Kessel Pumpfix-F 28100 S Manuel utilisateur

INSTALLATION AND USER’S MANUAL

KESSEL-Pumpfix

-F Backwater Valve with Sewage Pump

For wastewater with or without sewage

Backwater valve with integrated sewage pump

For sewage and greywater

Control unit with SDS (Self Diagnosis System)

Automatic closure during backwater

Manual closure lever

Simple access for maintenance

Rotatable, tiltable and vertically adjustable cover

(1.5 ton load class)

Also available for exposed / suspended pipe

Article # 28100 S/X, 28125 S/X, 28150 S/X

Product Advantages

Company / Telephone No.

Installation

of this unit should be carried out by a licensed professional

servicer.

Service

Änderungsstand: 07/2008 HG

Sachnummer: 205-106

Subject to technical amendments

Pumpfix

for exposed pipe

installation

Pumpfix

for concrete

slab installation

Table of Contents

1. Safety Instructions

.......................................................................................................... page 4

2. General

2.1 Areas of application .......................................................................... page 5

2.2 Contents of delivery.......................................................................... page 5

2.3 When to install the

Pumpfix

.......................................................... page 5

3. Installation

3.1 Installation in a concrete slab / floor.................................................. page 5

3.2 Deep installation in a concrete slab / floor ....................................... page 6

3.3 Installation subject to groundwater ................................................... page 6

3.4 Installation in exposed / suspended pipe.......................................... page 6

3.5 Installation example.......................................................................... page 7

4. Electrical Connections

4.1 Wall mounting of the control unit....................................................... page 8

4.2 Cable connections ............................................................................ page 8

4.3 Installing the optical probe................................................................ page 8

4.4 Audible signalling device with extension cable (optional) ................. page 9

4.5 Potential free contact........................................................................ page 9

4.6 Shortening the cables....................................................................... page 9

4.7 Cable extensions .............................................................................. page 10

4.8 Electrical connection plan................................................................. page 10

5. Initializing the System

.......................................................................................................... page 11

6. Operation

6.1 Principle functions............................................................................. page 12

6.2 Custom pump settings...................................................................... page 13

6.3 Alarms / Pump Test........................................................................... page 15

Table of Contents

7. Problem Notification

7.1 Notification during power use............................................................ page 16

7.2 Notification of power failure............................................................... page 17

8. Additional Functions

8.1 Self Diagnosis System (SDS)........................................................... page 18

8.2 Battery life and replacement............................................................. page 18

8.3 Battery function................................................................................. page 18

8.4 Signalling device with auxiliary connection (optional)....................... page 18

9. Technical Data

.......................................................................................................... page 19

10. Inspection and Maintenance

10.1 Inspection ......................................................................................... page 20

10.2 Maintenance..................................................................................... page 20

10.3 Checking the pump........................................................................... page 20

10.4 Checking the control unit .................................................................. page 21

10.5 Malfunctions...................................................................................... page 21

11. Replacement Parts

.......................................................................................................... page 22

12. Warranty

.......................................................................................................... page 23

1. Safety Instructions

Dear customer,

Before placing the KESSEL Pumpfix®Fin

service, please carefully read and follow

this Installation and User’s Manual. The

formation provided in this manual is

valuable and will help provide years of safe

and reliable service of the

Pumpfix®F

backwater valve.

Uponreceipt of the

Pumpfix

pleasecheck

to make sure that it has been delivered

undamaged. In the case that the

Pumpfix

has been damaged during delivery, please

follow the warranty instructions in Chapter

12.

Important

Always unplug the

Pumpfix

before

inspection or maintenance!

Use caution during installation, inspection,

maintenance, use and repair of this product.

The

Pumpfix

is not to be installed in an

area which is or could be subject to explosion.

The

Pumpfix

uses electricity and moving

mechanical parts. Not following the

Installation and Userʼs Manual could result

in bodily injury or a fatal accident.

If at any time the electrical cables or any

otherpartofthe

Pumpfix

isdamaged,the

backwater valve should in no way be placed

into operation.

Do not inspect or maintain the

Pumpfix

during times of backwater or during times of

risk of backwater (heavy rain / flooding).

The internal backwater flap and the manual

closure lever must always have full range of

motion.

