ION BLOCK ROCKER BLUETOOTH Manuel utilisateur

Confidential ION Audio Service Manual

ION Audio

Block Rocker

[iPA76C]

Service Manual

v1.0

2015.03.27

The information in this document contains privileged and confidential information. It is intended

only for the use of those authorized by ION Audio. If you are not the authorized, intended

recipient, you are hereby notified that any review, dissemination, distribution or duplication of

this document is strictly prohibited. If you are not authorized, please contact ION Audio and

destroy all copies of this document. You may contact ION Audio at suppo[email protected].

ATTENTION!

This document contains sensitive proprietary

information.

All recipients must have a current non-disclosure

agreement on file with ION Audio.

Do not make illegal copies of this document.

Confidential ION Audio Service Manual

Preface

This document is intended to assist the service technician in the operation, maintenance and

repair of the ION Audio device. Together with the User Reference Manual, this document

provides a complete description of the functionality and serviceability of the Device. Any

comments or suggestions you may have pertaining to the document are welcome and

encouraged.

Read This!

In addition to any purchase price that ION Audio may charge as consideration for ION Audio

selling or otherwise transferring this service manual (“Manual”) to you, if you are not a service

and repair facility (“Service Center”) authorized by ION Audio in writing to be an authorized

Service Center, ION Audio sells or transfers the Manual to you on the following terms and

conditions:

Only Service Centers authorized by ION Audio in writing are authorized to perform service and

repairs covered by an ION Audio warranty (if any), and transfer of the Manual to you does not

authorize you to be an authorized Service Center. Therefore, if you perform, or if the Manual

is used to perform, any service or repairs on any ION Audio product or part thereof, any

and all warranties of ION Audio as to that product and any service contract with ION Audio

for that product shall be voided and shall no longer apply for such product, even if your

services or repairs were done in accordance with the Manual.

All service or repairs done by you or with reference to the Manual shall be solely your

responsibility, and ION Audio shall have no liability for any such repairs or service work. All such

service or repairs are performed at the sole risk of the person performing the service or

repairs. You agree that all such work will be performed in a competent, professional and safe

manner at all times and to indemnify and fully hold ION Audio and its successors and assigns

harmless in the event of any failure to so perform.

Your purchase of the Manual shall be for your own ultimate use and shall not be for purposes of

resale or other transfer.

As the owner of the copyright to the Manual, ION Audio does not give you the right to copy the

Manual, and you agree not to copy the Manual without the written authorization of ION Audio.

ION Audio has no obligation to provide to you any correction of, or supplement to, the Manual,

or any new or superseding version thereof.

ION Audio shall have the right to refuse to sell or otherwise transfer repair parts or materials to

you in its sole discretion. You shall not use, sell or otherwise transfer spare or replacement parts

supplied by ION Audio to you (i) to repair or be used in products manufactured for or by third

parties or (ii) to any third parties for any purpose.

You shall not make any warranties or guarantees with respect to the products of ION Audio or

the use thereof on behalf of ION Audio or in your own name.

The foregoing describes the entire understanding related to sale or transfer of the Manual to you,

and no other terms shall apply unless in a writing signed by an authorized representative of ION

Audio.

All Trademarks are property of their respective companies.

Confidential ION Audio Service Manual

Warnings

TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE, DO NOT EXPOSE

THIS PRODUCT TO WATER OR MOISTURE.

The arrowhead symbol on a lightning flash inside a triangle is

intended to alert the user to the presence of uninsulated

“dangerous voltage” within the enclosed product which may be of

sufficient magnitude to constitute a risk of electric shock to

persons.

The exclamation point inside a triangle is intended to alert the user

to the presence of important operating, maintenance and servicing

instructions in the literature which accompanies the product.

REPAIR BY ANY PERSON OR ENTITY OTHER THAN AN AUTHORIZED ION

AUDIO SERVICE CENTER WILL VOID THE ION AUDIO WARRANTY.

PROVISION OF THIS MANUAL DOES NOT AUTHORIZE THE RECIPIENT TO

COMPETE WITH ANY ION AUDIO DISTRIBUTOR OR AUTHORIZED REPAIR

SERVICE CENTER IN THE PROVISION OF REPAIR SERVICES OR TO BE OR

MAKE REPAIRS AS AN AUTHORIZED SERVICE CENTER.

