Hakko Electronics FM-2020 Manuel utilisateur

Instruction Manual

●

Thank you for purchasing the FM-2024 desoldering tool.

Please read this manual before operating the FM-2024.

Keep this manual readily accessible for reference.

●

CAUTION

● The FM-2024 cannot function by itself. It must be connected to

the Desolder Control Box (DCB), which in turn connects to the

soldering station of choice, either FM-202 or FP-102.

● For detailed information on the FM-202 and the FP-102 soldering

stations, refer to the instruction manual for the appropriate

soldering station.

MODEL

FM-2024

TABLE OF CONTENTS

1. PACKING LIST ………………………………………… 1

2. SPECIFICATIONS ……………………………………… 1

3. WARNINGS, CAUTIONS AND NOTES …………… 2

4. PART NAMES ………………………………………… 3

5. OPERATION …………………………………………… 4

6. MAINTENANCE ……………………………………… 10

7. TROUBLE SHOOTING GUIDE …………………… 14

8. PARTS LIST ………………………………………… 17

9. WIRING DIAGRAM ………………………………… 19

FM-2024

24V-70W

DESOLDER CONTROL BOX

1. PACKING LIST

Desolder control box (DCB) ............................ 1

Desoldering tool .............................................. 1

Iron holder ....................................................... 1

Handle (for gun configuration) ......................... 1

Filter pipe assembly ........................................ 1

Cleaning drill (for heating element) .................. 1

Nozzle remover ................................................ 1

Rubber foot ..................................................... 2

Instruction manual ........................................... 1

Please check to make sure that all the items listed be-

low are included:

Desolder control box (DCB) Desoldering tool

(Nozzle is not included)

Handle (for gun configuration)

Cleaning drill (for heating element)

Nozzle remover

Iron holder

2. SPECIFICATIONS

Desolder control box

Power consumption 12 W

Output 24 V

Vacuum generator Ejector type

Vacuum pressure (max.) 93 kPa (700 mmHg) (28 in. Hg)

Suction flow 28

ℓ/min.

Tip to ground potential < 2 mV

Applied air pressure 490 kPa (5.0 kgf/cm2) when in

use (trigger or button is pressed)

Compressed air

consumption

1.62 c.f.m. (46

ℓ/min.)

Outer dimension, less

cord

4.7 (W) × 1.8 (H) × 6.8 (D) in.

(119 × 45 × 172 mm)

Weight 2.6 lb. (1.2 kg)

Desoldering tool

Power consumption 70 W (24 V)

Temperature range 650 - 840°F (350 - 450°C)

Tip to ground potential < 2 mV

Tip to ground resistance < 2 Ω

Length, less cord 7.09 in. (180 mm)

Weight, less cord & hose 0.14 lb. (65 g)

Length of cord 4 ft. (1.2 m)

NOTE

The temperatures were measured using the Hakko 192

soldering tester.

This product is protected against electrostatic discharge.

Specifications and design are subject to change without notice.

Rubber foot

Filter pipe assembly

3. WARNINGS, CAUTIONS AND NOTES

WARNING

In this instruction manual, “WARNING” and “CAUTION” are defined as follows.

WARNING: Misuse may potentially cause death of, or serious injury to the

user.

CAUTION : Misuse may potentially cause injury to the user or physical

damage to the objects involved.

For your safety, be sure to comply with these precautions.

Failure to do so may result in serious problems.

CAUTION

When the power is on, the nozzle temperature is between 650°F/350°C and 840°F/450°C.

Since mishandling may lead to burns or fire, be sure to comply with the following

precautions.

● Do not touch the metal parts near the nozzle, nearby plastic parts, or the spring iron

holder.

● Do not use the product near flammable items.

● Advise other people in the work area that the unit can reach a very high temperature

and should be considered potentially dangerous.

● Turn the power off while taking breaks and when finished using the unit.

● Before replacing parts or storing the unit, turn the power off and allow the unit to cool to

room temperature.

To prevent damage to the unit and ensure a safe working environment, be sure to comply

with the following precautions.

Use only filtered air. Adjust the pressure to 490 to 686 kPa (5.0 to 7.0 kgf/cm2) while

allowing air to flow by pulling the trigger.