KESSEL recommends that a maintenance

contract be signed with a licensed

professional servicer.

2. General

2.1 Areas of application

The

Pumpfix

is designed to be installed

in a downward sloped, vented, continous

run drainage pipe. In this application the

Pumpfix

will provide through drainage

duringnormal conditions, protectionagainst

backwater during times of backwater and

thedrainage of connectedplumbingfixtures

even during times of backwater. When a

fixture plumbed into the

Pumpfix

drained during times of backwater, the

Pumpfix

will intake the wastewater,

macerate any solids with its cutting pump

and pump out the waste against the

pressure of the backwater.

Important:

A requirement for trouble free operation is

thatthe

Pumpfix

isinstalled in apipewith

proper slope and ventilation.

2.2 Contents of delivery

The

Pumpfix

package includes the valve

itself (with pump and backwater flap) and a

control unit. Included with the splash proof

control unit (230V - 50 Hz) is the optical

probe and Installation and Userʼs Manual.

2.3 When to install the Pumpfix®F

If the

Pumpfix

is being installed during

theconstruction phase ofabuildingonly the

body of the valve with cover and pump

should be installed (the optical probe and

control unit should not be connnected)

(Chapter 3). During this time make sure to

store the electrical components in a clean

anddry place. Whentheheavyconstruction

phase of the building is complete the optical

probe should be installed in the cover of the

valve, the control unit mounted on a nearby

wall and all necessary electrical

connections made. This will help prevent

damage to the mechanical and electrical

equipment of the

Pumpfix

during the

construction phase.

3. Installation

Please take caution that:

The drainage pipe to which the

Pumpfix

is connected is laid at the slope required by

the local governing code and that the inlet

pipe to the

Pumpfix

is properly vented. It

is recommended that all plumbing fixtures

above the backwater level be connected

downstream of the

Pumpfix

since these

fixtures do not need to be protected against

backwater. Only fixturesbelowthe backwater

level should be plumbed through the

Pumpfix

3.1 Installation in a concrete slab / floor

Article # 28100 S or X, 28125 S or X and

28150 S or X)

3. Installation

The body of the

Pumpfix

should be

installed level as shown in Illustration 1. The

electrical cables connecting the

Pumpfix

to the control unit should be run through a

DN 50pipe asshownin Illustrations 2and5.

Grease and install the included rubber gas-

ket between the

Pumpfix

body and the

access chamber as shown in Illustration 3.

AsseeninIllustration 4,the accesschamber

of the

Pumpfix

body is completely adju-

stable. This access chamber can be raised

or lowered to meet floor heights, tilted late-

rally to meet grades in the floor and rotated

to match floor patterns.

3.2 Deep installation in a concrete

slab / floor

For deep installation depths use the

extensionsection (Product Number83070).

If installing an extension section make sure

to grease the rubber gasket. If more than

oneextension section isneeded,makesure

notto install the

Pumpfix

sodeep that ac-

cess to the valve for inspection and mainte-

nance is hindered.

3.3 Installation subject to groundwater

There are certain circumstances where the

upward force of groundwater can penetrate

through slab installed fixtures and cause

moisture problems. The KESSEL

Pumpfix

provides protection against the upward

force of groundwater by including the water

barrier (

Product Number 83019 (Rubber

barrier) and

Number 83018 (Flange)).This

rubber barrier

is simply placed between the

bodyof the

Pumpfix

andthe flange which

is then bolted tight with the included bolts

as shown in Illustration 6.

3.4 Installation in an exposed /

suspended pipe

The

Pumpfix

backwater valve, designed

to be installed in an exposed / suspended

pipe, comes equipped with a see-thru,

easily removable protective cover.

Themotor cable andtheopticalprobe cable

should be run through their two respective

holes in the body of the valve.

Illus. 1

Illus. 3

Illus. 5

Illus. 2

Illus. 4

3. Installation

ATTENTION:

Make sure that no cables or other

objects impair the movement of the

manual closure lever or interfere with the

operation, inspection or maintenance of

the valve.

Illus. 6

Flange

Illus. 7



  



3.5 Installation Example



Pumpfix



Flange



Pump



Manual closure lever



Control unit



Cover (Load capacity

- 1.5 tons)



Water barrier (rubber)

Cellar drain, washing

machines, sinks,

bathtubs, toilets

Inlet Outlet

rubber barrier

4. Electrical connections

4.1 Wall mounting of the control unit

As always, make sure the control unit is

disconnected from the power supply before

opening the cover.

