IEF Werner 115/42 Manuel utilisateur
June 2018 Translation of the original operating instructions
MAN_EN_1057398_Module115-42(B)_R3b.doc Module 115/42 (B) Page1 of 47
IEF-Werner GmbH
Wendelhofstraße 6
78120 Furtwangen - Germany
Phone: + 49 7723-925-0
Fax: + 49 7723-925-100
www.IEF-Werner.de
Translation of the original instructions
Module 115/42 (B)
Issue: June 2018
Article no.: 1057398
Translation of the original instructions June 2018
Page 2 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc
Change History:
Trademarks and trade names are used without any warranty of their free usability. Texts and
examples were created with great care. Nevertheless, errors cannot be excluded. IEF-Werner GmbH
does not assume legal responsibility nor any liability for missing or incorrect statements and their
consequences.
IEF-Werner GmbH reserves the right to modify or improve the software or hardware or parts of it, as
well as the supplied documentation or parts of it, without previous notice.
IEF-Werner GmbH expressly reserves all rights for replication and photomechanical reproduction,
including in extracts.
We are always grateful for suggestions for improvements and information about errors.
© June 2018, IEF-Werner GmbH
Document Code
Date
Revision
MAN_EN_1057398_Modul115-42_R1a.doc
26.01.2007
New release of the English document according to the
original German instruction:
MAN_DE_1057397_Modul115_42_R1b.doc
MAN_EN_1057398_Modul115-42_R1b.doc
19.04.2010
New article no. of clamping elements and drive units
MAN_EN_1057398_Modul115-42_R2a.doc
14.12.2013
Translation of the current original German instruction:
MAN_DE_1057397_Modul115_42_R3b.doc
MAN_EN_1057398_Modul115-42_R2b.doc
21.01.2015
Content structure restructured in chapter 3
MAN_EN_1057398_Modul115-42(B)_R3a.doc
08.01.2018
Revision due to use of other slides / guides
MAN_EN_1057398_Modul115-42(B)_R3b.doc
04.06.2018
Modification in chapter 4 maintenance
(Module 115/42 or Module 115/42 B).
June 2018 Translation of the original instructions
MAN_EN_1057398_Module115-42(B)_R3b.doc Module 115/42 (B) Page 3 of 47
Table of Contents
1Safety 5
1.1 Definition or warning notes 5
1.2 General warning notes 5
1.3 Special hazard warnings 6
2Intended use 7
2.1 Reasonably foreseeable misuse 7
3Assembly instructions 8
3.1 Installation position 8
3.2 Overview of motor installation variants 8
3.2.1 Module 115/42 or 115/42 B, installation variant 1 9
3.2.2 Module 115/42 or 115/42 B, installation variant 5 10
3.3 Attachment 11
3.3.1 Installation of actuators 13
3.4 Wiring 14
3.4.1 Motors 14
3.4.2 Initiators 14
3.4.2.1 Technical data of initiators 15
3.4.2.2 Plug for end position switch 16
3.4.3 Cable routing 16
3.5 Technical data 17
3.5.1 Tightening torques for screw connections (general) 17
3.5.2 Technical data of the linear module 115/42 or 115/42 B 17
3.5.3 Type label 18
3.5.4 Technical data when using a planetary gear 18
3.5.5 Axis distances and tooth numbers 19
3.5.6 Load cases 20
3.5.6.1 Torques and carrying capacities 20
3.5.6.2 Tilting of the carriage unit at lateral load 21
4Maintenance 22
5Troubleshooting 23
6Repair instructions 25
6.1 Factory-setting of the toothed belt tension 26
6.2 Replace toothed belt 27
6.3 Reference side of the guide system 29
7Parts lists and drawings 30
7.1 Module 115/42 30
Translation of the original instructions June 2018
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7.2 Module 115/42 B 32
7.3 Slide Module 115/42 (L=195) 34
7.4 Slide Module 115/42 (L=300) 36
7.5 Slide Module 115/42 B (L=195) 38
7.6 Slide Module 115/42 B (L=300) 40
7.7 (Belt) Gearbox module 80/15 42
7.8 Flange 44
7.9 Design-specific assemblies/components 45
7.9.1 Installation flange gearbox (e.g. planetary gear type PLFE64) 45
7.9.2 Overview clamping elements 46
8Declaration of incorporation 47
June 2018 Translation of the original instructions Safety
MAN_EN_1057398_Module115-42(B)_R3b.doc Module 115/42 (B) Page 5 of 47
1 Safety
1.1 Definition or warning notes
WARNING
Indicates potential danger. Non-observance of the safety provisions may
cause death or severe injury.
