Johnson Controls T600HPN-4 Manuel utilisateur

T600HPx-4 and T600HPx-4+PIR Series Heat Pump Thermostat Controllers

Installation Instructions 1

Applications

The T600HPN-4 and T600HPN-4+PIR

non-programmable and T600HPP-4 and

T600HPP-4+PIR programmable thermostat controllers

are specifically designed for control of heat pump

commercial heating and cooling equipment.

North American Emissions Compliance

United States

Canada

Installation

Location Considerations

Locate the T600HPx-4 or T600HPx-4+PIR Series

Thermostat Controller:

• on a partitioning wall, approximately 5 ft (1.5 m)

above the floor in a location of average

temperature

• away from direct sunlight, radiant heat, outside

walls, outside doors, air discharge grills, or

stairwells; or from behind doors

• away from steam or water pipes, warm air stacks,

unconditioned areas (not heated or cooled), or

sources of electrical interference

For integrated Passive Infrared (PIR) models, be sure

that the thermostat controller is located centrally, where

occupant movement is abundant.

Note: Allow for vertical air circulation to the thermostat

controller.

To install the thermostat controller:

1. Use a Phillips-head screwdriver to remove the

security screw if it is installed on the bottom of the

thermostat controller cover.

Note: Normally, the security screw comes packaged

separately in a plastic bag with the thermostat

controller. Skip this step if the screw is not installed on

the bottom of the cover.

2. Pull the bottom edge of the thermostat controller

cover and open the thermostat controller as

illustrated in Figure 1.

IMPORTANT: The T600HPx-4 and

T600HPx-4+PIR Series Thermostat Controllers are

intended to provide an input to equipment under

normal operating conditions. Where failure or

malfunction of the thermostat controller could lead to

personal injury or property damage to the controlled

equipment or other property, additional precautions

must be designed into the control system.

Incorporate and maintain other devices, such as

supervisory or alarm systems or safety or limit

controls, intended to warn of or protect against

failure or malfunction of the thermostat controller.

This equipment has been tested and found to

comply with the limits for a Class A digital device

pursuant to Part 15 of the FCC Rules. These limits

are designed to provide reasonable protection

against harmful interference when this equipment is

operated in a commercial environment. This

equipment generates, uses, and can radiate radio

frequency energy and, if not installed and used in

accordance with the instruction manual, may cause

harmful interference to radio communications.

Operation of this equipment in a residential area is

likely to cause harmful interference, in which case

the user will be required to correct the interference

at his/her own expense.

This Class (A) digital apparatus meets all the

requirements of the Canadian Interference-Causing

Equipment Regulations.

Cet appareil numérique de la Classe (A) respecte

toutes les exigences du Règlement sur le matériel

brouilleur du Canada.

T600HPx-4 and T600HPx-4+PIR Series Heat Pump

Thermostat Controllers

Installation Instructions

T600HPN-4, T600HPP-4,

T600HPN-4+PIR, T600HPP-4+PIR

Part No. 24-9890-927, Rev. —

Issued September 17, 2009

T600HPx-4 and T600HPx-4+PIR Series Heat Pump Thermostat Controllers Installation Instructions2

Note: PIR models have a wiring connection between

the cover and the Printed Circuit Board (PCB). This

connection allows for proper wiring of the occupancy

sensor. Carefully remove the wiring connection from

the PCB by pulling up on the connector block. Do not

attempt to remove the connector block by pulling on the

wires.

3. Carefully pull the locking tabs on the right side of

the thermostat controller mounting base and

unlock the PCB. Open the PCB to the left as

illustrated in Figure 2.

4. Pull approximately 6 in. (152 mm) of wire from the

wall and insert the wire through the hole in the

thermostat controller mounting base.

5. Align the thermostat controller mounting base on

the wall and use the base as a template to mark

the two mounting hole locations.

Note: Be sure to position the thermostat controller

mounting base so that the arrow on the base points

upward to indicate the top of the thermostat controller.

6. Drill a 3/16 in. (5 mm) hole at each of the two

marked locations and tap nylon anchors (included

with the thermostat controller) flush to the wall

surface.

Note: Other means of anchoring the device may be

desired, depending on the wall medium.

