Kulzer Cara Print 4.0 Manuel utilisateur

cara Print 4.0

Instructions for Use

cara makes life so easy

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Printed: 2017-07, 63450 Hanau (Germany)

cara Print 4.0 Instructions for Use

W18519_REF_66069095_11_BA_GB_caraPrint4.0_V02

For reference, write the following information from the Product Information Label located

on the back of your new printer here:

Model: Serial #

3Contents

W18519_REF_66069095_11_BA_GB_caraPrint4.0_V02

Table of Contents

1cara Print 4.0 General Information 6

.................................................................................................................................. 61.1 Declaration of CE Conformity

2Instructions for Safe Use 7

.................................................................................................................................. 72.1 Explanation of symbols

.................................................................................................................................. 72.2 Transport Damage

.................................................................................................................................. 82.3 Operator's Obligations

.................................................................................................................................. 82.4 Operations and Maintenance Log Book

.................................................................................................................................. 82.5 Safety information

3Intended Use and Proper Operation 10

.................................................................................................................................. 103.1 Intended Use

.................................................................................................................................. 103.2 Proper Operation

4Scope of Delivery/Accessory Kit Components 11

.................................................................................................................................. 114.1 Scope of Delivery

.................................................................................................................................. 124.2 Accessory kit components, Model #ACC-OEM-HK10

5Identification and Interface 13

.................................................................................................................................. 135.1 Product Identification

.................................................................................................................................. 135.2 Interface Elements

6Transport and Installation 14

.................................................................................................................................. 146.1 Transport

.................................................................................................................................. 156.2 Unpacking

.................................................................................................................................. 166.3 Hardware Setup

.................................................................................................................................. 186.4 Software Setup

7 Operation 18

.................................................................................................................................. 187.1 Turning the Printer “ON”

.................................................................................................................................. 187.2 Waking the Printer from Stand-By Mode

.................................................................................................................................. 197.3 Turning Printer “OFF”

.................................................................................................................................. 197.4 Preparing the Printer for permanent Shutdown

.................................................................................................................................. 197.5 “Function Button” Functions and Corresponding LED Ring Illumination Codes

.................................................................................................................................. 207.6 Setup Troubleshooting

.................................................................................................................................. 217.7 Interface Misuse

.................................................................................................................................. 217.8 Configurations of Operations

.............................................................................................................................. 21Stand-Alone Configuration7.8.1

.............................................................................................................................. 22Networked Configuration7.8.2

8Safety Features 22

cara Print 4.0 Instructions for Use

W18519_REF_66069095_11_BA_GB_caraPrint4.0_V02

.................................................................................................................................. 228.1 Safety Features

.................................................................................................................................. 228.2 Operational Safety Features

9cara Print 4.0 On-Board Application Print Manual 23

.................................................................................................................................. 239.1 Introduction

.................................................................................................................................. 239.2 Icon Definition

.................................................................................................................................. 239.3 Language Selection – Initial

.................................................................................................................................. 249.4 Primary Menu

.................................................................................................................................. 249.5 Connecting to a Network

.............................................................................................................................. 24Wi-Fi/Ethernet Selection9.5.1

.............................................................................................................................. 24Advanced Ethernet Network Connection9.5.2

.............................................................................................................................. 25Advanced Wi-Fi Network Connection9.5.3

.................................................................................................................................. 269.6 Adding a Print Object Via USB Device

.................................................................................................................................. 269.7 Build Chamber Components

.................................................................................................................................. 279.8 Inserting and Positioning Print Vat

.................................................................................................................................. 279.9 Inserting and Securing Print Table

.................................................................................................................................. 289.10 Printing an Object

.............................................................................................................................. 28Print Library9.10.1

.............................................................................................................................. 29Material and Quality9.10.2

.............................................................................................................................. 29Prepare for Printing9.10.3

.............................................................................................................................. 29Printing9.10.4

.................................................................................................................................. 309.11 Removing the Print Table and Printed Object from the Printer

.................................................................................................................................. 319.12 Removing the Printed Object from the Print Table

.................................................................................................................................. 319.13 Changing Printer Name

.................................................................................................................................. 319.14 Changing Printer Language

.................................................................................................................................. 329.15 Password Protecting the Printer

.................................................................................................................................. 329.16 Factory Reset

10 cara Print CAM Desktop Application – Print Manager 32

.................................................................................................................................. 3210.1 Introduction

.................................................................................................................................. 3210.2 Initial Printer Set-Up

.............................................................................................................................. 33Automatic Connection10.2.1

.............................................................................................................................. 33Manual Connection10.2.2

.................................................................................................................................. 3310.3 Opening an Existing Print File

.................................................................................................................................. 3410.4 Transferring a Print File to a Printer

.............................................................................................................................. 34Transfer Via USB Device10.4.1

.............................................................................................................................. 34Transfer Via Network Connection10.4.2

.................................................................................................................................. 3410.5 Firmware Updates for cara Print 4.0