Unscrew the four screws located in each

corner of the front of the control unit and

open the cover. In each corner of the inside

of the control unit will be four holes for

mounting the control unit to the wall.

Includedwith the controlunitare4 mounting

screws, 4 plastic wall plugs and a drilling

template which is printed on the packaging

box of the control unit.

4.2 Cable connections

An electrical connection plan is located on

the inside of the control unit cover.

On the bottom of the control unit (as seen in

Illustration 9), remove the hand bolt (third

fromleft) and piercethecableinlet seal (this

is for the pump cable) and also the fourth

from the left cable seal (this is for the opti-

cal probe cable).

Insert the cables for the pump and the opti-

cal probe through their newly pierced inlets

and into the control unit. Secure the cables

to the control unit box by tightening the pla-

stic hand bolts (as seen in Illustration 10).

Now connect the wires of the pump and the

opticalprobe to theirrespectiveterminalsas

shown in Illustration 14. To connect the

wires, firmly insert a small screwdriver into

the upper opening of each jack and push up

as shown in Illustration 11. This opens the

terminal. Insert the lead of the corresponding

wire into the lower opening of the jack and

release the screwdriver. The wire is now

connected. To connect the pump, there are

four wires to be connected to a set of jacks

insidethe control unit.The greenandyellow

striped wire and the three black wires label-

led ʻ1ʼ, ʻ2ʼ and ʻ3ʼ should be connected to

their respective jacks on the jack set with 4

connection ports labelled ʻPUMPEʼ (the

green and yellow striped wire to be connec-

ted to the green jack). To connect the opti-

cal probe, there are three colored wires la-

belled ʻ1ʼ (blue), ʻ2ʼ (white) and ʻ3ʼ (grey)

which should be connected to their respec-

tive

jacks on the jack set with 3 connection

ports(blue,white,grey)labelled ʻSONDE1ʼ.

4.3 Installing the optical probe

To install theopticalprobe into the

Pumpfix

simply remove the small purple plug from

the cover of the

Pumpfix

by unscrewing

the two screws. Now insert the probe and

Illus. 9 Illus. 10

4. Electrical connections

tightenwiththe same two screws as seen in

Illus. 12. (the optical probe is designed so

that it can only be installed the proper way).

4.4 Audible signalling device with

extension cable

An optional audible external signalling devi-

(ProductNumber 20162) canbeconnec-

ted if it is required to transmit the audible

warningsignal to otherareasofthe building.

control system.

4.5 Potential free contact

An optional Potential free contact (

Article #

80072) can be installed to allow the

Pump-

fix

to be connected to a warning beacon,

audible alarm or a buildingʼs central control

system. The additional circuit board is plug-

ged into the mother board inside the control

unit and fastened with the 4 provided scr-

ews (as seen in Illustration 13).

4.6 Shortening the cables

The cables from the control unit to the

Pumpfix

can be shortened if necessary.

However, please insure that there is always

enough cable so that the

Pumpfix

motor

and cover can be removed for inspection

and maintenance.

Illus. 12

Illus. 11

1. 2.

Illus. 13

4.7 Cable extensions

Themotor cable andtheopticalprobe cable

for the

Pumpfix

are delivered with a

length of 5 meters. If requested the unit can

be supplied with 15 meter cables instead of

the standard 5 meter cable length. If requi-

red, the cables may be extended there is no

needto increase the cross-sectionalareaof

the 3 wires - they can remain at the original

0.75square millimeter.In order toprevenin-

terferences,the probe andthemotorshould

be extended with separator cables. Maxi-

mum length of either the motor or the opti-

cal probe cable should be 30 meters.

Note:

VDE 0100, VDE 01107 and IEC guideli-

nes must be followed in Germany and

areas under IEC jurisdiction. In other

areas it is important to follow regulations

issued by local power companies.

The

Pumpfix

andcontrol unit mustnotbe

installed in areas where there is or could be

a risk of explosion.

4.7 Electrical connection plan

4. Electrical connections

Illus. 14

Ce manuel convient aux modèles suivants

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