Genie Z-34/22 Manuel utilisateur

Operator's Manual Sixth Edition • First Printing

Z-34/22 • Z-34/22N PartNo.1258814

Sixth Edition: First Printing, July 2014

"Genie" and "Z" are registered trademarks of

Genie Industries in the U.S.A. and many other

countries.

These machines comply with

ANSI A92.5

CSA B354.4

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

Printed on recycled paper

Printed in U.S.A.

Important

Read,understandandobey thesesafety rulesand

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual should

be considered a permanent part of your machine and

should remain with the machine at all times. If you

have any questions, call Genie.

Contents

Page

Safety Rules .............................................................. 1

Controls .................................................................... 10

Legend ...................................................................... 12

Pre-operationInspection ........................................... 13

Maintenance ............................................................. 15

Function Tests.......................................................... 18

WorkplaceInspection................................................ 23

OperatingInstructions............................................... 24

TransportandLifting Instructions .............................. 31

Decals ...................................................................... 34

Specifications ........................................................... 38

Internet:http://www.genielift.com

e-mail:[email protected]

Operator's Manual

Sixth Edition • First Printing

PartNo.1258814 Z-34/22•Z-34/22N 1

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—

safety and operator's manuals and machine

decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmentalregulations.

You are properly trained to safely operate the

machine.

Operator's Manual Sixth Edition • First Printing

2 Z-34/22•Z-34/22N PartNo.1258814

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines

andapparatusinaccordancewithapplicable

governmentalregulationsandthefollowingchart.

Voltage Minimum Safe

Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway or

sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energizedpowerlines.Personnelonthegroundor

in the platform must not touch or operate the

machine until energized power lines are shut off.

Donotoperatethemachineduringlightningor

storms.

Do not use the machine as a ground for welding.

Tip-over Hazards

Occupants,equipment and materialsshall not

exceed the maximum platform capacity.

Maximum platform capacity 500 lbs 227 kg

Maximum platform capacity

Machine equipped with

Aircraft Protection Package 440 lbs 200 kg

Maximum occupants 2

The weight of options and accessories, such as

pipecradles,panel cradlesandwelders,will reduce

the rated platform capacity and must be factored

into the total platform load. See the decals on the

options.

Operator's Manual

Sixth Edition • First Printing

PartNo.1258814 Z-34/22•Z-34/22N 3

CEand Australia Markets: Donot useair-filled

tires.Thesemachines areequippedwith

foam-filledtires.Wheelweightandproper

counterweight configuration are critical to stability.

Do not raise or extend the boom unless the

machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds in the platform only when the

machine is on a severe slope.

If the tilt alarm sounds while the boom is lowered:

Do not extend, rotate or raise the boom above

horizontal. Move the machine to a firm, level

surfacebeforeraising theplatform.

ANSI, CSA and AUS models: If the tilt alarm

sounds when the platform is raised: Use extreme

caution. Identify the condition of the boom on the

slope as shown below. Follow the steps to lower

the boom before moving to a firm, level surface. Do

notrotatetheboomwhilelowering.

CE models: If the tilt alarm sounds when the

platform is raised, use extreme caution. The

Machine Not Level indicator light will come on and

the drive function in one or both directions will not

operate. Identify the condition of the boom on the

slope as shown below. Follow the steps to lower

the boom before moving to a firm, level surface. Do

notrotatetheboomwhilelowering.

All models: If the tilt alarm

sounds with the platform uphill:

1 Lowertheprimaryboom.

2 Lowerthesecondaryboom.

3 Retracttheprimaryboom.

If the tilt alarm sounds with the

platformdownhill:

1 Retracttheprimary

boom.

2 Lowerthesecondary

boom.

3 Lowertheprimary

boom.

SAFETY RULES

Operator's Manual Sixth Edition • First Printing

4 Z-34/22•Z-34/22N PartNo.1258814

SAFETY RULES

Donot drivethe machine on or nearuneven terrain,

unstablesurfacesorotherhazardousconditions

withthe boomraised orextended.

Do not drive the machine on a slope that exceeds

the maximum uphill, downhill or side slope rating of

the machine. Slope rating applies only to machines

in the stowed position.

Z-34/22N, Maximum slope rating, stowed position

Counterweight uphill 35% 19°

Counterweight downhill 20% 11°

Side slope 25% 14°

Z-34/22 DC, Maximum slope rating, stowed position

Counterweight uphill 30% 17°

Counterweight downhill 20% 11°

Side slope 25% 14°

Note: Slope rating is subject to ground conditions

andadequatetraction.

Do not push off or pull toward any object outside

of the platform.

Maximum allowable

side force - ANSI &

CSA

150 lbs / 667 N

Maximum allowable

manual force - CE

90 lbs / 400 N

Do not alter or disable the limit switches.

