Intec Controls MSR ELECTRONIC PolyGard AT-1110 Manuel utilisateur

Customer Services (858) 578-7887 & (888) GO INTEC

INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064

Fax (858) 578-4633 & (888) FX INTEC

www.inteccontrols.com

Specication subject to change without notice.

Printed in USA 141114

November 14, 2014 – Revision

Polygard® is a registered trademark of MSR AT-1110V3

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PolyGard® AT-1110 V3

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

ElectrochemicalCarbonMonoxideTransmitter

SerialNo.AT03003

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

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June18,2009

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Speciﬁcations subject to change without notice. | USA 141114 | Page 1of 17

Polygard® is a registered trademark of MSR | AT-1110V3

12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | relevantsolutions.com/inteccontrols

AT-1110_V3 – UserManual

12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | relevantsolutions.com/inteccontrols

PolyGard®is a registered trademark of MSR-Electronic GmbH | AT-1110V3

January 04, 2016 – Revision

Customer Services (858) 578-7887 & (888) GO INTEC

INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064

Fax (858) 578-4633 & (888) FX INTEC

www.inteccontrols.com

Specication subject to change without notice.

Printed in USA 141114

Polygard® is a registered trademark of MSR AT-1110V3

PolyGard®CO Transmitter

User Manual - AT-1110 V3 Page 02

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 



2.1ControlMode ...................................................................................................................................3

2.2Sensor .............................................................................................................................................3



3.1MountingInstructions.......................................................................................................................4

3.2Installation........................................................................................................................................4



4.1WiringConnection ...........................................................................................................................5



5.1Calibration........................................................................................................................................5

5.2ManualCalibration...........................................................................................................................6

5.2.1Zeropoint.....................................................................................................................................6

5.2.2Gain..............................................................................................................................................6

5.2.3CalculationofControlVoltage......................................................................................................7

5.3OptionRelayOutput ........................................................................................................................8



6.1Inspections.......................................................................................................................................9

6.2Calibration........................................................................................................................................9

6.3ExchangeofSensorElement ..........................................................................................................9



7.1AnalogMode..................................................................................................................................10





 

 

11.1IntendedProductApplication .....................................................................................................17

11.2Installers’Responsibilities ..........................................................................................................17

11.3Maintenance...............................................................................................................................17

11.4LimitedWarranty........................................................................................................................17



Speciﬁcations subject to change without notice. | USA 141114 | Page 2of 17

Polygard® is a registered trademark of MSR | AT-1110V3

12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | relevantsolutions.com/inteccontrols

AT-1110_V3 – UserManual

Speciﬁcations subject to change without notice. | USA 160104 | Page 2of 17

12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | relevantsolutions.com/inteccontrols

AT-1110 V3 – UserManual

PolyGard®is a registered trademark of MSR-Electronic GmbH | AT-1110V3

Customer Services (858) 578-7887 & (888) GO INTEC

INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064

Fax (858) 578-4633 & (888) FX INTEC

www.inteccontrols.com

Specication subject to change without notice.

Printed in USA 141114

Polygard® is a registered trademark of MSR AT-1110V3

PolyGard®CO Transmitter

User Manual - AT-1110 V3 Page 03





 

The PolyGard



CO analog gas transmitter AT1110 utilizes digital processing the measuring values and

temperature compensation for the continuous monitoring of the ambient air to detect the presence of carbon

monoxidegas.Mainapplicationrangesareundergroundcarparks,tunnels,engineteststations,shelters,loading

areasetc.

The intended sites are all areas being directly connected to the public low voltage supply, e.g. residential,

commercialandindustrialrangesaswellassmallenterprises.

The PolyGard

 CO analog transmitter must not be used in potentially explosive atmospheres. The AT1110

Transmittermayonlybeusedwithinambientconditionsdescribedinthetechnicaldata.

 

 

Analogmode:

Theanalogoutputcanbeselectedascurrentsignalwith(0)420mAorasvoltagesignal(0)210V.Inthe(0)420

mAmodeandwithoutanysupplementaryoptions,theAT1110alsoworksinthe2wiretechnique.

 

Thesensorportionofthetransmitterisasealedelectrochemicalcellwiththreeelectrodes,sensing,counterand

reference or with two electrodes, sensing and reference. The ambient air to be monitored diffuses through a

membrane filter into the liquid electrolyte of the sensor. The chemical process of the measurement is one of

oxidationwhereonemoleculeofthetargetgasisexchangedforonemoleculeofoxygen.Thereactiondrivesthe

oxygen molecule to the counter electrode, generating a DC microampere signal between the sensing and

referenceelectrodes.Thissignalislineartothevolumeconcentrationofthesensedgas.Thesignalisevaluated

bytheconnectedamplifierandtransformedintoalinearoutputsignal.