.............................................................................................................................. 35Firmware Update Via USB Device10.5.1

.............................................................................................................................. 35Firmware Update Via Network Connection10.5.2

11 cara Print CAM Desktop Application – Print Editor 36

5Contents

W18519_REF_66069095_11_BA_GB_caraPrint4.0_V02

.................................................................................................................................. 3611.1 Loading a File into the Print Editor

.............................................................................................................................. 36Adding an .STL file11.1.1

.............................................................................................................................. 36Loading an Existing Print File into the Print Editor11.1.2

.................................................................................................................................. 3711.2 Positioning and Scaling Models for Print Optimization

.................................................................................................................................. 3711.3 Add Supports

.................................................................................................................................. 3911.4 Slicing the Model

12 Maintenance and Care 39

.................................................................................................................................. 3912.1 Cleaning

.............................................................................................................................. 39Cleaning the Printer12.1.1

.............................................................................................................................. 40General Vat Cleaning12.1.2

.............................................................................................................................. 41Print Table Cleaning12.1.3

.................................................................................................................................. 4112.2 Maintenance

.............................................................................................................................. 41Air Filters12.2.1

.............................................................................................................................. 41Vat Replacement12.2.2

.................................................................................................................................. 4112.3 Wearing Parts

13 Work Flow for Printing 42

14 Technical Data 43

.................................................................................................................................. 4314.1 cara Print 4.0 technical specifications

.................................................................................................................................. 4314.2 Operating conditions

.................................................................................................................................. 4414.3 Recommended System Requirements

.................................................................................................................................. 4414.4 Product Label – Information on Manufacturer and Electrical Specification

15 Trouble Shooting Guide 45

16 Error Codes 49

17 Tips and Tricks 50

18 Service 50

19 Document History 50

6cara Print 4.0 Instructions for Use

W18519_REF_66069095_11_BA_GB_caraPrint4.0_V02

1cara Print 4.0 General Information

cara Print 4.0 is a dental laboratory device supplied by Kulzer GmbH.

These working instructions apply to:

Product

Number

Product

Name

Description

Date of

issue

66069095

cara Print 4.0

3D-DLP Printer for Photo Polymerization of

Liquid Materials for Dental Appliances

2017-07

cara Print 4.0 is an easily operated, high-precision, 3D printer to be used by trained

professionals in dental manufacturing environments.

cara Print 4.0 has an integrated controller installed inside the printer casing.

The software required for all the operations is pre-installed and ready for use.

The provided AC/DC power supply has been tested and is considered part of the

equipment.

1.1 Declaration of CE Conformity

cara Print 4.0 is a dental laboratory device; designed, manufactured and certified

according to the following directives, regulations and standards:

Machine Directive: 2006/42/EU

Directive for electromagnetic compatibility: 2014/30/EU

Harmonized standards:

Regulation for general medical device safety: EN 60601-1

Regulation for electromagnetic compatibility: EN 60601-1-2

Regulation for usability of medical electrical devices: EN 60601-1-6

Application of ergonomics of medical devices: EN 62366

We, Kulzer GmbH, herewith declare that above mentioned device fulfills the basic safety

requirements of mentioned standards, regulations and directives. In any case of non-

authorized modification, abnormal use or misuse of this device or document Kulzer is not

liable for any injury, risk or malfunction that may occur.

cara Print 4.0 General Information

W18519_REF_66069095_11_BA_GB_caraPrint4.0_V02

2Instructions for Safe Use

2.1 Explanation of symbols

Symbol

Accompanying

word(s)

Explanation

CAUTION

This symbol indicates safety-relevant paragraphs and

sections in these working instructions

NOTE

This symbol indicates information within the working

instructions that optimizes the use of the unit

WARNING

This symbol warns of the dangers of electric voltage.

Failure to comply with safety guidelines and

procedures can result in electrical shock that may

lead to injury or death

DISCONNECT FROM

MAINS

This symbol indicates danger of electric shock when

unit enclosure is opened. Unplug the unit before

opening it

WEAR EYE

PROTECTION

This symbol indicates that eye protection is needed.

Failure to comply with safety guidelines and

procedures can result in injury to eyes

READ/REFER TO

INSTRUCTIONS FOR

USE

This symbol directs the operator or service agent to

read the Instructions For Use (IFU) for the Medical

Equipment to find important information

DC POWER

This symbol indicates the Medical Equipment utilizes

DC Power

DC JACK

POLARIZED

This symbol indicates that the DC power input jack for

the Medical Equipment is polarized. In particular, the

DC power input jack’s outer conductor is the

“negative” conductor and the inner conductor is

“positive” conductor

2.2 Transport Damage

Upon receipt of the equipment, check the unit for transport damage. If damage is found

to either the equipment or its shipping container, accept the unit with caution. Report

the potential damages to the forwarder and Kulzer within 24 hours after receiving the

unit.

CAUTION

Do not work with a damaged unit under any circumstances.