7. Position the thermostat controller mounting base

on the wall and use the two mounting screws

(included with the thermostat controller) to secure

the base to the wall surface as illustrated in

Figure 3.

Note: Be careful not to overtighten the mounting

screws.

8. Swing the PCB back to the right and carefully snap

it into the locking tabs on the thermostat controller

mounting base.

9. Remove the screw terminal blocks that are

attached to a disposable adhesive. Figure 4

illustrates the locations of the screw terminal

blocks on the thermostat controller.

Figure 1: Removing the

Thermostat Controller Cover

(T600HPx-4+PIR Model Shown)

FIG:cvr_rmvl

Figure 2: Opening the

Thermostat Controller PCB

FIG:prntd_crct_brd

PCB

Locking

Tabs

Figure 3: Securing the Thermostat Controller

Mounting Base to the Wall

FIG:mntng_bs

Figure 4: Removing the Screw Terminal Blocks

FIG:trmnl_blcks

T600HPx-4 and T600HPx-4+PIR Series Heat Pump Thermostat Controllers Installation Instructions 3

Wiring

When an existing thermostat controller is replaced,

remove and label the wires to identify the terminal

functions. When a T600HPx-4 or T600HPx-4+PIR

Series Thermostat Controller is replaced, simply

remove the old screw terminal blocks and reinsert them

ontothePCBofthereplacementthermostatcontroller.

To wire the thermostat controller:

1. Strip the ends of each wire a 1/4 in. (6 mm) and

connect them to the appropriate screw terminals as

indicated in Figure 5.

2. Carefully push any excess wire back into the wall.

Note: Seal the hole in the wall with fireproof material

to prevent drafts from affecting the ambient

temperature readings.

3. Reinsert the screw terminal blocks onto the PCB.

Note: If multiple wires are inserted into the terminals,

be sure to properly twist the wires together prior to

inserting them into the terminal connectors.

4. For PIR models, carefully reattach the PIR

connector to the PCB.

5. Reattach the thermostat controller cover to the

mounting base (top side first).

6. Use a Phillips-head screwdriver to install the

security screw on the bottom of the thermostat

controller cover if desired. The security screw

comes packaged separately in a plastic bag with

the thermostat controller.

CAUTION: Risk of Electric Shock.

Disconnect power supply before making

electrical connections to avoid electric

shock.

CAUTION: Risk of Property Damage.

Do not apply power to the system before

checking all wiring connections. Short

circuited or improperly connected wires

may result in permanent damage to the

equipment.

IMPORTANT: Make all wiring connections in

accordance with local, national, and regional

regulations. Do not exceed the electrical ratings of

the T600HPx-4 or T600HPx-4+PIR Series

Thermostat Controller.

Figure 5: Terminal Blocks

Five-Pole

Left Top Connector

GRCC

1345

Three-Pole

Right Top

Connector

DI1 DI2

Scom

Seven-Pole Bottom Connector

OS MS

AUX

10 11 12 14 15 1613

FIG:T600HPx_trmblk

Y2 Y1

O/B

Table 1: Terminal Identification (See Figure 5.)

Terminal

Number Terminal

Label Function

1Y21

1. This terminal provides the voltage from RC through a

relay contact.

Energizes Second-Stage

Compressor on a Call for

Heating or Cooling

2Y11Energizes First-Stage

Compressor on a Call for

Heating or Cooling

3G1Energizes Fan in Accordance

with Selected Fan Mode

4 RC 24 VAC from Equipment

Transformer

5 C 24 VAC (Common) from

Equipment Transformer

6 RH 24 VAC for Auxiliary Heating

7W12

2. This terminal provides the voltage from RH through a

relay contact.

Energizes on a Call for Auxiliary

Heating

8 O/B Reversing Valve; Energizes a

Valve on a Call for Heating or

Cooling

10 AUX1Auxiliary Output

11 DI1 Configurable Digital Input 1

12 DI2 Configurable Digital Input 2

13 RS Remote Room Temperature

Sensor

14 Scom Sensor Common

15 OS Outside Air Temperature Sensor

16 MS Not Used

T600HPx-4 and T600HPx-4+PIR Series Heat Pump Thermostat Controllers Installation Instructions4

Figure 6: Wiring the T600HPx-4 or T600HPx-4+PIR Series Thermostat Controller

AUX

D1 D2

Scom

Note: If the same power source is used

for the thermostat controller and the heating

loads, install a jumper across RC and RH.

