Hasco H1281-6 Manuel utilisateur

GB 05 / 21 HK

Operating instructions

H1281/...

Primezone

Control unit

HASCO hot runner 2

Introduction

Dear customer,

thank you for havin chosen a HASCO temperature controller. This hi h quality device has

been produced in our ISO 9001-certified factory and was shipped to you after a thourou h

quality test.

Unpack Check the device for eventual shippin dama e.

Don't connect dama ed equipment !

Claim the dama e with your shippin a ent.

Read Please read carefully this operatin manual before brin in the device into servi-

ce !

Connect Wirin the device should be done by your qualified electrician followin the in-

structions iven in this manual.

Warranty period is 1 year and includes all malfunctions clearly caused by material, pro-

duction or desi n failures. Repair or replacement in this case are free of char e,

you only pay the shippin cost to our factory. No further claims or requirements

can be accepted, especially for consequential losses or dama es.

Service We help you quickly and at resonable costs. Just send us the device with repair

order and precise description of the malfunction.

Carefull packaging is essential for a safe shipment !

Small repairs up to the maximum amount mentionned in our commercial terms and conditi-

ons are done immediately without formal offer. In any other case, we contact you as soon as

possible to determine the next steps.

To facilitate your orientation in this manual, you find the followin symbols :

Safety advice

Warnin , imminent dan er

General information

Wirin and installation advice

Operations manual H1281

HASCO hot runner 3

Disclaimer

Compliance with the operatin instructions is a prerequisite for the safe operation of the

controller unit and for achievin the specified product and performance characteristics.

HASCO Hasenclever GmbH + Co KG is not liable for personal injury, property dama es or

financial losses that arise from non-compliance with the operatin instructions. Warranty for

defects is excluded in such cases.

This controller unit has been desi ned and built safely by us and also left the plant in a safe

and proper workin condition. To maintain this condition and to ensure safe operation, the

user must follow the instructions and warnin s described in this manual and the safety in-

structions herein included.

Since the observance of safety is outside our sphere of influence, we cannot be held liable

for dama es resultin from failure to comply with one or more of these rules. The list of safety

re ulations can not be complete (mechanical and forei n re ulations). Not mentionin or lis-

tin these rules does not mean that they have no validity.

Commissionin , maintenance and repair work may only be performed by persons which are

reco nized as professionals within the meanin of current le islation (VDE-rules, safety law

for electrical equipment, accident prevention le islation of the employers liabilities insurance

association).

Warranty limitations

The content of this documentation has been carefully established and thourou hly verified.

HASCO Hasenclever GmbH + Co KG assumes no responsibility for any dama e that may

arise from errors in the documentation. In particular, descriptions and technical specifica-

tions are not warranted characteristics in a le al sense.

HASCO Hasenclever GmbH + Co KG has the ri ht to make chan es to the product descri-

bed or documentation without prior notice, if they are made for reasons of reliability and qua-

lity improvements, or by technical pro ress.

We always appreciate any advice for possible errors or potential improvements, that help us

provide you with even better products and services in the future.

