Genie GS-2668 RT Guide de configuration

Operator’s Manual

with Maintenance Information

Third Edition

Second Printing

Part No. 82414

GenieGS-2668RTandGenieGS-3268RT PartNo.82414

Operator's Manual Third Edition · Second Printing

First Edition: Ninth Printing, October 2000

Second Edition: Second Printing, March 2002

Third Edition: Second Printing, July 2004

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other

countries. "GS" is a trademark of Genie

Industries.

Thesemachinescomply with

ANSI/SIA 92.6-1999.

Printed on recycled paper

Printed in U.S.A.

Important

Read,understandandobeythesesafetyrulesand

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual

should be considered a permanent part of your

machine and should remain with the machine at all

times. If you have any questions, please call Genie

Industries.

Contents

Page

Safety ........................................................................ 1

Legend ....................................................................... 9

Controls .................................................................... 10

Pre-operationInspection ........................................... 12

Maintenance ............................................................. 14

Function Tests.......................................................... 17

WorkplaceInspection................................................ 20

OperatingInstructions............................................... 21

TransportandLifting Instructions .............................. 25

Decals ...................................................................... 28

Specifications ........................................................... 32

Internet:http://www.genielift.com

e-mail:[email protected]

PartNo.82414 GenieGS-2668RTandGenieGS-3268RT 1

Operator's Manual

Third Edition • Second Printing

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will

result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machineoperationcontainedinthisoperator's

manual.

1 Avoidhazardoussituations.

Knowandunderstandthesafetyrulesbefore

going on to the next section.

2 Alwaysperformapre-operationinspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Youread,understandandobeythe

manufacturer'sinstructionsandsafety rules—

safetyandoperator'smanualsandmachine

decals

Youread,understandandobeyemployer's

safetyrules and worksite regulations

Youread,understandandobeyallapplicable

governmentalregulations

Youareproperlytrainedtosafelyoperate the

machine.

2 GenieGS-2668RTandGenieGS-3268RT PartNo.82414

Operator's Manual Third Edition • Second Printing

SAFETY RULES

ElectrocutionHazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines

and apparatus in accordance with applicable

governmental regulations and the following chart.

Voltage Minimum Safe

Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway

or sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energized power lines. Personnel on the ground

or in the platform must not touch or operate the

machine until energized power lines are shut off.

Do not operate the machine during lightning or

storms.

Do not use the machine as a ground for welding.

Tip-over Hazards

Occupants,equipment and materials shall not

exceed the maximum platform capacity or the

maximum capacity of the platform extension.

Maximum capacity - GS-2668 RT

Platform retracted 1250 lbs 567 kg

Platform extended - Platform only 950 lbs 431 kg

Platform extended - Extension only 300 lbs 136 kg

Maximum occupants 4

Maximum capacity - GS-3268 RT

Platform retracted 1000 lbs 454 kg

Platform extended - Platform only 700 lbs 318 kg

Platform extended - Extension only 300 lbs 136 kg

Maximum occupants 4

1250 lbs / 567 kg Platform only

950 lbs / 431 kg

Extension only

300 lbs / 136 kg

1000 lbs / 454 kg Platform only

700 lbs / 318 kg

Extension only

300 lbs / 136 kg

PartNo.82414 GenieGS-2668RTandGenieGS-3268RT 3

Operator's Manual

Third Edition • Second Printing

SAFETY RULES

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds on the chassis and in the

platform when the machine is on a severe slope.

If the tilt alarm sounds:

Lower the platform. Move the machine to a firm,

level surface. If the tilt alarm sounds when the

platform is raised, use extreme caution to lower the

platform.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed to

the wind will decrease machine stability.

Donotdrivethe machine on or near uneven terrain,

unstablesurfaces orotherhazardousconditions

with the platform raised.

Use extreme care and slow speeds while driving

the machine in the stowed position across uneven

terrain,debris,unstableor slippery surfaces and

nearholesanddrop-offs.

Do not alter or disable the limit switches.

Do not drive over 0.5 mph / 0.8 km/h with the

platformraised.

Do not raise the platform unless the machine is on

a firm, level surface.

Do not use the platform controls to free a platform

thatiscaught,snagged or otherwiseprevented

from normal motion by an adjacent structure. All

personnelmustberemovedfromtheplatform

before attempting to free the platform using the

groundcontrols.

Do not alter or disable machine components that in

any way affect safety and stability.

Do not replace items critical to machine stability

with items of different weight or specification.

4 GenieGS-2668RTandGenieGS-3268RT PartNo.82414

Operator's Manual Third Edition • Second Printing

SAFETY RULES

Do not push off or pull

towardanyobject outside

of the platform.

Maximum side force

GS-2668 RT

ANSI & CSA - 4 person 200 lbs / 890 N

Australia - Indoor use only - 4 person 90 lbs / 400 N

Australia - Outdoor use - 4 person 90 lbs / 400 N

GS-3268 RT

ANSI & CSA - 4 person 200 lbs / 890 N

Australia - Indoor use only - 4 person 90 lbs / 400 N

Australia - Outdoor use - 2 person 90 lbs / 400 N

Do not transport tools and materials unless they are

evenly distributed and can be safely handled by

person(s)intheplatform.

Do not modify or alter an aerial work platform

withoutpriorwritten permissionfromthe

manufacturer.Mountingattachmentsforholding

toolsor other materials onto the platform, toeboards

or guard rail system can increase the weight in the

platform and the surface area of the platform or the

load.

Do not place or attach fixed or overhanging loads to

any part of this machine.

Do not place ladders or scaffolds in the platform or

against any part of this machine.

