HERO MAESTRO EDGE PROGRAMMED FI Manuel utilisateur

PREFACE

Thank you for selecting a . We Hero MotoCorp MAESTRO EDGE PROGRAMMED FI

wish you many miles of continued riding pleasure in the years ahead.

We at are committed to demonstrate excellence in our environment Hero MotoCorp,

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with all applicable legislation including environment legislation and

strengthen the green supply chain.

Your is conforming to latest (Bharat stage- norms) regulation for emission, safety & vehicle VI

noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are

environment friendly in nature.

This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature

the engine gets ON.

is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of

India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in

conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when

Let us make this world a safer, healthier and more environment friendly place.

Your Authorised dealer will be glad to provide further information or Hero MotoCorp

assistance and is equipped to handle your future service needs.

This booklet is your guide to the basic operation and maintenance of your new

Hero MotoCorp MAESTRO EDGE PROGRAMMED FI. Please take time to read it

carefully. As with any fine machine, proper care and maintenance are essential for trouble-free

operation and optimum performance.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE

AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR

CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS

CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY

OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY

PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN

PERMISSION FROM Hero MotoCorp Ltd.

NOTE

ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS

OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD

LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero

MotoCorp Ltd MAESTRO EDGE PROGRAMMED FI’ COMPLIES WITH THE LATEST ‘

EMISSION NORMS.

CONTENTS

Pg. No.Pg. No.

•Accessories and modifications 8

SAFE RIDING TIPS 9

TIPS FOR HEALTHY ENVIRONMENT 10

VEHICLE VIEWS 11

PART FUNCTIONS 14

VEHICLE SPECIFICATION 2

VEHICLE IDENTIFICATION 1

•Protective apparel 5

•Load limits and guidelines 7

VEHICLE SAFETY 4

•Important safety information 4

•Pillion footrest/Women pillion step 32

•Instruments and indicators 14

FEATURES 26

•Brakes (Integrated braking) 18

ESSENTIAL INDIVIDUAL COMPONENTS 25

•Steering lock 26

•Fuel tank lid lock/Seat lock/Helmet holder 27

•Boot lamp/Boot lamp switch/USB charger 29

•Luggage hooks 30

•Side stand indicator 31

•Side stand switch/Side stand 31

•Keys 17

•Fuel 20

•Tyres (Tubeless) 22

•Ignition switch 25

HANDLEBAR SWITCHES CONTROL 26

•Center compartment 28

•Document compartment/First aid kit/

Tool kit holder 28

•LCD panel 16

MAJOR COMPONENTS 18

•Center compartment 33

•Body cover 34

•Front center cover 37

•Front cover 38

BODY PARTS REMOVAL 33

ZONAL/REGIONAL/AREA OFFICES

HERO GENUINE PARTS

PARKING/TOOL KIT/FIRST AID KIT 49

CLEANING OF VEHICLE/WASHING OF VEHICLE 50

MAINTENANCE/SAFETY PRECAUTIONS 52

•Rear view mirror 40

PRE-RIDE INSPECTION/ANTI-THEFT TIPS 42

•Headlamp assembly 40

•Headlamp focus adjustment 41

STARTING THE ENGINE 43

RUNNING IN/RIDING 45

•Floor side cover 39

AIR CLEANER ELEMENT 56

THROTTLE OPERATION 58

POLISHING OF VEHICLE 69

REMOVING ROAD SALT 69

STORAGE GUIDE 70

ROAD SIGNS 73

BULB/LED REPLACEMENT 66

WARRANTY

SPARK PLUG/BRAKE SHOE WEAR 62

FUSE REPLACEMENT 64

BASIC TROUBLESHOOTING 71

AIR CLEANER DRAIN TUBE CLEANING 57

MAINTENANCE SCHEDULE 53

ENGINE OIL 59

FINAL DRIVE OIL REPLACEMENT 61

SUSPENSION 65

CATALYTIC CONVERTER 68

EVAPORATIVE EMISSION CONTROL SYSTEM 69

BATTERY 63

Vehicle Identification Number (VIN)

Location: Stamped on the lower right side of

the frame, visible from the window provided

on right floor side cover.

VEHICLE IDENTIFICATION

Engine No.

Location: Stamped on the lower side of

the left crankcase.

