KTM 3213459en Manuel

SETUP INSTRUCTIONS 2016

390 Duke

Art. no. 3213459en

INTRODUCTION 1

*3213459en*

3213459en

07/2016

INTRODUCTION

The work described in these setup instructions must be performed before the vehicle is delivered to the customer.

Read the setup instructions in their entirety before beginning work.

These setup instructions were written to correspond to the latest state of this series. We reserve the right to make changes in the interest

of technical advancement without at the same time updating this manual.

We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here. It

is assumed that the work will be performed by a fully trained mechanic.

All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications,

prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to

local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options, devi-

ations from illustrations and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not

belong to the regular scope of supply.

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.

ISO 9001(12 100 6061)

According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to

the maximum possible quality of the products.

Issued by: TÜV Management Service

KTM Sportmotorcycle GmbH

5230 Mattighofen, Austria

This document is valid for the following models:

390 Duke EU (F4303P1, F4303P2, F4303P3, F4303P4)

390 Duke AU (F4360P1, F4360P2)

390 Duke JP (F4386P1, F4386P2)

390 Duke US (F4375P1, F4375P2)

390 Duke AR (F4342P1, F4342P2)

390 Duke ASIA (F4388P1, F4388P2)

390 Duke 2017 BR (F4340P1, F4340P2)

390 Duke 2017 CO (F4341P3, F4341P4)

390 Duke TH (F4383P1, F4383P2)

1 MEANS OF REPRESENTATION 2

1.1 Symbols used

The meaning of specific symbols is described below.

Indicates an expected reaction (e.g. of a work step or a function).

Indicates an unexpected reaction (e.g. of a work step or a function).

Indicates a page reference (more information is provided on the specified page).

Indicates information with more details or tips.

Indicates the result of a testing step.

Denotes a voltage measurement.

Denotes a current measurement.

Denotes a resistance measurement.

1.2 Formats used

The typographical formats used in this document are explained below.

Proprietary name Identifies a proprietary name.

Name®Identifies a protected name.

Brand™ Identifies a trademark.

Underlined terms Refer to technical details of the vehicle or indicate technical terms, which are explained

in the glossary.

2 SETUP 3

2.1 Unpacking and setting up the vehicle

S00786-10

–Remove the straps and box.

S00787-10

–Remove the adhesive tape in the upper area of the motorcycle.

S00788-10

–Roll down the film at the sides.

Info

To avoid damaging the motorcycle during unpacking, leave the other films

on the vehicle until you have finished work on the vehicle.

–Remove the separate enclosure and unpack it. Check the separate enclosure for

completeness.

–Check the vehicle for transport damage.

B00912-01

–Position the handlebar.

The lettering on the handlebar is situated in the middle of the handlebar

clamp.

–Position the handlebar clamps. Mount and tighten the screws evenly.

Guideline

Screw, handlebar clamp M8 21 Nm

(15.5 lbf ft)

Loctite®243™

B00913-01

–Mount and tighten the rear mirror on both sides.

–Position all controls in their exact positions on the handlebar. Tighten all screws.

700217-01

–Mount the reflector.

–Remove the protective plastic.

–Carefully loosen and remove the tensioning belt over the swingarm.

Info

An assistant prevents the motorcycle from falling over.

–Carefully loosen and remove the tensioning belts around the lower triple clamp.

The vehicle is released at the front.

2 SETUP 4

–Take the vehicle off the pallet.

Warning

Risk of injury Battery acid and battery gases cause serious chemical burns.

–Keep batteries out of the reach of children.

–Wear suitable protective clothing and goggles.

–Avoid contact with battery acid and battery gases.

–Keep sparks and open flames away from the battery. Only charge in

well-ventilated rooms.

–In the event of skin contact, rinse with large amounts of water. If battery

acid gets in the eyes, rinse with water for at least 15 minutes and con-

tact a physician.

–Fill the battery.

Info

Read the notes in the battery package.

–Recharge the battery. ( p. 6)

–Install the battery. ( p. 7)

–Refuel. ( p. 9)

–Prepare the vehicle according to the specifications in the KTM Dealer.net for han-

dover to the customer.

–Set kilometers or miles. ( p. 10)

–Set the clock. ( p. 9)

3 WORK 5

3.1 Removing the passenger seat

101881-10

–Insert the ignition key in seat lock and turn it clockwise.

–Raise the rear of the seat, push it towards the rear, and remove it upwards.

–Remove the ignition key from the seat lock.

3.2 Mounting the passenger seat

101890-10

–Attach hooks on the passenger seat to brackets on the subframe, and lower

it at the rear while pushing forward.