Remote

Room

Temperature

Sensor

Outside

Air

Temperature

Sensor

24 VAC

Thermostat Controller

Power

Aux

Heat

Y2 Y1 GRCC RH W1 O/B

Aux

Fan

Comp 2

Comp 1 Rev

Valve

FIG:T600HPx-3_wrng

Independent Contact

- Lighting

- On/Off Actuation

- Exhaust Fan

Figure 7: Wiring the T600HPx-4 or T600HPx-4+PIR Series Thermostat Controller for VDC Applications

Separate 24 VAC

Transformer

Y2 Y1 GRCC RH W1

O/B

To Auxiliary

Heat Circuit

O/B

RC GY1

Heat Pump Circuit Card

R4-1 R1-1

R2-1 R3-1

R3 R1

Note: Use 24 VAC interface relays

(provided by the user).

FIG:T600HPx-3_VDC

T600HPx-4 and T600HPx-4+PIR Series Heat Pump Thermostat Controllers Installation Instructions 5

Setup and Adjustments

Thermostat Controller Operation Overview

Thermostat Controller User Interface Keys

The T600HPx-4 and T600HPx-4+PIR Series

Thermostat Controller user interface consists of five

keys on the front cover (as illustrated in Figure 8). The

function of each key is as follows:

•UsetheYES key to:

- confirm menu selections and to advance to the

next menu item.

- stop the Status Display Menu from scrolling

and to manually scroll to the next parameteron

the menu.

Note: When the thermostat controller is left

unattended for 45 seconds, the thermostat controller

display resumes scrolling.

•UsetheNO key to decline a parameter change and

to advance to the next menu item.

•UsetheMENU key to:

- access the Main User Menu or exit the menu

- access the Installer Configuration Menu or to

exit the menu (See Configuring the T600HPx-4

or T600HPx-4+PIR Series Thermostat

Controller on page 7.)

•UsetheUP/DOWN arrow keys to change the

configuration parameters and to activate a setpoint

adjustment.

Backlit LCD

The T600HPx-4 and T600HPx-4+PIR Series

Thermostat Controllers include a 2-line, 8-character

backlit display. Low-level backlighting is present during

normal operation, and it brightens when any user

interface key is pressed. The backlight returns to low

level when the thermostat controller is left unattended

for 45 seconds.

LEDs

Three LEDs are included to indicate the fan status, call

for heat, or call for cooling:

• The fan LED is on when the fan is on.

• The heat LED is on when heating is on.

• The cool LED is on when cooling is on.

Integrated PIR Sensor –

T600HPx-4+PIR Series Thermostat Controllers

The integrated PIR sensor allows for automatic

switching between fully adjustable Occupied and

Unoccupied temperature setpoints without user

interaction. This feature generates incremental energy

savings during scheduled occupied periods while the

space is unoccupied.

Figure 8: Front Cover of Thermostat Controller (T600HPx-4+PIR Model Shown)

70.0ºF

Room Temp

Backlit, plain text

Liquid Crystal Display (LCD)

is easy to read in any condition.

Five keys on the thermostat controller

make operation easy and intuitive.

Light-Emitting Diodes (LEDs)

indicate system activity.

FIG:frnt_vw

PIR motion detector

saves energy using

standby setpoints.

T600HPx-4 and T600HPx-4+PIR Series Heat Pump Thermostat Controllers Installation Instructions6

Programming Overview

Three menus are used to view, program, and configure

the T600HPx-4 and T600HPx-4+PIR Series

Thermostat Controllers: the Status Display Menu, the

Main User Menu, and the Installer Configuration Menu.

Status Display Menu

The Status Display Menu is displayed during normal

thermostat controller operation, and continuously

scrolls through the following parameters:

• Room Temperature

• Day and Time (T600HPP-4 and T600HPP-4+PIR

Models)

• System Mode

• Schedule Status

(Occupied/Unoccupied/Override [PIR Models])

• Outside Temperature – An outside air temperature

sensor must be installed and connected.