Electrochemicalprocessesalwaysleadbyandbytoalossofsensitivity.Thereforeregularcalibrationofzeropoint

andgainisnecessary



Thereisasmallquantityofcorrosiveliquidinthesensorelement.Ifincaseofdamagepersonsorobjectstouch

theliquid,youhavetocleantheaffectedareasasfastandcarefullyaspossiblewithtapwater.Outofusesensors

mustbedisposedinthesamewayasbatteries.



Speciﬁcations subject to change without notice. | USA 141114 | Page 3of 17

Polygard® is a registered trademark of MSR | AT-1110V3

12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | relevantsolutions.com/inteccontrols

AT-1110_V3 – UserManual

Speciﬁcations subject to change without notice. | USA 160104 | Page 3of 17

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AT-1110 V3 – UserManual

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User Manual - AT-1110 V3 Page 04



 

 

Avoid any force (e.g. by thumb) on the sensor element during operation or installation. Electronics can be

destroyedbystaticelectricity.Therefore,donottouchtheequipmentwithoutawriststrapconnectedtogroundor

withoutstandingonaconductivefloor.

 

Whenchoosingthemountingsitepleasepayattentiontothefollowing:

• Thespecificweightofcarbonmonoxideisasmallerthanthatofair(factor0.97).

Recommendedmountingheightis1.5m(5feet)to1.8m(6feet)abovefloor.

• Choosemountinglocationofthesensoraccordingtothelocalregulations.

• Considertheventilationconditions!Donotmountthetransmitterinthecenteroftheairflow(airpassages,

suctionholes).

• Mount the transmitter at a location with minimum vibration andminimum variation in temperature (avoid

directsunlight).

• Avoidlocationswherewater,oiletc.mayinfluenceproperoperationandwheremechanicaldamagemight

bepossible.

• Provideadequatespacearoundthesensorformaintenanceandcalibrationwork.

Ductmounting

• Mountonlyinastraightsectionofductwithminimumairvortex.Keepaminimumdistanceof1m(3,5feet)

fromanycurveorobstacle.

• Mountonlyinaductsystemwithamaximumairvelocityof10m/s(2000ft/min)orless.

• Mountingmustbeperformedsothattheprobeopeningsareinlinewiththeairflow.

 

• Openthecover.UnplugbasicPCBcarefullyfromthebottompart.

• Fixbottompartbyscrewsverticallytothewall(terminalblockstotheground).

• PluginthebasicPCBatX4andX5withcare.Replacethecover.

 

Considerstaticelectricity!See3.Mounting

• Installation of the electrical wiring should only be performed by a trained specialist according to the

connection diagram, without any power applied to conductors and according to the corresponding

regulations!

• Avoidanyinfluenceofexternalinterferencebyusingshieldedcablesforthesignalline,butdonotconnect

theshield.

• Recommended cable for analog mode: Belden Twisted Shielded (20 AWG), max. res. 73 /km (20.8

/1000ft).

• ItisimportanttoensurethatthewireshieldsoranybarewiresdonotshortthemountedPCB.

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AT-1110_V3 – UserManual

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AT-1110 V3 – UserManual

PolyGard®is a registered trademark of MSR-Electronic GmbH | AT-1110V3

Customer Services (858) 578-7887 & (888) GO INTEC

INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064

Fax (858) 578-4633 & (888) FX INTEC

www.inteccontrols.com

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Printed in USA 141114

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User Manual - AT-1110 V3 Page 05



 

• Openthecover.UnplugbasicPCBcarefullyfromterminalblocksatX4andX5.

• Insertthecable,connectcableleadstoterminalblocks.Seefig.1and2.

• ReplugthePCBintheterminalblocksX4,X5.Replacecover.

 

Considercommissioninginstructionsatwhenexchangingofsensorelements.

Onlytrainedtechniciansshouldperformthefollowing:

• Checkmountinglocation.

• Selectoutputsignalform:Currentorvoltage,andstartingpoint0or20%.Seefig.4.

• Checkpowervoltage.

• CheckPCBAT1110forpropermountingatX4andX5.

• CheckthesensorforpropermountingattheconnectorsX3/X7ofthePCBAT1110.

• Calibratethetransmitter(ifnotalreadyfactorycalibrated).

Requiredinstrumentsforcommissioning(calibration)ofthetransmitter:

• TestgasbottlewithsyntheticairofCOfreeambientair.

• TestgasbottlewithCO(ppm)intherangeof30–80%ofthemeasuringrange.

• Gaspressureregulatorwithflowmetertocontrolthegasflowto300ml/min.

• Calibrationadapterwithtube,dependingonthetransmittertype.

• Digitalvoltmeterwithrange0–300mV,accuracy1%andasmallscrewdriver.