● Do not use the unit for applications other than desoldering.

● Do not rap the desoldering tool against the work bench to shake off residual solder, or

otherwise subject the iron to severe shocks.

● Do not modify the unit.

● Use only genuine HAKKO replacement parts.

● Do not wet the unit or use the unit when your hands are wet.

● When desoldering, ensure good ventilation for smoke.

● While using the unit, don’t do anything which may cause bodily harm or physical dam-

age.

4. PART NAMES

DCB

(Refer to p.17~18 for part nos.)

Power lamp

Illuminated when the power

switch is turned ON.

DESOLDER CONTROL BOX

FM-2024

24V-70W

Receptacle

Connect the FM-2024 to

this receptacle.

Filter case cover

The ceramic paper filter is

located inside.

Fuse holder Power switch Union

External air inlet.

Power code

Connecting cord

Connect to FM-202 or

FP-102.

MODEL FM-2024

Front holder

Filter pipe assembly

Replace as a cartridge.

Back holder

Filter pipe lock button

The filter pipe assembly will be locked

until this button is presssed.

Push button

Suction start switch (when straight grip is used).

Back holder bushingNozzle unlock button

Remove the nozzle from the

grip while pressing this button.

Slide button

To remove the gun handle, slide

the button up to unlock it.

Trigger

Suction start switch

(when gun style handle

is used).

<Front>

<Back>

FM-2024

24V-70W

FM-2024

24V-70W

FM-2024

24V-70W

5. OPERATION

Assembling, connection and

operation

1. Iron holder

2. Connecting and replacing

the filter pipe

Pull the back holder (A) until it

locks, then insert the filter pipe

assembly with the opening to the

nozzle side. Ensure that the outer

surface of the filter pipe assembly

is even with the handle support.

If the filter pipe assembly is tilted,

a leak may occur.

To replace the filter pipe

assembly, press back holder

unlock button, pull the back

holder to lock it, change the filter

pipe assembly, then lock the filter

pipe assembly.

Replace the filter pipe assembly

in the cartridge.

3. Attaching and replacing

the nozzle

Insert the grip fully into the

nozzle cartridge as shown in

the illustration. Once the nozzle

cartridge is inserted, it is locked

automatically.

To replace the nozzle cartridge,

insert the nozzle remover into the

flange of the nozzle cartridge and

pull.

Nozzle remover

Iron holder

assembly

Iron holder

(A)

(B)

Attaching

Replacing

②Push

①

CAUTION

The nozzle can be very hot. To attach or

remove the nozzle cartridge, be sure to

use the nozzle remover to preclude the

possibility of breaking the grip or cartridge.

CAUTION

The surface of the filter pipe

assembly may be very hot.

5. OPERATION

Press the nozzle unlock button (A)

and remove the nozzle cartridge.

CAUTION

The nozzle may be very hot.

The nozzle remover may be

left mounted on the end of the

straight grip when not in use to

prevent it from being misplaced.

Connections

1. Connect the plug from the

FM-2024 to the receptacle on the

DCB, then connect the DCB to

the soldering station as shown in

the drawing.

2. Put the FM-2024 into the iron

holder

To mount the FP-102 atop the

DCB, attach two rubber feet,

which come with the FP-102, to

the bottom rear of the FP-102 to

prevent the FP-102 from falling

off.

3. Connect the hose from the

FM-2024 to the filter case cover

on the DCB.

FM-2024

24V-70W

FM-2024

24V-70W

7.5

6.5

8.07.0

MODEL

FP-102

FM-2024

24V-70W

7.5

6.5

8.0

7.0

MODEL

FP-102

DESOLDER CONTROL BOX

Not sensitive to

vertical orientation

ReceptacleFully insert

until the plug is

clicked.

Insert the plug until it stops,

and then pull it without

pressing the lock pin.

If this does not disconnect

the plug from the receptacle,

the plug is inserted properly.

CAUTION

The FP-102 is currently

sold in the U.S. market.

Fully insert.

③

4. 4. Connect the DCB to the shop

air supply/compressor.

Use only filtered air to eliminate

the probability of dust, water,

and oil content from fouling the

mechanism.