• Applicable Alarms – The backlight lights up as an

alarm condition is displayed.

Note: Press the YES key to temporarily stop this

menu from scrolling.

Note: An option is available within the Installer

Configuration Menu to lock out the scrolling display and

show only the Room Temperature parameter.

Main User Menu

Use the Main User Menu to access and change the

basic operating parameters of the thermostat controller.

Access the menu by pressing the MENU key during

normal thermostat controller operation.

Installer Configuration Menu

Use the Installer Configuration Menu to set up the

thermostat controller for application-specific operation.

To access the menu, press and hold the MENU key for

approximately 8 seconds.

Occupancy Sensor Operation –

T600HPx-4+PIR Series Thermostat Controllers

A T600HPx-4+PIR Series Thermostat Controller (or a

T600HPx-4 Series Thermostat Controller equipped

with a PIR accessory cover) provides advanced

occupancy logic.

Note: The PIR strategy is an occupied strategy. If the

thermostat controller is programmed to be Unoccupied,

the PIR function does not have an affect on the

occupancy strategy.

The thermostat controller automatically switches the

occupancy level between Occupied and Unoccupiedas

required, when local movement is sensed. In the

Occupied mode, if no movement is detected beyond

the Unocc TM parameter setting, the mode changes to

Unoccupied. Once movement is detected, the mode

changes back to Occupied.

Occupancy sensing is enabled only if a PIR cover is

installed. The PIR cover, when installed, is auto

detected.

PIR Diagnostic LEDs

The diagnostic LEDs inside the PIR lens brighten when

movement is detected within the first 30 minutes after

powerup. The LEDs do not light up or brighten after the

initial 30-minute period.

Setpoints

The installer must be certain that the difference

between the Occupied and Unoccupied setpoints can

be recovered within a timely fashion to ensure

occupancy comfort. In addition, the difference between

the two setpoints must be large enough to warrant

maximum energy savings.

These setpoints and Unoccupied timers are adjustable

to allow for customization, as dictated by the individual

space requirements. See Figure 9 for an example of

increasing room temperature setpoints.

Figure 9: Increasing Room Temperature Setpoints

Occ Heat

= 72°F Occ Cool

= 75°F

Unocc Heat

= 65°F

Room Temperature

FIG:rm_tmp

T600HPx-4 and T600HPx-4+PIR Series Heat Pump Thermostat Controllers Installation Instructions 7

Configuring the T600HPx-4 or T600HPx-4+PIR

Series Thermostat Controller

The T600HPx-4 and T600HPx-4+PIR Series

Thermostat Controllers come from the factory with

default settings for all configurable parameters. The

default settings are shown in Table 2. To reconfigure

the parameters via the thermostat controller, follow the

steps in this section.

1. To access the Installer Configuration Menu,

press and hold the MENU key for approximately

8 seconds.

Note: If the Password parameter is configured,

Password 0 appears on the thermostat controller

display indicating that the configured password is

required to proceed. Use the UP/DOWN arrow keys to

indicate the configured password, then press the

YES key to proceed through the Installer Configuration

Menu parameters.

2. Once the Installer Configuration Menu begins,

press the NO key to scroll through the parameters

listed in Table 2.

3. When the desired parameter is displayed, use the

YES key to choose the desired selection option.

4. Press the YES key and then the NO key to

continue scrolling through the parameters.

To exit the Installer Configuration Menu at any time,

press the MENU key, then at the exit prompt, press the

YES key. To pass over a parameter without changing it,

press the NO key.

When the thermostat controller is in the Installer

Configuration Menu and left unattended for

approximately 8 seconds, the thermostat controller

reverts to the Status Display Menu.

Configuring Inputs DI1 and DI2

When DI1 and DI2 are configured for an alarm

condition, an alarm condition is displayed locally when

the input is closed. An alarm message is included on

the scrolling Status Display Menu and when the

message is displayed, the backlight momentarily

lights up.

Each input can be configured to the Selection Options

included in Table 2.

Table 2: Installer Configuration Menu (Part 1 of 7)

Parameter

Appearing

on Display

Description and Default Selection Options

Pswrd Sets the protective access

password to prevent unauthorized

access to the Installer Configuration

Menu.

