Kane 255 Manuel utilisateur

KANE255

Combustion Analyser

Stock No: 19463 July 2014

Page 2

CONTENTS

Page No:

KANE255 OVERVIEW 4

ANALYSER LAYOUT & FEATURES 5-6

1. BATTERIES 7

2. BEFORE USING THE ANALYSER EVERY TIME 8

3. FRESH AIR PURGE 8

4. STATUS DISPLAY 8

5. SAFETY WARNING 9

6. USING THE FOUR FUNCTION BUTTONS: 9-11

7. USING / / BUTTONS 11

8. USING THE ROTARY DIAL (STARTING FROM

MENU): 12-13

9. MEASURING FLUE GASES 14-18

10. EXAMPLE PRINTOUTS IN AMBIENT AIR 19-20

11. WHEN YOU FINISH USING THE METER 21

12. ANALYSER PROBLEM SOLVING 22

13. ANALYSER ANNUAL SERVICE & RE-CERTIFY 23-28

13.1 Returning your analyser to Kane 24

13.2 Service Returns ..................................................... 25

14. ANALYSER SPECIFICATION ..................................... 27-28

Page 3

15. ELECTROMAGNETIC COMPATIBILITY 29

16. END OF LIFE DISPOSAL 29

APPENDIX 1 – MAIN PARAMETERS: 30-31

APPENDIX 2 – SYMBOLS USED ON THE DISPLAY 32

PRODUCT REGISTRATION 33-34

Page 4

KANE255 OVERVIEW

The KANE255 Combustion Analyser measures carbon dioxide (CO2),

carbon monoxide (CO) and Flue temperature.

It calculates oxygen (O2), CO/CO2, ratio, losses, combustion efficiency

(Nett, Gross or Condensing) and excess air.

In addition the KANE255 Combustion Analyser’s CO sensor checks CO

levels in ambient air - useful when a CO Alarm is triggered.

The CO reading can be referenced to the oxygen reading in ppm or

mg/m3.

The analyser has a protective rubber cover with integral magnet for

“hands-free” operation and is supplied with a flue probe with integral

temperature sensor.

The large display shows 2 readings at a time and all data can be printed

via an optional infrared printer. The printed data can be 'live' data, 'frozen

data' or stored data. 20 sets of tests can be stored. Two lines of 16

characters can be added to the header of printouts.

The KANE255 combustion analyser is controlled using 4 buttons and a

rotary dial.

The four buttons (from left to right) the power button, switch on and off

the backlight and “freeze” or hold data, switch on and off the pump,

SEND button, to print live readings, if the SEND button is held for 2

seconds the data is stored in the memory, a log number will be briefly

displayed. The buttons with UP, DOWN and ENTER arrows also change

settings such as date, time, fuel source and AUX page settings.

The rotary dial changes the displayed data and selects access to the

menu to make changes to the date, time, etc.

Page 5

ANALYSER LAYOUT & FEATURES

Page 6

Page 7

1. BATTERIES

Battery Type

The analyser has been designed for use with disposable alkaline

batteries or rechargeable Nickel Metal Hydride (NiMH) batteries. No other

battery types are recommended.

WARNING

The battery charger unit must only be used when NIMH batteries are

fitted. Do not mix NiMH battery cells of different capacities or from

different manufacturers. All four battery cells must be Identical.

Replacing Batteries

Turn over the analyser, remove its protective rubber cover followed by

the battery cover and fit 4 “AA” batteries in the battery compartment.

Take great care to ensure that they are fitted with the correct battery

polarity. Replace the battery cover and the protective rubber cover.

Switch the analyser on and check that the analyser’s date and time are

correct. To reset the date and time, see using the MENU section.

Charging NiMH batteries

Ensure that you use the correct charger. Part number 19278

To fully charge NiMH batteries:

Switch the KANE255 on. The charger should be connected and switched

on. When charging the red Battery charging indicator will illuminate.

Switch the KANE255 off. The display will show BATTERY and a battery

symbol.