–Press down the passenger seat until it clicks into place.

Warning

Danger of accidents The passenger seat can come loose from the anchoring

if it is not mounted correctly.

–After mounting the passenger seat, check that it is locked correctly by

pulling up.

–Finally, check that the passenger seat is correctly mounted.

3.3 Removing the seat

Preparatory work

–Remove the passenger seat. ( p. 5)

101891-10

Main work

–Remove screws .

–Raise the rear of the seat, pull it towards the rear, and remove it upwards.

3.4 Mounting the seat

101892-10

Main work

–Attach seat recesses at screws and lower at the rear.

–Mount and tighten screws .

Guideline

Screw, seat M6 9 Nm (6.6 lbf ft)

3 WORK 6

Finishing work

–Mount the passenger seat. ( p. 5)

3.5 Removing the battery

Warning

Risk of injury Battery acid and battery gases cause serious chemical burns.

–Keep batteries out of the reach of children.

–Wear suitable protective clothing and goggles.

–Avoid contact with battery acid and battery gases.

–Keep sparks and open flames away from the battery. Only charge in well-ventilated rooms.

–In the event of skin contact, rinse with large amounts of water. If battery acid gets in the eyes, rinse with water for at least

15 minutes and contact a physician.

Preparatory work

–Remove the passenger seat. ( p. 5)

–Remove the seat. ( p. 5)

101903-10

Main work

–Pull back the negative terminal cover .

–Disconnect negative cable from the battery.

101904-10

–Pull back the positive terminal cover .

–Disconnect positive cable from the battery.

–Detach rubber band .

–Pull the battery up and out of the battery holder.

Info

Never operate the motorcycle with a discharged battery or without a battery.

In both cases, electrical components and safety devices can be damaged.

The vehicle is therefore no longer roadworthy.

3.6 Recharging the battery

Warning

Risk of injury Battery acid and battery gases cause serious chemical burns.

–Keep batteries out of the reach of children.

–Wear suitable protective clothing and goggles.

–Avoid contact with battery acid and battery gases.

–Keep sparks and open flames away from the battery. Only charge in well-ventilated rooms.

–In the event of skin contact, rinse with large amounts of water. If battery acid gets in the eyes, rinse with water for at least

15 minutes and contact a physician.

Warning

Environmental hazard Batteries contain environmentally-hazardous materials.

–Do not dispose of batteries as household waste.

–Dispose of batteries at a collection point for used batteries.

Warning

Environmental hazard Hazardous substances cause environmental damage.

–Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regu-

lations.

3 WORK 7

Info

Even when there is no load on the battery, it discharges steadily.

The charging level and the method of charging are very important for the service life of the battery.

Rapid recharging with a high charging current shortens the service life of the battery.

If the charging current, charging voltage, and charging time are exceeded, the battery will be destroyed.

If the battery is depleted from starting the vehicle repeatedly, the battery must be charged immediately.

If the battery is left in a discharged state for an extended period, it will become over-discharged and sulfated, destroying the

battery.

The battery is maintenance-free, i.e., the acid level does not have to be checked.

Preparatory work

–Remove the passenger seat. ( p. 5)

–Remove the seat. ( p. 5)

–Disconnect the negative cable of the battery.

311910-10

Main work

–Connect the battery charger to the battery. Set the battery charger.

Alternative 1

Battery charger XCharge-professional EU (00029095050)

Alternative 2

Battery charger XCharge-professional US (00029095051)

Alternative 3

Battery charger XCharge-professional GB (00029095052)

Alternative 4

Battery charger XCharge-professional CH (00029095053)

Info

Follow the instructions of the charger and the manual.

–Disconnect the battery charger after charging the battery.

Guideline

The charging current, charging voltage, and charging time must not be exceeded.

Charge the battery regularly when the

motorcycle is not in use

3 months

Finishing work

–Mount the seat. ( p. 5)

–Mount the passenger seat. ( p. 5)

–Set the clock. ( p. 9)

3.7 Installing the battery

101904-11

Main work

–Position the battery in the battery holder.

Guideline

The terminals of the battery must face upwards.

Battery (ETZ‑9‑BS)

–Reconnect rubber band .

–Position the positive cable and mount and tighten the screw.

–Position positive terminal cover .

101903-11

–Position the negative cable and mount and tighten the screw.

–Position the negative terminal cover .

3 WORK 8

Finishing work

–Mount the seat. ( p. 5)

–Mount the passenger seat. ( p. 5)

–Set the clock. ( p. 9)

3.8 Opening the filler cap

Danger

Fire hazard Fuel is highly flammable.

