a plastic amphenol, a ground

lead must be fastened from the cable clamp screw on

the hand Amptrol to the mounting screw on the amphe-

nol as shown in figure 2.

#"

 "

Extend the knob forward to start the welding sequence.

Extending the knob increases the current. Extend the

knob fully to obtain the maximum set current. Retract

the knob to reduce the current. For equipment with out-

put contactor controls, fully retracting the knob stops

the weld and stops the welding sequence. Refer to the

power source and/or TIG accessories manual for spe-

cific operations instructions.

" SINCE THE FULL OUTPUT OF THE CUR-

RENT SETTING IS AVAILABLE WHEN THE

A PTROL IS FULLY EXTENDED, CARE

UST BE TAKEN NOT TO SET A CURRENT

WHICH WILL EXCEED THE CURRENT CAR-

RYING CAPACITY OF THE TUNGSTEN.

WHEN IN DOUBT, USE A LOWER CURRENT

SETTING FIRST, THEN INCREASE.

TO AVOID BEING STARTLED BY A HIGH FREQUEN-

CY SHOCK, KEEP THE TIG TORCH AND CABLES IN

GOOD CONDITION.

POWER SOURCE

6-PIN

PLUG

ELECTRODE LEAD

WORK SENSE LEAD

}

{

BYPASS

CAPACITOR

KIT

{

HI-FREQ KIT

INPUT POWER

5-PIN

PLUG

K915-1

AMPTROL

ADAPTER

GROUND

LEAD

6-SOCKET

RECEPTACLE

K963 HAND

AMPTROL

*SEE INSTRUCTIONS INCLUDED WITH HI-FREQ

KIT FOR CONNECTION INFORMATION.

K799 HI-FREQ KIT

-+74)4170()&(056&..&6-109-6,&(&26)4

$  

$ 

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

M20516

RED

BLACK

ORANGE

WHITE

GREEN 12 PIN

CONNECTOR

CDE

KLM

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