HASCO hot runner 4

Table of content

Chapter Pa e

0 Introduction…………………………………………………………….. 2

1 Features.……………………………………………………………….. 5

2 Safety advice…………………………………………………………… 6

2.1 Environmental advice…………………………………………………. 7

2.2 Qualification of personnel…………………………………………….. 7

3 Specification…….……………………………………………………… 9

4 Installation and wirin …...…………………………………………….. 11

5 Operation.………………………………………………………………. 15

5.1 Main switch...…………………………………………………………… 15

5.2 Operatin elements and keys..……………………………………….. 15

5.3 Touchscreen……….…………………………………………………… 16

6 HASCO Touchscreen Operation System...…………………………… 18

6.1 „Homescreen“…………………………………………………………… 18

6.2 Part „Hotrunner“ - view total situation…………………………………. 19

6.2.1 Zones - view in roups. ………………………………………….. 22

6.2.2 Zones - detail view...……………………………………………… 23

6.3 Part „Settin s“………...………………………………………………… 33

6.3.1 Settin s - User…………….………………………………………. 33

6.3.2 Settin s - Lan ua e….…...……………………………………… 36

6.3.3 Settin s - System……..………………………………………….. 37

6.3.4 Settin s - Zones confi uration….....……………………………. 45

6.4 Part „Mould dia nosis“………………….……………………………… 61

6.5 Part „Real time analysis“……………………………………………….. 65

6.6 Part „Mould memory“ ………...………………………………………… 67

6.7 Part „Alarms“………..….……………………………………………….. 71

7 Keyword index……...…………………………………………………… 73

8 CE-conformity certificate……………………………………………….. 76

Operations manual H1281

HASCO hot runner 5

1 Features

Ready to use compact multizone temperature controller for all 230V hotrunner systems

- Compact unit for 6 up to 48 zones

- User friendly touchscreen operation with HASCO ouchscreen Operation

System

- Adaptive control al orithm with automatic self-tunin for every zone

- Safety load-sheddin for process-hi h temperature

- Synchronized heatin for all zones possible

- Boostin for „frozen“ nozzles possible

- Inte rated heater current monitorin

- Intelli ent, pro rammable soft start routine

- Pro rammable alarm settin s for every zone and various self-monitorin

functions

- Standard with mould dia nosis function

- Mould memory and real-time data analysis

- Smartphone- or tablet operation with inte rated WIFI

HASCO hot runner 6

2 Safety advice

1. Please read this advice carefully.

2. Keep this operations manual for use near the machine.

3. This is an electrical device driven with hi h volta e, please respect the current VDE-

and safety re ulations.

Mains volta e and every volta e reater than 42 volts is dan erous !

4. Connect to a power source followin the identification plate on the device.

5. Avoid contamination of the interior with debris, liquids or sprays.

Risk of short-circuit, fire or electric shock !

6. Before cleanin the device, disconnect from the power source.

7. Place the device in a stable manner and prevent it from slippin away. Take care of

the tension load created by the wirin , fix the cables separately from the controller.

8. Clean the surface of the touchscreen only with appropriate, soft cleanin material,

never use solvants or abrasive deter ents or material.

9. Don‘t place the device on hot machine surfaces or near radiation sources of hot

parts.

10. Keep the power connection cable clear of hot parts or sharp ed es.

11. Disconnect the power cable immediately, if

- it was dama ed,

- liquid or parts penetrated the device,

- the device was dama ed by fallin down or other mechanical impacts,

- you have the suspicion of any malfunction.

12. Operation of the device and any other intervention must only carried out by

qualified staff members followin chapter 2.2 .

13. For repair, the device should be send back to our factory. Attempted selfrepair

causes immediate termination of the warranty period !

If spare parts are required, only parts recommended by the supplier must be used.

The use of other parts may cause dama e and/or hazard for operation personnel.

14. Please respect further recommandations and warnin s described in this opera-

tions manual.

Operations manual H1281

HASCO hot runner 7

2.1 Environmental advice

1. This device has been produced accordin to EU-directive 2002/95/EG(RoHS), this

applies also to all of its components.

2. The approved ran e of climatic conditions may not be left durin current operation.

3. The published de ree of protection of the device must be taken into account when

definin the operational and environmental conditions of use.

4. This device must not be used in areas exposed to explosion hazards.

5. Electronic scrap, electronical devices and their components are subject of specific

re ulation concernin treatment of special refuse and may only be disposed by

certified bodies.

2.2 Qualification of personnel

For the use and operation of this device, the followin requirements re ardin

qualification and trainin of the personnel must be taken into account :

1. Operator

2. Tool setter / shift leader

3. Administrator

4. Maintenance and repair personnel

5. Manufacturer

Definition of the different qualification levels see next pa e.