The fuel in the fuel tank expands when warm and can escape if overfilled.

–Do not refuel the vehicle in the vicinity of open flames or lit cigarettes.

–Switch off the engine for refueling.

–Make sure that no fuel is spilled; particularly not on hot parts of the vehicle.

–If any fuel is spilled, wipe it off immediately.

–Observe the specifications for refueling.

Warning

Danger of poisoning Fuel is poisonous and a health hazard.

–Avoid skin, eye and clothing contact with fuel.

–Immediately consult a doctor if you swallow fuel.

–Do not inhale fuel vapors.

–In case of skin contact, rinse the affected area with plenty of water.

–Rinse the eyes thoroughly with water, and consult a doctor in case of fuel contact with the eyes.

–Change your clothing in case of fuel spills on them.

–Keep fuels correctly in a suitable canister, and out of the reach of children.

Warning

Environmental hazard Improper handling of fuel is a danger to the environment.

–Do not allow fuel to enter the groundwater, the soil, or the sewage system.

M00962-10

–Lift the cover of the filler cap and insert the ignition key in the lock.

Note

Danger of damage Ignition key breakage.

–To take pressure off of the ignition key, push down on the filler cap. Damaged

ignition keys must be replaced.

–Turn the ignition key 90° clockwise.

–Open the filler cap.

–Remove the ignition key.

3.9 Closing the filler cap

M00963-01

Warning

Fire hazard Fuel is highly flammable, poisonous and harmful to your

health.

–After closing the filler cap, ensure that it is locked properly. Change

clothing that has been contaminated with fuel. Immediately clean con-

taminated areas on the skin with soap and water.

–Close the filler cap.

–Push down the filler cap until the lock engages.

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels KTM Moto

KTM

KTM 250 EXC TPI 2021 Manuel utilisateur

KTM

KTM 250 SX F PRADO 2020 Manuel

KTM

KTM 450 SMR Manuel utilisateur

KTM

KTM 250 SX-F EU Manuel

KTM

KTM 2015 125 SX EU Manuel

KTM

KTM 350 XCF-W 2022 Manuel utilisateur

KTM

KTM 2010 690 SMC EU Manuel

KTM

KTM 1190 Adventure R US Manuel utilisateur

KTM

KTM 2004 660 SMC Manuel utilisateur

KTM

KTM 690 SMC R EU 2013 Manuel

KTM

KTM 2011 690 SMC EU Mode d'emploi

KTM

KTM 790 DUKE 2021 Manuel utilisateur

KTM

KTM 125 EXC EU 2014 Manuel

KTM

KTM 125 Duke 2017 Manuel utilisateur

KTM

KTM 450 EXC-F 2021 Manuel

KTM

KTM 790 DUKE 2018 Manuel utilisateur

KTM

KTM 500 EXC AUS Manuel utilisateur

KTM

KTM 390 Duke EU Manuel utilisateur

KTM

KTM 450 SMR Manuel utilisateur

KTM

KTM 690 Enduro R Manuel utilisateur

KTM

KTM 250 EXC-F 2013 Manuel utilisateur

KTM

KTM Freeride 350 EU Manuel

KTM

KTM Chassis 690 SMC Manuel utilisateur

KTM

KTM 450 SX-F 2017 Manuel utilisateur

Manuels Moto populaires d'autres marques

OHVALE

OHVALE GP-0 Manuel de la liste des pièces

Yamaha

Yamaha Star XV19CTSZ 2009 Manuel utilisateur

HYOSUNG

HYOSUNG ST7 Manuel utilisateur

Husqvarna

Husqvarna FC 250 2016 Manuel utilisateur

Ducati

Ducati SCRAMBLER 800 Manuel d'instructions

MOTO GUZZI

MOTO GUZZI QUOTA 1100 ES Manuel utilisateur

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 Manuel utilisateur

Yamaha

Yamaha 2006 YZF-R1V Manuel utilisateur

Fantic

Fantic Enduro 125 Manuel utilisateur

Ducati

Ducati Supersport 750 desmodue Manuel utilisateur

MV Agusta

MV Agusta 2008 F4 312RR 1078 Manuel d'instructions

Yamaha

Yamaha XVS650A Manuel utilisateur

Yamaha

Yamaha YZF-R6T(C) Manuel

Ducati

Ducati 748 monoposto strada Manuel utilisateur

ATK

ATK 1988 250 Manuel utilisateur

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Manuel utilisateur

Triumph

Triumph Thunderbird Manuel utilisateur

Yamaha

Yamaha 2006 FJR1300A Manuel utilisateur