ALL REPAIRS DONE BY ANY ENTITY OTHER THAN AN AUTHORIZED ION

AUDIO SERVICE CENTER SHALL BE SOLELY THE RESPONSIBILITY OF

THAT ENTITY, AND ION AUDIO SHALL HAVE NO LIABILITY TO THAT

ENTITY OR TO ANY OTHER PARTY FOR ANY REPAIRS BY THAT ENTITY.

Regarding the Power Supply Fuse

Caution: The product under service may employ the use of a

replaceable fuse. Danger of fire or electrocution if fuse is

incorrectly replaced. Replace with only the same type or equivalent

type recommended by the equipment manufacturer.

Regarding the Internal Battery

Caution: The product under service may employ the use of a

internal battery. Danger of explosion if battery is incorrectly

replaced. Replace only with the same or equivalent type

recommended by the manufacturer. Dispose of used batteries

according to the manufacturer’s instruction.

Confidential ION Audio Service Manual

Safety Instructions

Carefully read the applicable items of the operating instructions and these safety suggestions

before using this product. Use extra care to follow the warnings written on the product itself and

in the operating instructions. Keep the operating instructions and safety suggestions for

reference in the future.

1. Power Source. The product should only be connected to a power supply which is

described either in the operating instructions or in markings on the product.

2. Power Cord Protection. AC power supply cords should be placed such that no one is likely

to step on the cords and such that nothing will be placed on or against them.

3. Periods of Non-use. If the product is not used for any significant period of time, the

product’s AC power supply cord should be unplugged from the AC outlet.

4. Foreign Objects and Liquids. Take care not to allow liquids to spill or objects to fall into

any openings of the product.

5. Water or Moisture. The product should not be used near any water or in moisture.

6. Heat. Do not place the product near heat sources such as stoves, heat registers, radiators

or other heat producing equipment.

7. Ventilation. When installing the product, make sure that the product has adequate

ventilation. Improperly ventilating the product may cause overheating, which may damage

the product.

8. Mounting. The product should only be used with a rack which the manufacturer

recommends. The combination of the product and rack should be moved carefully. Quick

movements, excessive force or uneven surfaces may overturn the combination which may

damage the product and rack combination.

9. Cleaning. The product should only be cleaned as the manufacturer recommends.

10. Service. The user should only attempt the limited service or upkeep specifically described in

the operating instructions for the user. For any other service required, the product should be

taken to an authorized service center as described in the operating instructions.

11. Damage to the Product. Qualified service personnel should service the unit in certain

situations including without limitation when:

a. Liquid has spilled or objects have fallen into the product,

b. The product is exposed to water or excessive moisture,

c. The AC power supply plug or cord is damaged,

d. The product shows an inappropriate change in performance or does not operate

normally, or

e. The enclosure of the product has been damaged.

Bill of Materials (BOM)