JF16EK#

#######

2. For dealing with legal & insurance departments.

1. During registration of the vehicle.

VIN and Engine number may be required:

MBLJFW39#########

Model: MAESTRO EDGE PROGRAMMED FI

VIN Engine

Variant

JFW39 JF16EK

Disc/Cast wheel/Integrated brakes

MBL JFW39 # # # #####

Manufacturer

code Vehicle

Description Model Year Plant

Code Month of

Manufacturing Production

Serial Number

Check

Digit

Engine No.: JF16EK########

JF16EK # # # #####

Engine

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

VIN: MBLJFW39#########

SPECIFICATIONSITEM

Dimensions

Overall length

Overall width

Overall height

Wheelbase

Saddle height

Ground clearance

Weight

Engine oil

Transmission oil

Fuel tank

Maximum power

Maximum torque

Bore and stroke

Compression ratio

Displacement

Capacities

Engine

Spark plug gap

Valve clearance

Idle speed

Intake (cold)

Exhaust (cold)

Chassis and suspension

Spark plug

Chassis type

Front suspension

Rear suspension

Caster angle

VEHICLE SPECIFICATION

Pay load

1843 mm

718 mm

1188 mm

1261 mm

775 mm

155 mm

0.80 litre at disassembly and 0.70 litre at draining

0.12 litre at disassembly

0.10 litre at draining

5 litres

6.0 kW @ 7250 r/min

8.70 N-m @ 5750 r/min

50.0x56.5 mm

9.5:1

110.9 cc

Champion-RG8YC (Federal Mogul)

0.8-0.9 mm

0.14±0.02 mm

1550±100 r/min

High rigidity under bone

Telescopic, hydraulic shock absorber

Unit swing with spring loaded hydraulic damper

28°

130 kg

112 kgKerb weight

SPECIFICATIONSITEM

Primary reduction

Final reduction Variomatic drive, (2.53-0.8)

9.423 (50/20X49/13)

Transmission

Battery 12V-4Ah/ETZ-5 *MF battery

Electricals

Clutch system Dry, automatic centrifugal clutch

Alternator 125 W @ 5000 r/min

Starting system

Headlamp (High/Low)

Tail/Stop lamp

Kick/Electric start

12V-35/35W Halogen bulb-** MFR

12V-0.4W/1.6W Qty-8 nos. (LED)

Turn signal lamp

Position lamp

Meter illumination

12V-10Wx4 nos.(**MFR-Clear lens-Amber bulb)

12V-4.7W (LED)

12V-80 mWx3 nos. (LED-Amber)

Turn signal indicator 12V-105 mWx2 nos. (LED-Green)

Hi beam indicator

Licence plate

Side stand indicator

12V-133 mW (LED-Blue)

12V-5W

12V-80 mW (LED-Red)

* MF stands for Maintenance Free

** MFR stands for Multi-Focal Reflector

VEHICLE SPECIFICATION

Boot lamp 12V-0.5W

LCD illumination 12V-135 mW (LED-Amber)

Programmed FI malfunction indicator lamp (MIL) 12V-135 mW (LED-Amber)

Fuse Main fuses

Spare fuses 15A, 10A, 10A and 10A

15A and 10A

Tyre size Front

Rear

90/90-12 54 J (Tubeless tyre)

90/100-10 53 J (Tubeless tyre)

Hydraulic brake fluid DoT 3 or DoT 4

Brakes Dia 190 mm

Front (Disc type)

Rear (Drum type) Internal expanding shoe type (Dia. 130 mm)

Take time to learn & practice your

vehicle

VEHICLE SAFETY

Even if you have ridden other vehicles,

practice riding in a safe area to become

familiar with how this vehicle works and

handles, and to become accustomed to the

vehicle's size and weight.

It is a proven fact, helmet significantly reduces

the number and severity of head injuries. So

always wear a helmet and make sure your

pillion rider does the same. We also

recommend that you wear eye protection,

sturdy boots, gloves and other protective gear

(page 6).

Make sure that you are physically fit, mentally

focused and free of alcohol and drugs. Check

that you and your pillion are both wearing an

approved vehicle helmet and protective

apparel. Instruct your pillion on holding onto

the grab rail or your waist, leaning with you in

turns, and keeping their feet on the footrest

even when the vehicle is stopped.

Before riding your vehicle

Your vehicle can provide many years of

service and pleasure if you take responsibility

for your own safety and understand the

challenges you can meet on the road.

There is much that you can do to protect

yourself when you ride. You will find many

helpful recommendations through out this

manual. Following are a few that we consider

most important.

IMPORTANT SAFETY INFORMATION

Always wear a helmet

Always pay due attention to other vehicles

around you, and do not assume that other

drivers see you. Be prepared to stop quickly or

perform an evasive maneuver.

Keep your vehicle in safe condition

Make yourself easily visible

Ride defensively

Pushing the limits is another major cause of

vehicle accidents. Never ride beyond your

personal abilities or faster than conditions

demand. Remember that fatigue and

negligence can significantly reduce your ability

to make good judgements and ride safely.

