Inficon LDS Retrofit Kit Guide rapide

Translation of the original operating instructions

LDS Retrofit Kit

Electronic module

jinb10en1-03-(1903)

Catalog No.

560-400

From software version

2.72 (LDS3000) / 2.72 (CU1000)

INFICON GmbH

Bonner Strasse 498

50968 Cologne, Germany

INFICON Table of Contents

LDS-Retrofit-Kit-Operating-Instructions-jinb10en1-03-(1903) iii

Table of Contents

1 About these instructions ...................................................................................................................................5

1.1 Warnings...................................................................................................................................................5

1.2 Other associated documents ....................................................................................................................5

1.3 Target groups ...........................................................................................................................................6

2 Safety ...............................................................................................................................................................7

2.1 Intended use .............................................................................................................................................7

2.2 Owner requirements .................................................................................................................................7

2.3 Duties of the operator ...............................................................................................................................8

2.4 Dangers ....................................................................................................................................................8

3 Shipment, Transport, Storage ..........................................................................................................................9

4 Description......................................................................................................................................................10

4.1 Function ..................................................................................................................................................10

4.2 Device setup ...........................................................................................................................................10

4.3 Technical data ........................................................................................................................................11

5 Installation ......................................................................................................................................................13

5.1 Setup ......................................................................................................................................................13

5.2 Connect the device with the MSB box of the LDS3000 ..........................................................................14

5.3 Connecting the device with external installation of CU1000 ..................................................................15

5.4 Connect the device when installing the CU1000 in the installation slot of the device ............................16

5.4.1 Install and connect the CU1000.................................................................................................. 17

5.5 Connect the device to the mains power..................................................................................................18

5.6 Setup the compatibility mode..................................................................................................................18

5.7 Set the user defined parameters ............................................................................................................18

5.8 Make the vacuum connection between the device and the existing leak detection system. ..................19

5.8.1 LDS1000 operating modes ......................................................................................................... 19

5.8.2 Vacuum technical specification of the backing pump ................................................................. 19

5.8.3 Recommended system configuration for the operating mode GROSS with pump module ........ 20

5.8.4 Recommended system configuration for the operating mode FINE with pump module ............. 21

5.8.5 LDS3000 operating modes ......................................................................................................... 22

5.8.6 LDS3000 configuration ............................................................................................................... 23

5.8.6.1 Connection LDS3000 .........................................................................................................23

5.8.6.2 LDS3000 specification .......................................................................................................23

Table of Contents INFICON

iv LDS-Retrofit-Kit-Operating-Instructions-jinb10en1-03-(1903)

5.8.6.3 LDS3000 vacuum configuration for the operating mode GROSS with pump module........24

5.8.6.4 LDS3000 vacuum configuration for the operating mode FINE with pump module ............25

5.8.6.5 LDS3000 vacuum configuration for the operating mode ULTRA with pump module.........26

5.8.6.6 Comparison of the specifications LDS1000 and LDS3000 ................................................27

5.8.7 Vacuum connection transfer from the LDS1000 to the LDS3000 ............................................... 28

5.8.7.1 Vacuum connection transfer for the operating mode GROSS ...........................................28

5.8.7.2 Vacuum transfer for the operating mode FINE ..................................................................29

5.8.7.3 Vacuum connection transfer for the operating mode FINE to ULTRA ...............................29

5.9 Interface protocol LDS1000/LDS2010 ....................................................................................................29

6 Operation........................................................................................................................................................30

7 Error messages ..............................................................................................................................................31

8 Maintenance and repair..................................................................................................................................32

8.1 Cleaning the device ................................................................................................................................32

8.2 Send in for repair ....................................................................................................................................32

9 Decommissioning the device..........................................................................................................................33

9.1 Disposing of the device...........................................................................................................................33

9.2 Sending in the device .............................................................................................................................33

10 Appendix.........................................................................................................................................................34

10.1 CE Declaration of Conformity .................................................................................................................34

INFICON About these instructions | 1

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1 About these instructions

This document applies to the software version stated on the title page.

Product names may occur in the document, which are added for identification

purposes only and belong to the respective owner of the rights.

1.1 Warnings

DANGER

Imminent hazard resulting in death or serious injuries

WARNING

Hazardous situation resulting in potential death or serious injuries

CAUTION

Hazardous situation resulting in minor injuries

NOTICE

Hazardous situation resulting in damage to property or the environment

1.2 Other associated documents

Name Document number

Operating Instructions LDS3000 MS

module

jiqa54

Operating Manual Control Unit CU1000 jina54

Operating instructions bus module jiqb10

Operating instructions I/O module jiqc10

Operating instructions XL sniffer adapter jinxa54

Interface protocols jira54

1 | About these instructions INFICON

6 / 36 LDS-Retrofit-Kit-Operating-Instructions-jinb10en1-03-(1903)

1.3 Target groups

These operating instructions are intended for the owner and for technically qualified

personnel with experience in leak detection technology and integration of leak

detection devices in leak detection systems. In addition, the installation and use of the

device require knowledge of electronic interfaces.