Priortocalibrationthesensorelementmustbefullystabilizedbyapplyingpowervoltageforatleast1hourwithout

interruption.

Pleaseobserveproperhandlingproceduresfortestgasbottles!

COcalibrationgasistoxic,neverinhalethegas!

Symptoms:Dizziness,headacheandnausea.

Procedureifexposed:Takethevictimintofreshairatonce,calladoctor.

 

Dependingontheversionandthecontrolmodetherearethreedifferentpossibilitiestocalibratethetransmitter:



Manualcalibrationisonlypossibleifthetransmitterisequippedwiththepushbutton“Zero”andthepotentiometer

“Gain”(=versionformanualcalibration).

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AT-1110_V3 – UserManual

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AT-1110 V3 – UserManual

PolyGard®is a registered trademark of MSR-Electronic GmbH | AT-1110V3

Customer Services (858) 578-7887 & (888) GO INTEC

INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064

Fax (858) 578-4633 & (888) FX INTEC

www.inteccontrols.com

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Printed in USA 141114

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PolyGard®CO Transmitter

User Manual - AT-1110 V3 Page 06



 

 

• Connectcalibrationadaptercarefullytothesensorelement.

• Applysyntheticair(300ml/min;1Bar(14.5psi)±10%),orCOfreeambientair.

• Wait2minutesuntilthesignalisstable,pushbutton“Zero”for5seconds.

Aftersuccessfulcalibrationthemeasuringsignaliscorrectedautomatically.Dependingontheselected

signalstartingpointthemeasuringsignalshowsthefollowingvalues:

Signalstartat2Vor4mA   40mV=0ppm

Signalstartat0Vor0mA   0mV=0ppm

Ifthezeropointisoutoftheadmissiblerange(>20mVatstartingpoint0%/>60mVatstartingpoint

(20%)beforecalibration,thereisnocorrectionofthemeasuringsignal.Thesensorhastobereplaced.

• Removecalibrationadaptercarefullybyturninglightly.Checkthesensorforcorrectmounting!

 

• Connectcalibrationadaptercarefullytothesensorelement.

• ApplycalibrationtestgasCO(300ml/min;1Bar(14.5psi)±10%).

• Waittwominutesuntilthesignalisstable,adjustcontrolvoltagewithpotentiometer”Gain”untilthesignal

correspondstothecalculatedvalue±3mV,seecalculationsection5.3.

• Removecalibrationadapterwithacarefullightturn.Checkthesensorforcorrectmounting!

By limiting the gain factor, calibration will not be possible any more when the sensitivity of the sensor

reachesaresidualsensitivityof30%.Thenthesensorhastobereplaced.

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AT-1110_V3 – UserManual

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AT-1110 V3 – UserManual

PolyGard®is a registered trademark of MSR-Electronic GmbH | AT-1110V3

Customer Services (858) 578-7887 & (888) GO INTEC

INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064

Fax (858) 578-4633 & (888) FX INTEC

www.inteccontrols.com

Specication subject to change without notice.

Printed in USA 141114

Polygard® is a registered trademark of MSR AT-1110V3

PolyGard®CO Transmitter

User Manual - AT-1110 V3 Page 07



 



Controlvoltage(mV)=160(mV)xtestgasconcentrationCO(ppm)+40(mV)

measuringrangeCO(ppm)





Controlvoltage(mV)=200(mV)xtestgasconcentrationCO(ppm)

measuringrangeCO(ppm)





Measuringrange 250ppm

Testgasconcentration 200ppmCO

Controlvoltage:Signalstart2V/4mA 168mV

Controlvoltage:Signalstart0V/0mA 160mV

         

160(mV)x200(ppm)+40(mV)=168mV   200(mV)x200(ppm)=160mV

250(ppm)            250(ppm)



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AT-1110_V3 – UserManual

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Customer Services (858) 578-7887 & (888) GO INTEC

INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064

Fax (858) 578-4633 & (888) FX INTEC

www.inteccontrols.com

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Printed in USA 141114

Polygard® is a registered trademark of MSR AT-1110V3

PolyGard®CO Transmitter

User Manual - AT-1110 V3 Page 08



 

The two relays are activated in dependence of the gas concentration. If the gas concentration exceeds the

adjustedalarmthreshold,thecorrespondingrelayswitcheson. Ifthe gasconcentration falls belowthethreshold

minushysteresis,therelayswitchesoffagain.

The contact function for relay 2, NC (normally closed) or NO (normally open), can be selected via the jumper

NO/NC.Seefig1and3.Relay1isequippedwithachangeovercontact.

Via theModBus interface thetwoalarmthresholdsand the hysteresisare freely adjustableat thePC withinthe

measuringrange.Theprocedurecanbereadfromtheusermanual“ModBusSoftware”.