Default: 0

Note: The default setting does not

lock out access to the Installer

Configuration Menu.

Range: 0to 1,000

DI11Configuration of Digital Input 1.

Default: None (None): No function is associated with an input.

(Service): A Service alarm is displayed on the thermostat controller

when the input is energized. Tie this input into the air conditioning

unit control card, which provides an alarm if a malfunction occurs.

(Filter): A Filter alarm is displayed. This alarm can be connected to

a differential pressure switch that monitors a filter.

(RemOVR): Temporary occupancy request via a remote input. This

override function is controlled by a manual remote occupancy

override. When enabled, this condition disables the override

capability of the thermostat controller.

(RemNSB): Remote Night Setback (NSB) via a time clock input, an

occupancy sensor, or from a voltage-free contact.

Contact open = Occupied; contact closed = Unoccupied.

(Fan lock): A backlit flashing Fan lock alarm is displayed on the

thermostat controller when the input is not energized. This alarm is

used in conjunction with a local airflow sensor connected to the

input. The thermostat controller heating or cooling action is locked

out if no airflow is detected 10 seconds after the fan (Terminal G) is

energized. Contact open = no airflow; contact closed = airflow

present.

T600HPx-4 and T600HPx-4+PIR Series Heat Pump Thermostat Controllers Installation Instructions8

DI21Configuration of Digital Input 2.

Default: None (None): No function is associated with an input.

(Service): A Service alarm is displayed on the thermostat controller

when the input is energized. Tie this input into the air conditioning

unit control card, which provides an alarm if a malfunction occurs.

(Filter): A Filter alarm is displayed. This alarm can be connected to

a differential pressure switch that monitors a filter.

(RemOVR): Temporary occupancy request via a remote input. This

override function is controlled by a manual remote occupancy

override. When enabled, this condition disables the override

capability of the thermostat controller.

(RemNSB): Remote Night Setback (NSB) via a time clock input, an

occupancy sensor, or from a voltage-free contact.

Contact open = Occupied; contact closed = Unoccupied.

(Fan lock): A backlit flashing Fan lock alarm is displayed on the

thermostat controller when the input is not energized. This alarm is

used in conjunction with a local airflow sensor connected to the

input. The thermostat controller heating or cooling action is locked

out if no airflow is detected 10 seconds after the fan (Terminal G) is

energized. Contact open = no airflow; contact closed = airflow

present.

MenuScro Gives the option of having the

display continuously scroll the

parameters.

Default: on

(off): The scroll is inactive.

(on): The scroll is active.

Lockout Selectable Lockout Levels for

limiting end-user keypad interaction.

Default: 0

Function Lockout Level

(0) (1) (2)

Occupancy

Override Access Access No Access

Permanent

Temperature

Setpoints

Access No Access No Access

Temporary

Temperature

Setpoints

Access Access No Access

System Mode

Setting Access No Access No Access

Fan Mode Setting Access No Access No Access

Schedules

Setting2Access No Access No Access

Clock Setting2Access Access Access

Permanent Hold2Access No Access No Access

Pwr del3Sets the delay time period at

thermostat controller powerup, or

each time power is removed and

reapplied, before any operation

(fan, heating, or cooling) is

authorized. Also can be used to

sequence the startup of multiple

units in one location.

Default: 10.0 sec

Range: 10.0 to 120.0 sec

Table 2: Installer Configuration Menu (Part 2 of 7)

Parameter

Appearing

on Display

Description and Default Selection Options

T600HPx-4 and T600HPx-4+PIR Series Heat Pump Thermostat Controllers Installation Instructions 9

Frost pr Provides a minimum heating

setpoint of 42.0°F/5.5°C to prevent

freezing in the zone controlled by

the thermostat controller.

Default: off

(on): Enabled

(off): Disabled

Heat max4Sets the Occupied and Unoccupied

maximum Heating setpoint values.

Default: 90.0°F/32.0°C

Range: 40.0°F/4.5°C to 90.0°F/32.0°C

Cool min4Sets the Occupied and Unoccupied

minimum Cooling setpoint values.