Do not drive over 0.7 mph / 1 km/h with the primary

boomraisedorextended orthesecondaryboom

raised.

Do not use the platform controls to free a platform

thatiscaught, snaggedorotherwise prevented

from normal motion by an adjacent structure. All

personnelmust beremoved from theplatform

before attempting to free the platform using the

groundcontrols.

Do not raise the boom when wind speeds may

exceed 28 mph / 12.5 m/s. If wind speeds exceed

28 mph / 12.5 m/s when the boom is raised, lower

the boom and do not continue to operate the

machine.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed to

the wind will decrease machine stability.

Use extreme care and slow speeds while driving

the machine in the stowed position across uneven

terrain,debris, unstableor slippery surfaces and

nearholesanddrop-offs.

Operator's Manual

Sixth Edition • First Printing

PartNo.1258814 Z-34/22•Z-34/22N 5

Do not use batteries that weigh less than the

originalequipment.Batteries areusedas

counterweight and are critical to machine stability.

Each battery must weigh a minimum of

88 lbs / 40 kg. Each battery box including batteries

must weigh a minimum of 452 lbs / 205 kg..

Do not use the machine as a crane.

Do not push the machine or other objects with the

boom.

Do not contact adjacent structures with the boom.

Do not tie the boom or platform to adjacent

structures.

Do not place loads outside the platform perimeter.

Do not alter or disable machine components that in

any way affect safety and stability.

Do not replace items critical to machine stability

with items of different weight or specification.

Do not modify or alter an aerial work platform

withoutpriorwrittenpermission from the

manufacturer.Mountingattachmentsforholding

toolsor other materialsonto the platform,toeboards

or guard rail system can increase the weight in the

platform and the surface area of the platform or the

load.

Do not place or attach overhanging loads to any

part of this machine.

Do not place ladders or scaffolds in the platform or

against any part of this machine.

Do not transport tools and materials unless they are

evenly distributed and can be safely handled by

person(s)intheplatform.

Do not use the machine on a moving or mobile

surface or vehicle.

Be sure all tires are in good condition and lug nuts

areproperlytightened.

SAFETY RULES

Operator's Manual Sixth Edition • First Printing

6 Z-34/22•Z-34/22N PartNo.1258814

Fall Hazards

Occupants must wear a

safety belt or harness and

complywithapplicable

governmentalregulations.

Attach lanyard to the anchor

providedin the platform.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor at

all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Lower the platform entry mid-rail or close the entry

gatebeforeoperating.

Do not enter or exit the platform unless the

machine is in the stowed position and the platform

is at ground level.

Collision Hazards

Be aware of limited sight

distance and blind spots

whendrivingoroperating.

Beaware of theboom position whenrotating the

turntable.

Checkthe work areafor overheadobstructionsor

otherpossiblehazards.

Beawareofcrushinghazardswhengraspingthe

platformguardrail.

Operators must comply with employer, job site and

governmentalrulesregardingtheuseofpersonal

protectiveequipment.

Observeandusethecolor-codeddirectionarrows

on the platform controls and drive chassis for drive

and steer functions.

SAFETY RULES

Operator's Manual

Sixth Edition • First Printing

PartNo.1258814 Z-34/22•Z-34/22N 7

SAFETY RULES

Do not lower the boom unless the area below is

clearofpersonnel andobstructions.

Limit travel speed according to the condition of the

ground surface, congestion, slope, location of

personnel, and any other factors which may cause

collision.

Do not operate a boom in the path of any crane

unless the controls of the crane have been locked

outand/or precautionshavebeen takento prevent

any potential collision.

Nostunt driving orhorseplay whileoperatinga

machine.

Component Damage Hazard

Do not use the machine as a ground for welding.

Damaged Machine Hazards

Donot usea damaged ormalfunctioning machine.

Conductathoroughpre-operationinspectionofthe

machine and test all functions before each work

shift. Immediately tag and remove from service a

damagedormalfunctioningmachine.

Besure allmaintenance hasbeen performed as

specified in this manual and the

GenieZ-34/22&GenieZ-34/22NServiceManual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety and responsibilities

manuals are complete, legible and in the storage

containerlocated onthe platform.

Operator's Manual Sixth Edition • First Printing

8 Z-34/22•Z-34/22N PartNo.1258814

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/or burn skin.

Improper contact with components under any

cover will cause serious injury. Only trained

maintenance personnel should access

compartments. Access by the operator is only

advised when performing a pre-operation

inspection. All compartments must remain closed

and secured during operation.

SAFETY RULES

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personnel to potential personal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—used to indicate the

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

serious injury.

Orange—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

seriousinjury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentiallyhazardoussituation

which, if not avoided, may cause

minorormoderateinjury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—used to indicate operation

or maintenance information.

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