CAUTION
Indicates potential danger. Non-observance of the safety provisions may
cause property damage or injury.
NOTE
Offers additional information.
1.2 General warning notes
The module must only be commissioned by specialists who received safety-technical
instruction and are able to assess potential dangers. Furthermore, all chapters of these
operating instructions must have been read and understood completely.
WARNING
The system must be powered down for all assembly, disassembly or
repair work. There is a high danger of injury.
WARNING OF HOT SURFACE
During operation, heating of the motor, in particular of stepper motors, can
cause the burns of the skin when touching the motor. Install a protective
device, if possible! Do not touch the marked areas or wait for an adequate
cooling time.
CAUTION
Motor connectors must not be inserted or disconnected when live. Risk of
burning of the contacts and risk of flying sparks.
Safety Translation of the original instructions June 2018
Page 6 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc
CAUTION
Linear modules always have to be operated in connection with suitable safety
devices (e.g., safety cell, protective room, protective housing,
light curtain).
NOTE
Observe the Declaration of Incorporation (see section Declaration of
incorporation, page 47).
1.3 Special hazard warnings
In addition, this Original User's Manual also contains the following special hazard warning:
DANGER FROM CRUSHING
These places of the components pose the danger of crushing limbs in
operation.
June 2018 Translation of the original instructions Intended use
MAN_EN_1057398_Module115-42(B)_R3b.doc Module 115/42 (B) Page 7 of 47
2 Intended use
The linear unit module 115/42 (see Figure 1) or module 115/42 B was designed for use in the
commercial area. Use of a high-quality guide warrants high dynamics and good running
behaviour. The internal guide system is protected from contamination by the toothed belt.
Additionally, the guide elements have special seals that protect the guide tracks from coarse
dirt.
Figure 1: Module 115/42
The linear unit module 115/42 or module 115/42 B can be used for many applications. They
usage areas range from stop adjustment in the wood industry to equipment systems for
SMD-components, joining and pressing processes in precision mechanics, loading and
unloading stations of tool machines, to manipulators for the packaging industry.
2.1 Reasonably foreseeable misuse
The linear module 115/42 or 115/42 B is not to be used for certain applications such as the
transport of persons and animals or as a pressing/bending device for cold working of metal.
Use of the linear module without additional measures is also not possible in special fields of
application, such as the chemical or food industry or in explosive atmospheres.
In case of doubt, consult the manufacturer.
Assembly instructions Translation of the original instructions June 2018
Page 8 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc
3 Assembly instructions
3.1 Installation position
The installation position is optional, i.e. the linear module can be used horizontally as well as
vertically.
CAUTION
In the vertical installation position, use only motors with spring-operated brake
to prevent the lowering of the drive in de-energized condition!
3.2 Overview of motor installation variants
Figure 2: Installation variants module 115/42 or 115/42 B
June 2018 Translation of the original operating instructions Assembly instructions
MAN_EN_1057398_Module115-42(B)_R3b.doc Module 115/42 (B) Page 9 of 47
3.2.1 Module 115/42 or 115/42 B, installation variant 1
Figure 3: Module 115/42 or 115/42 B, subassembly number 1000901, installation variant 1
Assembly instructions Translation of the original operating instructions June 2018
Page 10 of 47 Module 115/42 (B) MAN_EN_1057398_Module115-42(B)_R3b.doc
3.2.2 Module 115/42 or 115/42 B, installation variant 5
Figure 4: Module 115/42 or 115/42 B, subassembly number 1000901, installation variant 5
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