INFICON Safety | 2

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2 Safety

2.1 Intended use

Under certain circumstances the device functions also in the leak detection systems

with LDS2000. When installed with a LDS2000 contact the INFICON Service.

The device forms the interface between the existing leak detection system and the

retrofitted LDS3000. The LDS3000 can then be used without any electrical

adaptations.

• You must install, operate and service the device only in compliance with these

operating instructions.

• Comply with application limits, see "Technical Data".

• Only use the device in connection with the existing leak detection systems, in

which a LDS1000/LDS2010 is being used and retrofitted with a LDS3000.

Improper use Avoid the following, non-intended uses:

• Operation at too high ambient temperature

• Using the device outside of the specific area

The device is an accessory for retrofitting into an existing leak detection systems with

the LDS1000/LDS2010. The device is installed in connection with a LDS3000.

2.2 Owner requirements

The following notes are for companies or any person who is responsible for the safety

and effective use of the product by the user, employee or third party.

Safety conscious operation

• Operate the device only if it is in perfect technical condition and has no damage.

• Only operate the device in accordance with this instruction manual, in a safety and

risk conscious manner.

• Adhere to the following regulations and observe their compliance:

– Intended use

– General applicable safety and accident prevention regulations

– International, national and local standards and guidelines

– Additional device-related provisions and regulations

• Only use original parts or parts approved by the manufacturer.

2 | Safety INFICON

8 / 36 LDS-Retrofit-Kit-Operating-Instructions-jinb10en1-03-(1903)

• Keep this instruction manual available on site.

Personnel qualifications

• Only instructed personnel should be permitted to work with and on the device. The

instructed personnel must have received training on the device.

• Make sure that authorized personnel have read and understood the operating

instructions and all other applicable documents.

2.3 Duties of the operator

• Read, observe, and follow the information in this manual and in the work

instructions provided by the owner. This concerns in particular the safety

instructions and warnings.

• Always observe the complete operating instructions for all work.

• If you have any questions about operation or maintenance that are not answered

in this manual, please contact Customer Service.

2.4 Dangers

The measuring instrument was built according to the state-of-the-art and the

recognized safety regulations. Nevertheless, improper use may result in risk to life and

limb on the part of the user or third parties, or damage to the measuring instrument or

other property may occur.

Hazards due to liquids

and chemicals

Liquids and chemical substances can damage the instrument.

• Do not suck up liquids with the instrument.

• Never try to find toxic, caustic, microbiological, explosive, radioactive or other

harmful substances with the device.

• Only use the device away from areas with a risk of explosions.

Dangers from electric

power

There is a danger to life from the contact of conductive parts inside the device.

• Disconnect the device from the power supply prior to any installation and

maintenance work. Make sure that the electric power supply cannot reconnected

without authorization.

The device contains electric components that can be damaged from high electric

voltage.

• Before connecting the device to the power supply, make sure that the supply

voltage specified on the device is the same as the local power supply.

INFICON Shipment, Transport, Storage | 3

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3 Shipment, Transport, Storage

Shipment Item Quantity

LDS retrofit kit 1

Operating instructions 1

Power supply line 24 V, 3 m 1

Power supply line 24V, 5 m 1

EU power supply cord 2.5 m 1

USA power supply cord 2.5 m 1

Table1:

Shipment

Check the scope of delivery of the product for completeness after receipt.

Transport

NOTICE

Damage caused by transport

Transport in unsuitable packaging material can damage the device.

► Retain the original packaging.

► Only transport the device in its original packaging.

Storage Always store the device in compliance with the technical data, see Technical data

[}11].

4 | Description INFICON

10 / 36 LDS-Retrofit-Kit-Operating-Instructions-jinb10en1-03-(1903)

4 Description

4.1 Function

The device is an accessory for retrofitting into an existing leak detection systems with

the LDS1000/LDS2010. The device is installed in connection with a LDS3000.

Under certain circumstances the device functions also in the leak detection systems

with LDS2000. When installed with a LDS2000 contact the INFICON Service.

The device forms the interface between the existing controller of the leak detection

system and the retrofitted LDS3000. Take the LDS3000 device into operation as a

Plug and Play device.

Make an adaptation to the vacuum equipment depending on the existing leak

detection system.

4.2 Device setup

Fig.1:

Front view

Front panel handles

Cover installation slot CU1000

LED operating display

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