Default: 54.0°F/12.2°C

Range: 54.0°F/12.2°C to 100.0°F/37.7°C

Pband Sets the proportional band used by

the thermostat controller

Proportional-Integral (PI) control

loop.

Default: 2.0F°/1.1C°

Note: The proportional band

default setting of 2.0F°/1.1C°

provides satisfactory thermostat

controller operation in most

instances. A proportional band

setting other than the default is

normally used in installations where

the location of the thermostat

controller is problematic, leading to

unwanted cycling. An example of a

problematic installation is a

wall-mounted thermostat controller

installed between the return and

supply air feeds, that is directly

influenced by the supply air stream.

(2): 2.0F°/1.1C°

(3): 3.0F°/1.7C°

(4): 4.0F°/2.2C°

(5): 5.0F°/2.8C°

(6): 6.0F°/3.3C°

(7): 7.0F°/3.9C°

(8): 8.0F°/4.4C°

Anticycl Anti-Short Cycle timer sets the

minimum on/off times for heating

and cooling.

Default: 2.0 min

Note: Set the anti-short cycle timer

to 0.0 min for equipment that

already has its own anti-short cycle

timer.

Range: 0.0 to 5.0 min adjustable in 1-minute increments

Heat cph Sets the maximum number of

Heating cycles per hour.

Default: 4.0

Range: 3.0 to 8.0 cycles per hour

Cool cph Sets the maximum number of

Cooling cycles per hour.

Default: 4.0

Range: 3.0 or 4.0 cycles per hour

Deadband Sets the minimum deadband

between the heating and cooling

setpoints.

Default: 2.0F°/1.0C°

Range: 2.0F°/1.0C° to 4.0F°/2.0C° adjustable in 1.0F°/0.5C°

increments

Table 2: Installer Configuration Menu (Part 3 of 7)

Parameter

Appearing

on Display

Description and Default Selection Options

T600HPx-4 and T600HPx-4+PIR Series Heat Pump Thermostat Controllers Installation Instructions10

Fan cont Determines how the fan is activated

in response to a call for heating.

Default: on

Note: The Fan cont parameter

applies to W1 when the fan is in the

Auto mode only. The Fan cont

parameter does not affect fan

operation on a call for cooling (Y1).

(off): The thermostat controller does not activate the fan in

response to a call for heating. The fan is activated by the equipment

fan and limit control.

(on): Enables the thermostat controller to activate the fan in

response to a call for heating.

Fan del Fan delay extends fan operation

after a heating or cooling cycle has

ended.

Default off

Note: The fan delay is only active

when the fan is in the Auto mode.

(on): Extends fan operation by 60 seconds after a heating or cooling

cycle has ended.

(off): No extension of fan operation after a heating or cooling cycle

has ended.

TOccTime Sets the duration of the Temporary

Occupancy Time (when the

thermostat controller is in the

Unoccupied mode) when a

Schedule Override Function is

enabled using either the Main User

Menu or DI1 or DI2 configured as a

temporary override remote contact

(RemOVR).

Sets the effective duration of the

Temporary heating or cooling

setpoints set using the

UP/DOWN arrow keys.

Default: 3.0 hrs

Range: 0.0 to 12.0 hrs adjustable in 1-hour increments

Cal RS Sets the desired room air

temperature sensor calibration

(offset). The offset can be added to

or subtracted from the actual

displayed room temperature.

Default: 0.0F°/0.0C°C

Range: -5.0F°/-2.5C° to 5.0F°/2.5C° adjustable in 1.0F°/0.5C°

increments

Cal OS Sets the desired outside air

temperature sensor calibration

(offset). The offset can be added to

or subtracted from the actual

displayed room temperature.

Default: 0.0F°/0.0C°

Range: -5.0F°/-2.5C° to 5.0F°2.5C° adjustable in 1.0F°/0.5C°

increments

HP stage Sets the number of heat pump

compressor stages.

Default: 2.0

Note: Reverts the operation of a

two-stage thermostat controller to a

one-stage thermostat controller

when the second cooling stage is

not needed.

(1.0): One Stage

(2.0): Two Stages

Table 2: Installer Configuration Menu (Part 4 of 7)

Parameter

Appearing

on Display

Description and Default Selection Options

Ce manuel convient aux modèles suivants

Table des matières

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