HASCO hot runner 8

o 1.) Operator

- Scope of activities :

Startin and stoppin of current operation, readin of actual operational situation and

current alarms, limited alterin of heatin parameters

- Qualification :

Trained for the operation of the actual device and its risks and hazards by a qualified

person, at least of the level „Tool setter / shift leader“

o 2.) ool setter / shift leader

- Scope of activities :

As 1.), additionally alterin of more heatin parameters in the zones confi uration,

loadin and savin of mould data into or from the mould memory, performin of mould

dia nosis pro ram

- Qualification :

Professional trainin or equivalent experience, trained for the operation of the actual

device and its riscs and hazards by a qualified person, at least of the level „Tool set-

ter / shift leader“

“

o 3.) Administrator

- Scope of activities :

As 2.), additionally confi uration of system parameters such such as memory settin s

or interface confi uration, executin of back-ups or software updates in coordination

with the manufacturer of the device

- Qualification :

Professional trainin or equivalent experience, trained for the operation of the actual

device and its riscs and hazards by a qualified person, at least of the level „Adminis-

trator“

o 4.) Maintenance– and repair personnel

- Scope of activities :

As 3.), additionally assembly of cables and wirin harnesses, default findin and repla-

cement of components inside the device while usin ori inal parts

- Qualification :

Electrically skilled person is imperative, trained for the operation of the actual device

and its riscs and hazards by a qualified person, at least of the level „Administrator“

o 5.) Manufacturer

- Scope of activities :

All activities exceedin 4.), especially modifications, up radin of functions and up-

datin of the devices software

Operations manual H1281

HASCO hot runner 9

3 Specification

Mains voltage :

230/240V +/- 10%, 48...63 Hz

Nominal rating/nominal current :

Max. 16A per zone

Up to 8 zones : max. 11 kW / 3 x 16A total

12 to 32 zones : max. 22 kW / 3 x 32A total

40 and 48 zones : max. 22 kW / 3 x 32A total

Fuses :

16A FF, 6,3x32mm, heatin -loads

5A mT, 5x20mm, controller

Standby / alarm-exit :

7-pin plu :

2 floatin contacts (230VAC, max. 3A) for alarms.

One 24V DC input to activate the 2nd (standby-) temperature-value for all zones

simultaneously, wired in parallel with the internal “stand-by” switch.

Safety load-shedding :

Disconnection of all heatin loads in case of process-hi h alarm +50°C, cannot be de-

activated

Heating load alarm :

0,0 ... 19,9A adjustable

Min. 0,4A factory default settin

Sensor inputs :

Thermocouple Fe-CuNi, type J, 0...400°C or 800°C adjustable

Internal zero point correction

Sensor is monitored for cable breaka e, short-circuit and polarity errors.

Thermocouple Ni-CrNi, type K adjustable, internal wirin „K“ on request

ouchscreen

Capacitive 10“ touchscreen with lass surface, non sensitive for dirt or contamination,

shows actual values en setpoints, load current, alarms, confi uration parameters and

mould memory settin s

Power control :

0...100% proportional, zero-volta e switchin

Triac rated up to 35A

Automatic soft-start :

(factory defaults)

Powersettin 50% / temperature 120°C / time 1 min

HASCO hot runner 10

Specification (cont.)

Sensor-/load-connectors :

24-pole standard-industry female plu 16A/400V

Pin assi nment HASCO-norm, other norms available

Accuracy :

0,25% FS

Insulation voltage :

2,5kV mains/sensor circuit

Dimensions :

410 x 367 x 185mm (WxDxH, 6 - 16 zones)

410 x 367 x 345mm (WxDxH, 24 / 32 zones)

410 x 367 x 546mm (WxDxH, 40 / 48 zones)

Additional width of 50mm for heat sink on each side

Colour :

RAL9016 sik loss : Frontpanel and back

RAL9016 structured : other casin parts

RAL2004 structured : Desi n element frontpanel

Weight (depending on number of zones)

H1281-6 : 13,7 k

H1281-8 : 13,8 k

H1281-12 : 15,3 k

H1281-16 : 15,5 k

H1281-24 : 23,9 k

H1281-32 : 25,7 k

H1281-40 : 31,4 k

H1281-48 : 33,2 k

Ce manuel convient aux modèles suivants

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