Part # Part name Description Qty

DR00166 IPA76C Semi-ASSY IPA76C Semi-ASSY 1

10520174 pad low carbon steel,T=1.5mm 1

10530036 Steel support DN-MB6036,M3 screw hole at both sides,L=12mm 3

10530091 Steel support DN-MB6084,low-carbon steel,ROHS,V1.0 2

12030044 Switch AN-S343,RS601D,6A/250V 1

13110012 Switch mode power supply K48P160300-1,100-240VAC,16V/3A,mounting hole Φ4.2mm 1

16040955 Plug with cable AN-W4515,2P,22#,UL1617,130mm 1

16040956 Plug with cable AN-W4516,2P,22#,UL1007,420mm 2

16040957 Plug with cable AN-W4517,2P,20#,UL1007,200mm 1

16120133 Plug with cable AN-WE133,UL1007,22#,200mm 1

19020014 glass tube fuse 1A/250V,Φ5*20mm 1

20020152 top cover DN-PC2101,ABS,UL94V-0 1

20210156 volume knob DN-PN2115,ABS 2

20320025 Handle DN-PE2025,ABS 2

20360099 handle plastic piece DN-PE6054,ABS 2

20410119 buttons DN-PEB075,(3),ABS 6

20410120 buttons DN-PEB076,(2),ABS 1

20440059 separate post UBD-1,NYLON66(94V-0) 1

20460013 fix button KY-CLT-2 1

40010038 power socket AN-J0138,DB-14-F,3P 1

60100016 antenna IPA23,AM antenna,AM-D8x100mm-85TS-M7 1

60100017 antenna plastic ntenna,2.4G,2DBi,black,ROHS 1

60190143 FM antenna IPA30,FM plastic antenna，￠9.5*220mm 1

70010046 srew M3*6mm,screw head D6mm 5

70010048 srew AN-C10048,M3*6mm,screw head D5.5mm 5

70010054 srew Φ3*6mm,screw head D5.5mm 5

70010111 srew Φ3*10mm,screw headD5.5mm 10

70010337 srew Φ2.6*8mm,screw headD4.5mm 8

70010576 srew Φ3*6mm,screw headD7.5mm 2

70010605 srew Φ2.6*7mm,screw headD4.5mm 2

70070031 outer hexagon nut Φ9*M5*8mm 1

CR01078 semi-finished electronics IPA76C MAIN ASSY 1

60190161 LCD display AN-E308,BCD-6516B 1

60210026 NFC module HCR-TAG2-series 1

60210039 Bluetooth module Bluetooth module,CW51,(Block Rocker) 1

GR00060 Selectable item IPA76C selectable top cover ASSY 1

54020095 top cover DN-PC2101,ABS,for UL,ROHS,V1.0 1

54020096 top cover DN-PC2101,ABS,for JP,ROHS,V1.0 1

54020097 top cover DN-PC2101,ABS,for EU,ROHS,V1.0 1

ER000562 packaging materials IPA76C package ASSY 1

10410171 grill DN-ME5126,SPCC,T=0.8mm 1

10520106 wheel JD180D 2

10520185 antenna tin,265*15mm,T=0.3mm,V1.1 1

16040918 plug with cable AN-W4478,1P,18#,UL1015,500mm 1

16040919 plug with cable AN-W4479,1P,18#,UL1015,500mm 1

16040929 plug with cable AN-W4489,2P,18#,UL1015,L=450mm 1

16120138 Plug with cable AN-WE138,1P,UL1007,18#,160mm 1

16141043 multicore electric wire 1P,22#,UL1007,L=350mm 1

16141044 multicore electric wire 1P,22#,UL1007,L=350mm 1

16150041 3.5 plug with cable AN-W1540,UL2547,26#,610mm 1

Bill of Materials (BOM)