The first charge should be for 12 hours continuously. NiMH are suitable

for top up charging at any time even for short periods.

Battery Disposal

Always dispose of depleted batteries using approved disposal methods

that protect the environment.

Page 8

2. BEFORE USING THE ANALYSER EVERY TIME:

Check the water trap is empty and the particle filter is not dirty:

To empty water trap, unscrew the red screw plug and re-tighten once it is

empty.

To change the filter, remove protective rubber cover, pull out the water

trap unit from the analyser, remove the water trap’s particle filter from its’

spigot and replace. Reconnect the water trap and protective rubber

cover.

Connect the flue probe hose to the analyser’s flue gas inlet and connect

the flue probe’s temperature connector to the T1 socket – check the

plug’s orientation is correct otherwise incorrect temperature

measurements will occur.

After switch on, check fuel source, date and time are correct and battery

power is sufficient.

3. FRESH AIR PURGE

Position the flue probe in fresh air, then press ON/OFF. The analyser’s

pump starts and the analyser auto calibrates for approximately 75

seconds.

Using the rotary dial select CO2 & CO. In fresh air both COppm and

CO2% reading should be zero.

4. STATUS DISPLAY

Select the “Status” position on the dial to view Battery Status and

Calibration Due Date.

Page 9

5. SAFETY WARNING

This analyser extracts combustion gases that may be toxic in relatively

low concentrations. These gases are exhausted from the back of the

instrument. This meter must only be used in well-ventilated locations

by trained and competent persons after due consideration of all the

potential hazards.

Sensor manufacturers recommend users of portable gas detectors

containing electrochemical conduct a “bump” check before relying on the

unit to verify an atmosphere is free from hazard.

A “bump” test is a means of verifying that an instrument is working within

acceptable limits by briefly exposing to a known gas mixture formulated

to change the output of all the sensors present. (This is different from a

calibration where the instrument is also exposed to a known gas mixture

but is allowed to settle to a steady figure and the reading adjusted to the

stated gas concentration of the test gas).

6. USING THE FOUR FUNCTION BUTTONS:

Switching ON the Analyser:

Press the ON/OFF button to switch the analyser ON. This must be done

in fresh air, to ensure the analyser auto calibrates its sensors correctly.

When switched on the analyser bleeps and displays the battery %, date,

time, fuel and model number. The second line of the display counts down

from 75 until the sensors are ready to use. If the analyser will not auto

calibrate! Its sensors need to be replaced or recalibrated by Kane

authorised repair centre.

If the flue probe is connected to the analyser during the countdown the

measure temperature will be used as the inlet temperature (Ti).

If the flue probe is NOT connected during the count down then the

analysers internal ambient temperature will be used as the inlet

temperature (Ti).

Page 10

Switching off the Analyser:

Press the ON/OFF button to switch the analyser OFF. The display counts

down from 29 with the pump on to clear the sensors with fresh air – if the

flue probe is still connected, make sure the analyser and probe are in

fresh air.

Press the SEND/PRINT button to abort the off count down and return to

making measurements.

Note: The analyser will not switch off unless the CO reading is below

40ppm.

Backlight & Data Freeze:

Press the backlight button for 1 second to freeze the current data on the

screen. Press the backlight button for a 1 second to disable the freeze

function.

Press the backlight button for 2 seconds to switch on the analysers

display backlight. Press the backlight button for 2 seconds to disable the

backlight.

NOTE: Use of the backlight significantly increases the current drain

on the batteries.

Switching the PUMP on / off

The analyser operates normally with the pump on.

Press the PUMP button to witch the pump off and on

When the pump is switched off “–PO-“ replaces the readings on the top

line of the display. The analyser also displays “PUMP OFF” on the top

line approximately every 40 seconds

NOTE: The pump will not switch off if the CO reading is above 40ppm.

This helps to protect the CO sensor from damage.

The pump automatically switches itself off when the rotary dial is set to

Menu, Status and Temp if the CO value is less than 40ppm.

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