Thefollowingparametersarefactoryset.

Alarmthreshold1=Relay1: 50ppm

Alarmthreshold2=Relay2: 100ppm

Switchinghysteresis:   15ppm





Speciﬁcations subject to change without notice. | USA 141114 | Page 8of 17

Polygard® is a registered trademark of MSR | AT-1110V3

12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | relevantsolutions.com/inteccontrols

AT-1110_V3 – UserManual

Speciﬁcations subject to change without notice. | USA 160104 | Page 8of 17

12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | relevantsolutions.com/inteccontrols

AT-1110 V3 – UserManual

PolyGard®is a registered trademark of MSR-Electronic GmbH | AT-1110V3

Customer Services (858) 578-7887 & (888) GO INTEC

INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064

Fax (858) 578-4633 & (888) FX INTEC

www.inteccontrols.com

Specication subject to change without notice.

Printed in USA 141114

Polygard® is a registered trademark of MSR AT-1110V3

PolyGard®CO Transmitter

User Manual - AT-1110 V3 Page 09



 

 

Inspection, service and calibration of the transmitters should be done by trained technicians and executed at

regular intervals. We therefore recommend concluding a service contract with Intec Wilson Mohr or oneof their

authorizedpartners.

 

(Seesection5.1and5.2)

• Atcommissioningandatperiodicintervalsdeterminedbythepersonresponsibleforthegasdetection

system (recommendation every 12 months).

• Afterexchangeofthesensor

• Ifincaseofoperationalorclimaticinfluencesthesensitivityofthesensorfallsbelow70%inoperation,

calibrationwillnotbepossibleanymore.Thenthesensorhastobechanged.

 

Considerstaticelectricity!Seepoint3.

Sensorshouldalwaysbeinstalledwithoutpowerapplied:

• UnplugbasicPCBAT1110carefullyfromthebottompart.

• UnplugoldsensorfromthePCB.

• Takethenewsensoroutoftheoriginalpacking.

• PluginthesensorelementintothePCBatX3/X7.

• ReplugthePCBAT1110intoterminalblocksX4,X5carefully.

• Calibrateaccordingtosection5.

Speciﬁcations subject to change without notice. | USA 141114 | Page 9of 17

Polygard® is a registered trademark of MSR | AT-1110V3

12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | relevantsolutions.com/inteccontrols

AT-1110_V3 – UserManual

Speciﬁcations subject to change without notice. | USA 160104 | Page 9of 17

12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | relevantsolutions.com/inteccontrols

AT-1110 V3 – UserManual

PolyGard®is a registered trademark of MSR-Electronic GmbH | AT-1110V3

Customer Services (858) 578-7887 & (888) GO INTEC

INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064

Fax (858) 578-4633 & (888) FX INTEC

www.inteccontrols.com

Specication subject to change without notice.

Printed in USA 141114

Polygard® is a registered trademark of MSR AT-1110V3

PolyGard®CO Transmitter

User Manual - AT-1110 V3 Page 10



 

 

  

Jumper020%notset Checkjumperposition

Powervoltagenotapplied

MeasuretensionatX4:

Twowire:Pin1(+)and4()

Threewire:Pin1(+)and2()

PCBAT1110notpluggedincorrectlyat

X4andX5

ReplugPCBcorrectly

Outputsignal<3mA/1.5V

and/orcontrolvoltage<30mV

onlyforstartingsignal2V/4mA



Wirebreak Checkthewiring

Outputsignal>22mA/220mV Shortcircuit Checkthewiring

Sensorelementnotcalibrated Calibratesensorelement

Controlvoltagedoesnotreach

thecalculatedvalue Sensorsensitivity<30% Replacesensorelement

Powervoltagenotapplied MeasuretensionatX4

Noreactionoftheoutputsignal

inspiteofgasconcentration Signal(Pin4)notwiredcorrectly Checkthewiring



 

ThecrosssensitivitydependsontheusedtransmittertypeandcanbereadfromthetableTechnicalData(see9.).

Othergasescanhaveaninfluenceonthesensitivity,too.Thetabledoesnotclaimtobecomplete.Theindicated

sensitivitydataareonlystandardvaluesreferringtonewsensorelements.

Speciﬁcations subject to change without notice. | USA 141114 | Page 10 of 17

Polygard® is a registered trademark of MSR | AT-1110V3

12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | relevantsolutions.com/inteccontrols

AT-1110_V3 – UserManual

Speciﬁcations subject to change without notice. | USA 160104 | Page 10 of 17

12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | relevantsolutions.com/inteccontrols

AT-1110 V3 – UserManual

PolyGard®is a registered trademark of MSR-Electronic GmbH | AT-1110V3

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