Some drivers do not see vehicles because they

are not looking for them. To make yourself

more visible, wear bright reflective clothing,

position yourself so that others can see you,

signal before turning or changing lanes, and

use horn which will help others to notice you.

For safe riding, its important to inspect your

vehicle before every ride and perform all

recommended maintenance. Never exceed

load limits, and use accessories that have been

recommended by Hero MotoCorp for this

vehicle. See (page 7) for more details.

Riding under the influence of alcohol or drugs

is dangerous. Alcohol can reduce your ability

to respond to changing conditions and reduce

the reaction time. Do not drink and ride.

Do not drink and ride

Ride within your limits

Additional riding gear

Helmets and eye protection

Your helmet is your most important piece of

riding gear because it offers the best

protection against head injuries. A helmet

should fit your head comfortably and securely.

A bright coloured helmet can make you more

noticeable in traffic, as can reflective strips.

An open-face helmet offers some protection,

but a full-face helmet offers more. Always

wear face shield or goggles to protect your

eyes and help your vision.

In addition to a helmet and eye protection, we

also recommend:

•Sturdy boots with non-slip soles to help

protect your feet and ankles.

•A two wheeler riding suit or jacket for

comfort as well as protection. Bright

coloured reflective clothing can help make

you more noticeable in traffic. Be sure to

avoid loose clothes that could get caught on

any part of your vehicle.

•Leather gloves to keep your hands warm

and help prevent blisters, cuts, burns, and

bruises.

If you are involved in a crash

If you decide to continue riding, first evaluate

the condition of your vehicle. If the engine is

still running, turn it off. Inspect for fluid leaks,

check the tightness of critical nuts and bolts,

and check the handlebar, brake levers, brakes,

and wheels. Ride slowly and cautiously. Your

vehicle may have suffered damage that is not

immediately apparent. Have your vehicle

thoroughly checked at a qualified service

facility as soon as possible.

PROTECTIVE APPAREL

Following are suggestions to help you choose

proper riding gear.

Personal safety is your first priority. If you or

anyone else has been injured, take time to

assess the severity of the injuries and whether

it is safe to continue riding. Call for emergency

assistance if needed. Also follow applicable

laws and regulations if another person or

vehicle is involved in the crash.

For your safety, we strongly recommend that

you always wear an approved helmet (ISI

marked), eye protection, boots, gloves, long

pants and a long sleeve shirt or jacket

whenever you ride. Take care of loose/

hanging clothes while solo/pillion riding.

Although complete protection is not possible,

wearing proper gear can reduce the chance of

injury when you ride.

•Be sure you and your pillion always wear a

helmet, eye protection and other protective

apparel when you ride.

•Not wearing a helmet increases the chance of

serious injury or death in a crash.

WARNING

PROTECTIVE APPAREL

Always wear HELMET

Wear bright or

reflective clothing

Wear a face shield or goggles

Shoes should be close fitting,

low heels and offer ankle protection

Wear gloves

However exceeding the weight limit or

carrying an unbalanced load can seriously

affect your vehicle's handling, braking and

stability. Non Hero MotoCorp accessories,

modifications, and poor maintenance can

reduce your safety margin.

LOAD LIMITS AND GUIDELINES

Your vehicle has been designed to carry you,

one pillion and limited amount of cargo. When

you add cargo or carry a passenger, you may

feel some difference during acceleration and

braking. But so long as you keep your vehicle

well maintained, with good tyres and brakes,

you can safely carry loads within the limits and

guidelines.

How much weight you put on your vehicle,

and how you load it, are important to your

safety. Anytime you ride with a pillion or cargo

you should be aware of the following

information.

The following pages give more specific

information on loading, accessories and

modifications.

Front luggage hook : 3.0 kg

Rear luggage hook : 1.5 kg

Center compartment : 10.0 kg

Putting too much weight in individual storage

compartments can also affect stability and

handling. So be sure to stay within the limits

given below:

Maximum weight:

Load limits

Following are the load limits for your vehicle:

Includes the weight of the rider, pillion, all

cargo and all accessories.

Maximum weight capacity: 130 Kg

Loading guidelines

Improperly loading your vehicle can affect its

stability and handling. Even if your vehicle is

properly loaded, you should ride at reduced

speeds whenever carrying cargo.

Your vehicle is primarily intended for

transporting you and a pillion. If you wish to

carry more cargo, check with your Authorised

Hero MotoCorp workshop for advice and be

sure to read the information regarding

accessories on (page 8).

•Follow all load limits and other loading

guidelines in this manual.

•Overloading or improper loading can cause a

crash and you can be seriously injured.

WARNING

(1) uggage ook (2) uggage ookFront l h Rear l h

(3) Center compartment

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