Adjust the pressure to 490 kPa

(5.0 kgf/cm2) with the regulator

while allowing air to flow by

pressing the button (or pulling the

trigger) on the handpiece.

CAUTION

If you attempt to adjust the pressure

without allowing air to flow, or if the

tube size is not as specified, the

suction capability will decrease.

Ensure that the regulator shows less

than 882 kPa (9.0 kgf/cm2) when the

trigger is turned OFF. If pressure equal

to or higher than this value is applied,

damage may result.

5. Turn ON the power

Ensure that the power switch is

OFF before inserting the AC plug.

CAUTION

Be sure to ground this product as it is

ESD safe by design.

Turn the power switches ON as

follows: First, the DCB; second,

the soldering station. Unless

the DCB is turned on first, an

error message will appear since

the desoldering iron remains

disconnected.

Typical

interconnections

DCB

Tube

Use a tube with inner diameter of 0.16

in. (4 mm) minimum.

Use length of 9.8 ft. (3 m) maximum.

Joint

Threaded portion

outside diameter

ø0.24 in. (ø6 mm)

Regulator

Adjust to 490 kPa

(5.0 kgf/cm2)

Air filter

Removes foreign

matter, dust, oil

content, and water

content

Compressor

CAUTION

Be sure to use an air filter. Foreign matter in the piping

or the air supply can jam the solenoid valve, causing a

failure.

Using the desoldering iron in

the gun configuration.

To use the desoldering iron in

the gun configuration, attach the

handle to the straight grip.

To remove the handle, slide down

the button located on the rear of

the handle to unlock it, then slide

the handle toward the back of the

FM-2024.

5. OPERATION

FM-2024

24V-70W

FM-2024

24V-70W

FM-2024

24V-70W

Align the parts and slide the handle

toward the front.

The handle will be locked

automatically.

Operation

1. When the FM-2024 is used with

the FM-202, turning the power

switch ON will display the nozzle

ID .

All the standard nozzles for

FM-2024 share the same ID .

Use the standard nozzle as it is.

If a different ID was entered,

change to . Refer to the

FM-202 instruction manual for

instructions in changing the

nozzle ID.

2. Set the temperature.

Refer to the instruction manuals

for the soldering station being

used.

3. Reaching the set

temperature

After the soldering station has

reached the set temperature,

there will be an idle period of 15

seconds before the 'ready' alarm

sounds. This time is used to

ensure more efficient suction.

For the FM-202, pressing the

push button (or pulling the trigger)

before the alarm sounds will cause

the displayed temperature to start

blinking. Neither model should

be used until after the alarm has

sounded. However, if the nozzle

temperature is 482°F/250°C or

higher when the power is turned

ON, the idling time will be omitted.

Removing solder

Clean the nozzle end.

Be sure the nozzle tip is tinned

with clean, fresh solder.

CAUTION

In case of long shape nozzle, the nozzle temperature will be lower

than the normal one. In order to set very precise temperature,

enter the nozzle ID number of .

FM-2024

24V-70W

If the nozzle tip is coated with

oxidized film or the like, its thermal

conductivity deteriorates. In contrast,

if the nozzle end is wetted with a

small amount of clean solder, its

thermal conductivity increases.

1. Melt the solder.

Position the nozzle above the

lead to be desoldered as shown

in the illustration and melt the

solder.

CAUTION

Never allow the nozzle to touch the

board itself.

Confirm that the solder is melted.

CAUTION

To confirm that all solder is melted,

observe the inside of the hole and

the backside of the P.W.B. If this

is difficult to do, try slowly moving

the lead with the nozzle. If the lead

moves, the solder is melted. Never

move the lead by force. If it doesn’t

move easily, the solder isn’t yet fully

melted.

2. Extract the solder.

After confirming that the solder

is completely melted, extract the

solder by pressing the button (or

squeezing the trigger)

CAUTION

Never leave any solder remaining

inside the hole in the P.W.B.

3. Problems during

desoldering.

If solder remains, resolder the

c o mp o n e n t a nd re p ea t th e

desoldering process.

Nozzle

P.W.B.

Solder

Lead

Slowly move

the lead with

the nozzle.

Extract the solder by slowly

moving the lead back and forth

with the tip of the nozzle.

5. OPERATION

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