17050013 nonpolarity electrolytic

capcitor

4.7uF/50V,±20%,-40/+85℃,Φ6*17mm 1

20110131 len DN-PL1100 1

20310041 corner DN-PE1025,TPU,ROHS,V1.0 8

20660038 rail DN-PC6036,(3),ABS 1

20660039 rail DN-PC6037,(2),ABS 1

20660040 rail DN-PC6038,(1),ABS 1

21010473 wooden cabinet DN-X10202,MDF,T=9mm 1

22010931 user manual IPA76C,Quickstart Guide,V1.0 1

22010934 user manual ION,safety and warranty manual,V14.8 1

22050006 drier 50g,silicon,non-woven fabric,DMT,SGS 1

22150001 service card ION series,V1.1 1

23010020 packaging bag PE,120*280*0.06mm 1

23010295 packaging bag PE,160*260*0.025mm,punched 1

23010356 packaging bag PE,(290+390)*750*0.1mm punched 1

23020262 EPS IPA76C,EPS,510*340*100mm,V1.0 2

23070029 pearl wool sheet LGA8,500*350*2mm,V1.0 2

23090570 gift box IPA76C,487*352*502mm 1

23100092 inner carton 250g,270*65*60mm.V1.0(for MIC) 1

24100030 magnetic ring T22*14*8-C ,5uH 1

30060079 foam 50*150*5mm 1

30060095 foam 10*1000*1mm,EVA1030 3

30060423 Foam EVA1030,288.5*6*1mm,T=1mm 2

30060424 Foam EVA1030,(2)315*6*1mm 4

30150142 telescoping handle aluminium alloy,295*88mm,V1.0 3

30150143 double sided tape 3M(9495),V1.0 1

54110026 len DN-PL1100,PC 1

60090030 mic head AN-E0926,PM-353,ROHS 1

60190154 Battery AN-E1909,PL7-12,12VDC,7Ah 1

70010098 screw Φ3*8mm,Phillips round head,screw head D5.5mm,self-

tapping,black zinc,HRC

70010151 screw Φ3*15mm,Phillips round head,screw head D5.5mm,self-

tapping,black zinc,HRC

70010236 screw Φ4*16mm,Phillips round head,screw head D7mm,self-

tapping,black zinc,HRC

70010237 screw M4*16mm,round head,screw head D9mm,black zinc,HRC 4

70010300 screw AN-C10300,M5*25mm,round head,screw head D9mm,black

zinc,HRC

70010479 screw Φ4*20mm,screw headD9mm 2

70010691 screw M4*26mm,round head,screw head D8mm 4

70010848 screw Φ3.5*15mm,hex screw,screw headD7mm 29

80130037 8" woofer AN-LD31,50W,4ohm,99-08-Y8030F-00 1

80320001 3" tweeter 10W,4ohm,99-08-Y3014B-00 1

90021267 serial number sticker IPA76C,64*13mm 4

90041425 compliance sticker IPA76C,38*26mm 2

90060117 compliance sticker IPA76C,copperplate paper,82*50mm 1

90080001 destination label GA0/GA1/GA2,coated paper 3

90200056 mark sticker coated paper,,BLACK&361C,Φ30mm,V1.0 1

90200071 mark sticker green round sticker 1

90220078 special sticker ALESIS,30*30mm,coated paper,PANTONE 361C 1

90250038 CARB sticker ION,coated paper,78*23mm 1

90270010 date sticker coated paper,13*6mm,V1.0 1

Bill of Materials (BOM)

GR00060 selectable package selectable package ASSY 1

16070013 power cord AN-W915,3C,18#,SVT,1830mm,black,(for USA) 1

16070017 power cord AN-W920,3C,1.0mm2,H05VV-F,1830mm,black,(for UK) 1

16070050 power cord AN-W953,3G,0.75mm2,H05VV-F,1830mm,black,(for French) 1

16070073 power cord AN-W976,3C,0.75mm2,VCTF,1830mm,black,(2P for JP) 1

16070080 power cord AN-W982,3C,0.75mm2,H05VV-F,1830mm,black,(for Australia) 1

16070140 power cord AN-W1038,3G,0.75mm2,H05VV-F,1830mm,black(for Israel) 1

16070141 power cord AN-W1039,3G,0.75mm2,H05VV-F,1830mm,black(for 1

23031293 maser carton A=A,T=6.5mm,502*365*556mm,for USA,V1.0 1

23031313 maser carton IPA76C,A=A,T=6.5mm,502*365*556mm,for CA,V1.0 1

90041426 barcode sticker IPA76C,76*50mm,for US,V1.0 1

90041427 barcode sticker IPA76C,76*50mm,for CA,V1.0 1

REV:SIZE:CODE:

DRAWN: DATED:

DATED:CHECKED:

QUALITY CONTROL: DATED:

DATED:RELEASED:

COMPANY:

TITLE:

DRAWING NO:

SHEET: OFSCALE:

REVISION RECORD

DATE:

123456

LTR ECO NO: APPROVED:

MIC

Master VOLUME

INPUT DC12V +5V 1A

+5V 1A

+5V/3.0A

IPA76C

PRE

102

C28

102

R50

20K

R51

20K

R16

15K

ESD1

ESD2

1U2-A

TJM4558 -

U2-B

TJM4558

C56

47P

C12 47P

R17 40.2K

R18

4.99K

R19

4.99K

R20

40.2K

R36

20K

R21

4.7K

C22 47P

R33 30K

C15 331

R24

C38

221

C39

1uF

U5-A

TJM4558

R45 4.53K R46 18K

C40 33P

C41

221

C42

1uF

U5-B

TJM4558

R47 4.53K

R48 18K

C43 33P

U7-A

TJM4558

R49 5.1K

R52 5.1K

C44

4.7uF

R53 1K

R54

R55 86.6k

C46 273

R61

R62 100

R63

10K

R64

100K

R65

100K

R66 1K

R67 330

R68 1K

R70 330

C48

331

C49

331

C50

331

C51

331

2.2uH

C52

101

C53

101

2.2uH

C54

101

2.2uH

C55

101

AUX IN

R76 5.1K

R77 1K

R78 5.1K

R79 1K

C65

331

C66

331

R84

100

R85

15K

C70 331

R86

100

U7-C

TJM4558

U7-B

TJM4558

R87

27K R88

27K

C71

104

C72

104

R89

C73

1000uF

U5-C TJM4558

U2-C

TJM4558

C75 104 C76 104

C77

104

1+VBUS

2D-

3D+

4GND

USB1

1+VBUS

2D-

3D+

4GND

USB2

1VIN

OUT

GND

ON/OFF

U11

AP1501-50

D10

B540C-13-F

100uH

C160 273

R191 75K

R192 100K

VR4

A10K

VR1

A10K

R32

49.9K R35

43.2K

R43

49.9K R69

70.5K

R71

49.9K

R72

49.9K

R74

43.2K

R90

70.5K

C36

104

C37

104

C57

105

C60

104

C61

470uF/25V

C89

470uF/25V

C11

224

C29

224

C17

105

C20

105

C21

105

C62

105

C14

4.7uF

C58

4.7uF

C59

4.7uF

C63

105

C64

105

C45 4.7uf

C47 4.7uf

C74

4.7uf

1C3

220uF

GND

BIAS

BT_L

BIAS

VDD

AIN

BIAS

VCC

REV:SIZE:CODE:

DRAWN: DATED:

DATED:CHECKED:

QUALITY CONTROL: DATED:

DATED:RELEASED:

COMPANY:

TITLE:

DRAWING NO:

SHEET: OFSCALE:

REVISION RECORD

DATE:

123456

LTR ECO NO: APPROVED:

4 ohM

IPA76 AMP

SPEAKER OUT

V1.4

SWITCH POWER

MODULE

OUTPUT:16VDC/3A

AC INPUT 100~240VAC

IPA76C

AMP POWER

AC250V/1A

1C8

220uF

1C7

104

1R4

10K

1C9

102

1R26

0.5W

1C39

471

1L1

15uH

1L2

15uH

1C19

225/M

1C20

225/M

1R16

1C33

1uF

1R27

0.5W

1C40

471

1R29

100

FB1

1SD

2FAULT

3GND

4GND

5GAIN0

6GAIN1

7AVCC

8AGND

9GVDD

10 PLIM

11 INN

12 INP

13 NC

14 AVCC 15

PVCC

BSP

OUTP

PGND

OUTP

BSP

BSN

OUTN

PGND

OUTN

BSN

PVCC

IC1

TPA3112D1

1R36 1K

1C41 1uF

1C11

474

1C12

474

1C15

220uF

1C17

104

1R1 0

1L3

720

1R3

1R7

100K

J3-A

1R8

15K

1C4

100uF

1R9 33K

1R10

15K

1R11 15K

1R12

10K

1D1

4148

1R13

10K

1D2

4148

1Q1

MMBT3904

1Q2

MMBT3904

1R14

100

1C5

100uF

1000uF

C10

104

CEM4435A

1Q5

MMBT3904

R12

R13

R14

10K

R15

100K

BATTERY

12V

B+

CP3

B-

CP4

T3.15AL/250V

J1A

J1B

R34

16.9K

R37

49.9K

R38

200K

R39

100.0K

R40

243.0K

R41

137K

R42

100.0K

C23

474

C25

474

R44

4G5

CEM4435A

C31 103

CON2

J1-B

C13

1000uF

C16

104

SW1-B

SW1-A

C32

100uF

MMBT3906

R56

100K

R57

10K

R170

100K

R171

24K

C149

104

GND OUT

U18

7809

1C1

470uF 1C2

104

SS34

LM4041DIM7-ADJ

U6-A

TS391ILT

U6-B

TS391ILT

J1A1

J1B1

C150

0.33uF

8.6V

5.1V

10K

R2 1M

47uF

GND OUT

2OUT

ADJ

LM317

1uF

10.7

47.5

243.0

R8 34.8K

3.01K

U21-A

U21-B

U21-C

LM393

R194

10K

R195

10K

104

MMBT3904

R196

100K

R197

10K

10uF

Q20

R198

R199

R200

24.3K

R201

R202

10K

R203

10K

104

R205

100

1Q3

MMBT3904

3Q21

MMBT3906

10K

R10

10K

R11

10K

1D3

4148

R101

10K

1Q4

MMBT3904

R26

10K

1D5

4148

SS34

1Q6

MMBT3904

R106

10K

1D6

4148

R108

0.22

C24

10uF

C151 334

1D4

4148

MMBT3904

1D7

5.1V

R75

10K

Q10

MMBT3906

R113

10K

R114

7.5K

R115

R117

10K

FUSEL

P/OFF/ON

MUTE1

VDD

AIN

VCC

VDD

VCC2

VDD2

P/W

REV:SIZE:CODE:

DRAWN: DATED:

DATED:CHECKED:

QUALITY CONTROL: DATED:

DATED:RELEASED:

COMPANY:

TITLE:

DRAWING NO:

SHEET: OFSCALE:

REVISION RECORD

DATE:

123456

LTR ECO NO: APPROVED:

AM/ANTENNA

Bluetooth

PALY

要接地

IPA76C

BT RADIO

LINK

NC NC

R91

10.2K

R92

10.2K

R93

10.2K

R94

10.2K

R95

100R

C78

C79

R96

5.1k

R98

60.4K

R99

60.4K R100

100R

C80

C81 R102

47K

C88

R104

4.7K

U10-A

TJM4558

U10-B

TJM4558

U10-C

TJM4558

C83

C87

220U/6.3V

SMA1

IPEX-001

C91

100U/25V

C92

R105

10K

C93

47pF

C94

R111 0

FB3 720

FB4 720 C99

4.7uF

C100

4.7uF

DVSS

ROUT

L0UT

AVSS

AVDD

XI/RCLK

9ENABLE

10 AMINN

11 AMINP

12 RFINP

13 RFGND

14 SCL

15 SDA

16 VOL

U13

KT9013

FM/ANTENNA1

C112

104

C113 105

C114 105

R141 51R

R14351R

C115 100P

R146 33K

C116

104

R14730K

R149 75R

R150 75R

R151

30K

C117

47P

C118

47P

C119

150P

C120

150P

C121

15P

C122

15P

R153

2.2K

R154 2.2K

C123

105

1NC

2GND

VCC

OUT

12M/HZ

R155

5.1K

R156

10K

R157

10K

R158

20K

R159

100R

C124

C125

R160

4.7K

R161

10K

R162

10K

R163

20K R164

100R

C126

C127

R165

47K

R166

47K

C131

U15-A

TJM4558

U15-B

TJM4558

U15-C

TJM4558

C133

47pF

C134

FB8 720

FB10 720

C135

1uF

C136

1uF

C137

C138

100U/16V

C139

100U/16V

C140

GND

2OUT

U16

SPX1117M3 3.3V

J10

J11

NFC

C111

10uF

D12

4148

D13

4148

2SC3326B

OUT

GND

2IN

U19

TLV70433

D19

4148

1MIC_A_N

2MIC_A_P

3MIC_B_N

4MIC_B_P

5MIC_BIAS

6AIO0

7AIO1

8+1V8

9+3V3

10 UART_RX

11 UART_RTS

12 UART_TX

13 UART_CTS

14 GND

15 USB_DP

16 USB_DN

17 PCM_CLK

18 PCM_IN

19 PCM_SYSNC

20 PCM_OUT

21 PIO9

22 PIO6

23 VCHG

24 PIO5

GND

SPI_MISO

SPI_CSB

SPI_CLK

SPI_MOSI

PIO12

PIO4

PIO11

PIO10

VBAT

GND

RF_IO

GND

PIO2

PIO3

PIO0

PIO1

SPK_B_N

SPK_B_P

SPK_A_N

SPK_A_P

AGND

BT1

BTM51

C90

C95

3.9PF

C96

C97

104

S16

R97 0R

R187

10K

R28

10k

R29 10k

C69

4.7uF

C82

4.7uF

C84

1uF

C85

1uF

C86

1uF

C98

1uF

C101

100U/16V

S18

R109

10K

BIAS

BT_L

MUTE

BIAS

SCL

SDA

VDD

GND

LLED BLED

MUTE

VCC2

Autres manuels pour BLOCK ROCKER BLUETOOTH

Ce manuel convient aux modèles suivants

Table des matières

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