8cara Print 4.0 Instructions for Use

W18519_REF_66069095_11_BA_GB_caraPrint4.0_V02

2.3 Operator's Obligations

In addition to complying with the statutory regulations specified by the manufacturer,

the operator must ensure the statutory obligations are observed and implemented at

the work place, i.e. the operator must train personnel and comply with industrial safety

legislation and any other regulations or laws in force.

For working at and with the machine, the operator must draw up written instructions in

an understandable form and give these to the employees in their own language. These

instructions must be based on the cara Print 4.0 Instructions for Use and shall be written

considering the work to be performed.

2.4 Operations and Maintenance Log Book

Kulzer GmbH recommends the operator keeps a log book for the cara Print 4.0. All tests

on the equipment, necessary or suggested compliance testing, and essential works (e.g.

repair work, modifications) should be documented in this book.

2.5 Safety information

Safety concerning the protection of persons, the environment and the material to be

processed mainly depends on the behavior of the persons operating the unit.

WARNING

No modifications of this equipment is allowed.

CAUTION

Prior to operation, read the cara Print 4.0 Instructions for Use carefully. Adhere to the

information provided to avoid errors, equipment damage, and injury to the operator.

In addition to the information in these work instructions, relevant national laws and

guidelines must be observed for setting up and operating this unit (technical connection

requirements of the electrical supply companies, etc.).

CAUTION

The connecting power supply cable and plug must be checked for damage prior to

operation. If any damage exists, the unit must not be connected to the mains.

A damaged mains power supply may only be replaced by a mains power supply of the

same type.

Failure to comply increases risk of electrical shock and serious harm of operator,

patient or third parties.

Instructions for Safe Use

W18519_REF_66069095_11_BA_GB_caraPrint4.0_V02

WARNING

To avoid risk of electric shock, this equipment must only be connected to a supply

mains with protective earth.

WARNING DISCONNECT FROM MAINS

Maintenance and repair of the electrical equipment of the unit must only be performed

by Kulzer in the “safe” condition (voltage cleared and unit unplugged from mains).

Service agents must observe the safety instructions when performing service to the

electrical equipment.

CAUTION

Proper function and safety of the unit are only guaranteed if the required tests,

maintenance and repair work have been performed by Kulzer.

NOTE

This equipment has been tested and found to comply with the limits for a Class B digital

device, pursuant to Part 15 of the FCC rules. These limits are designed to provide

reasonable protection against harmful interference in a residential installation. This

equipment generates, uses and can radiate radio frequency energy and, if not installed

and used in accordance with the Instructions for Use, may cause harmful interference to

radio communications. However, there is no guarantee that the interference will not

occur in an individual installation.

If this equipment does cause harmful interference to radio or television reception,

which can be determined by turning the equipment off and on, the user is encouraged

to try to correct the interference by one or more of the following measures:

·Reorient or relocate the receiving antenna.

·Increase the separation between the equipment and receiver.

·Connect the equipment into an outlet on a circuit different from that of the receiver.

·Consult the dealer or an experienced radio/TV technician for help.

If this equipment is receiving interference that affects the cara Print 4.0, the user is

encouraged to try to correct the interference by one or more of the following

measures:

·Reorient or relocate the printer or emitting equipment.

·Increase the separation between the printer and emitting equipment.

10 cara Print 4.0 Instructions for Use

W18519_REF_66069095_11_BA_GB_caraPrint4.0_V02

·Connect the printer into an outlet on a circuit different from that of the emitting

equipment.

·Isolate the printer and emitting equipment from each other, setting up in separate

rooms if possible.

3Intended Use and Proper Operation

3.1 Intended Use

The cara Print 4.0 printer utilizes light to print 3-d objects in a photoinitiated liquid

transformed into dental appliances that are then used for medical applications such as:

Splints, Night Guards, Surgical Drilling Guides, Impression Trays, Temporary Crowns and

Bridges, Models and Partial Dentures (for model casting). Printing is done by trained

professionals in dental manufacturing environments (eg. dental laboratories, dentists).

The unit is not suitable nor intended for printing any other type of object, nor is it

intended for any other use or purpose.

NOTE

Any printed 3D dental object must be post cured with an appropriate post-curing device.

For Kulzer liquids we strictly recommend to use Hilite® power 3D device.

It is mandatory to observe and follow material application instructions for post curing

process completely, e.g. post-curing times, positioning, max. temperature, light intensity

& spectrum.

Instruction for use of post curing devices must be observed in parallel. Kulzer will not

become liable for incomplete or wrong production process accompany 3D printing.

3.2 Proper Operation

CAUTION

The unit is suitable to be set up and operated either in dental labs or a dental practice.

The unit has been designed for continuous operation.

·Only clean dental material specifically designed for the cara Print 4.0 shall be used.

·Remove the printed item and cured resin from the printer when printing is completed.

·Do not attempt to remove printed item from Print Table while Print Table remains

installed in the printer.

·Read and follow safety instructions of every liquid material in use. Wear personal

protective items if requested and strictly follow instructions for handling, storage and

disposal of material.

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