Do not use the machine on a moving or mobile

surface or vehicle.

Be sure all tires are in good condition, castle nuts

areproperlytightenedandcotterpinsareproperly

installed.

Do not use the machine as a crane.

Do not push the machine or other objects with the

platform.

Do not contact adjacent structures with the

platform.

Do not tie the platform to adjacent structures.

Do not place loads outside the platform perimeter.

PartNo.82414 GenieGS-2668RTandGenieGS-3268RT 5

Operator's Manual

Third Edition • Second Printing

Fall Hazards

The guard rail system provides fall protection. If

occupant(s)oftheplatformarerequired towear

personalfallprotectionequipment (PFPE) dueto

job site or employer rules, PFPE equipment and its

use shall be in accordance with the PFPE

manufacturer’sinstructionsandapplicable

governmentalrequirements.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor at

all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Closethe entrygatebeforeoperating.

Do not operate the machine unless the guard rails

are properly installed and the entry is secured for

operation.

Collision Hazards

Be aware of limited sight

distance and blind spots

whendrivingoroperating.

Beawareoftheextended platform position when

movingthemachine.

The machine must be on a level surface or secured

beforereleasingthebrakes.

Operators must comply with employer, job site and

governmentalrulesregardinguseofpersonal

protectiveequipment.

Checktheworkareafor overhead obstructions or

otherpossiblehazards.

Beawareofcrushinghazards whengraspingthe

platformguardrail.

Observeandusecolor-codeddirectionarrowson

the platform controls and platform decal plate for

drive and steer functions.

Do not operate a machine in the path of any crane

ormovingoverheadmachineryunlessthecontrols

of the crane have been locked out and/or

precautionshave been taken to prevent any

potentialcollision.

SAFETY RULES

6 GenieGS-2668RTandGenieGS-3268RT PartNo.82414

Operator's Manual Third Edition • Second Printing

SAFETY RULES

Nostuntdrivingorhorseplay while operating a

machine.

Do not lower the platform unless the area below is

clearofpersonnel and obstructions.

Limit travel speed according to the condition of the

ground surface, congestion, slope, location of

personnel and any other factors which may cause

collision.

Component Damage Hazards

Do not use any battery or charger greater than 12V

tojump-starttheengine.

Do not use the machine as a ground for welding.

Explosion and Fire Hazards

Do not start the engine if you smell or detect liquid

petroleumgas(LPG),gasoline,dieselfuelor other

explosive substances.

Donotrefuelthemachinewiththe engine running.

Refuel the machine and charge the battery only in

anopen,well-ventilated area awayfromsparks,

flames and lighted tobacco.

Donotoperatethemachineinhazardouslocations

orlocationswherepotentiallyflammableor

explosive gases or particles may be present.

Donotsprayether into enginesequippedwithglow

plugs.

Damaged Machine Hazards

Donotuseadamagedormalfunctioningmachine.

Conductathoroughpre-operationinspectionofthe

machine and test all functions before each work

shift. Immediately tag and remove from service a

damagedormalfunctioningmachine.

Besureallmaintenancehasbeenperformedas

specifiedinthismanualand the appropriate Genie

servicemanual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety and responsibilities

manualsarecomplete, legible and in the storage

containerlocatedontheplatform.

Crushing Hazards

Keep hands and limbs out of scissors.

Usecommonsenseandplanningwhenoperating

the machine with the controller from the ground.

Maintainsafedistancesbetweenthe operator, the

machine and fixed objects.

Maintain a firm grasp on the platform rail when

pulling the rail pins. Do not allow the platform guard

rails to fall.

Bodily Injury Hazard

Alwaysoperatethemachineinawell-ventilated

areatoavoidcarbonmonoxidepoisoning.

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/orburn skin.

Impropercontactwithcomponents under anycover

will cause serious injury. Only trained maintenance

personnel should access compartments. Access

by the operator is only advised when performing a

pre-operationinspection.Allcompartmentsmust

remainclosedandsecuredduringoperation.

PartNo.82414 GenieGS-2668RTandGenieGS-3268RT 7

Operator's Manual

Third Edition • Second Printing

SAFETY RULES

Outrigger Safety

Tip-over Hazards

Do not lower the outriggers unless the machine is

on a firm surface. Avoid drop-offs, holes, unstable

orslipperysurfacesand other possible hazardous

conditions.

When the auto level function is not being used and

theoutriggersarebeingloweredindividually,the

steer-endoutriggers mustbeloweredfirst.

Do not raise the platform unless the machine is

level. Do not set the machine up on a surface

where it cannot be leveled using only the

outriggers.

Do not raise the platform unless all four outriggers

areproperlylowered, the footpadsareinfirm

contact with the ground and the machine is level.

Do not adjust the outriggers while the platform is

raised.

Donot drivewhiletheoutriggersarelowered.

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective

clothingandeyewearwhenworking withbatteries.

Avoid spilling or contacting battery acid. Neutralize

battery acid spills with baking soda and water.

Explosion Hazard

Keep sparks, flames and lighted tobacco away

from batteries. Batteries emit explosive gas.

Electrocution Hazard

Avoid contact with electrical terminals.

8 GenieGS-2668RTandGenieGS-3268RT PartNo.82414

Operator's Manual Third Edition • Second Printing

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personneltopotentialpersonal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—usedtoindicatethe

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

seriousinjury.

Orange—usedtoindicatethe

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

seriousinjury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentiallyhazardoussituation

which, if not avoided, may cause

minorormoderateinjury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—usedtoindicateoperation

ormaintenanceinformation.

SAFETY RULES

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