FieldServer Profibus DP FS-8700-20 Note de version

ASierraMonitorCompany

APPLICABILITY & EFFECTIVITY

Effective for all systems manufactured after May 1, 2001

Driver Manual

(Supplement to the FieldServer Instruction Manual)

FS-8700-20 Profibus DP

Driver Version: 1.02

Document Revision: 4

FS-8700-20 Profibus DP Driver Manual Table of Contents

FieldServer Technologies 1991 Tarob Court Milpitas, California 95035 USA Web:www.fieldServer.com

Tel: (408) 262-2299 Fax: (408) 262-9042 Toll_Free: 888-509-1970 email: [email protected]

Table of Contents

1. Profibus DP Description...................................................................................................3

2. Driver Scope of Supply.....................................................................................................4

2.1. Supplied by FieldServer Technologies for this driver....................................................4

2.2. Provided by the Supplier of 3rd Party Equipment...........................................................4

2.2.1. Hardware...................................................................................................................4

2.2.2. Software....................................................................................................................4

3. Hardware Connections.....................................................................................................5

3.1. Hardware Troubleshooting............................................................................................5

3.2. SST Profibus card LEDs ...............................................................................................5

3.3. Profibus Master Configuration.......................................................................................6

3.4. Using the SST Configuration Tool for Profibus Master Configuration...........................6

3.5. Using COM PROFIBUS for Profibus Master Configuration...........................................6

4. Configuring the FieldServer as a Profibus DP Master...................................................7

4.1. General..........................................................................................................................7

4.2. Data Arrays/ Descriptors...............................................................................................7

4.3. Client Side Connection Descriptions.............................................................................8

4.4. Client Side Node Descriptors........................................................................................8

4.5. Client Side Map Descriptors..........................................................................................9

4.6. Creating the Network Configuration File for the Master..............................................10

5. Configuring the FieldServer as a Profibus DP Slave Only..........................................13

5.1. General........................................................................................................................13

5.2. Data Arrays/ Descriptors.............................................................................................13

5.3. Server Side Connection Descriptions..........................................................................14

5.4. Server Side Node Descriptors.....................................................................................14

5.5. Server Side Map Descriptors ......................................................................................15

Appendix A. Special Driver Parameters............................................................................16

Appendix A.1. DP_Buffer....................................................................................................16

Appendix A.2. Data_Type, Address & Length ....................................................................16

Appendix B. Driver Notes...................................................................................................17

Appendix B.1. Understanding buffer types and Map Descriptor functions..........................17

Appendix C. Troubleshooting............................................................................................19

Appendix C.1. FieldServer as a Profibus slave...................................................................19

Appendix C.2. FieldServer as a Profibus Master................................................................20

Appendix C.3. Error and Informational Messages on Ruinet E and F screens...................21

FS-8700-20 Profibus DP Driver Manual Page 3 of 22

FieldServer Technologies 1991 Tarob Court Milpitas, California 95035 USA Web:www.fieldServer.com

Tel: (408) 262-2299 Fax: (408) 262-9042 Toll_Free: 888-509-1970 email: [email protected]

1. Profibus DP Description

The Profibus DP driver allows the FieldServer to transfer data to and from devices using

Profibus DP protocol. The Communications Adapter card is included with the FieldServer. The

FieldServer can function as either a Master or a Slave on the Profibus Network.

When acting as a DP Master, the FieldServer requires a Profibus master configuration file in

addition to its own configuration file. The Profibus master configuration file

(bridge.bss/bridge.2bf) describes the operating network, and the FieldServer configuration file

(config.csv) describes the data that will be accessed within the Profibus slaves. As slaves are

added or removed from the Profibus network, the Profibus master configuration file will need to

be updated. The Profibus master configuration is created using a Profibus configuration tool.

The tool provided on the SST CD can be used to create this file.

As a slave, the Profibus DP driver allows the FieldServer to be a single slave station to another

master. This slave is capable of transferring 244 bytes of input and 244 bytes of output to the

other master. If it is necessary to transfer more data to a Profibus master, then the Profibus

DPMS driver and adapter card will be necessary. For Slave applications, the Profibus master

configuration file is not used, and only the FieldServer configuration file will be used to set the

FieldServer’s Profibus Slave station address and buffer sizes.

To connect to the Profibus network, the FieldServer has been equipped with a 5136-PFB-ISA

card. This card has a standard DB-9 Profibus port that will accommodate a DB9 (Male)

Profibus connector (supplied) and drop cable (not supplied).

The 5136-PFB-ISA card requires firmware (PFBDP.SS1) which will be factory installed onto the

FieldServer prior to shipment.

The information that follows describes how to expand upon the factory defaults provided in the

configuration files included with the FieldServer.

FS-8700-20 Profibus DP Driver Manual Page 4 of 22

FieldServer Technologies 1991 Tarob Court Milpitas, California 95035 USA Web:www.fieldServer.com

Tel: (408) 262-2299 Fax: (408) 262-9042 Toll_Free: 888-509-1970 email: [email protected]

2. Driver Scope of Supply

2.1. Supplied by FieldServer Technologies for this driver

FieldServer Technologies

PART # Description

SST 5136-PFB-ISA Profibus ISA card

SST CD “For Profibus Interface Cards”

Profibus connector without terminating resistor

FS-8700-20 Driver Manual.

2.2. Provided by the Supplier of 3rd Party Equipment

2.2.1. Hardware

PART # DESCRIPTION

Profibus DP Network Components

PC for configuration tool

Profibus connector with terminating resistor (if required)

2.2.2. Software

PART # DESCRIPTION

User is required to create gsd file if required. Template gsd is

available on the SST CD provided.

FS-8700-20 Profibus DP Driver Manual Page 5 of 22

FieldServer Technologies 1991 Tarob Court Milpitas, California 95035 USA Web:www.fieldServer.com

Tel: (408) 262-2299 Fax: (408) 262-9042 Toll_Free: 888-509-1970 email: [email protected]

3. Hardware Connections

The FieldServer is equipped with a SST 5136-PFB-ISA interface card, which has a standard

Profibus DB-9 interface available for connection to the Profibus network. If the FieldServer is

located at an end of the network, termination will be required. For more information on Profibus

cables and connections, please refer to the documentation provided on the SST CD.

WARNING: Improper cabling can cause physical layer problems that are hard to diagnose.

The FieldServer is connected to the Profibus DP as shown in the connection drawing below:

Configure the Profibus DP according to manufacturer’s instructions

FS-X40

DATE: 03/09/04

BY: MC

(408)-262-2299

BASE NAME:

FILE NAME:

PROFIBUS DP

CONNECTION DIAGRAM

Phoenix Connector

DB 9 Connector

GND

Comms LED

GND

SST 5136-PFB ISA card

NOTES

1) Connect only via the Phoenix or DB9

connector to the Profibus network.

2) Terminate DB9 by connecting pin 1-2 and 4-5

on the Phoenix connector

Sys LED

3.1. Hardware Troubleshooting

During initialization, the Profibus DP driver checks for the 5136-PFB-ISA hardware and

checks for any conflicts with other hardware. If any errors occur during initialization, an

entry in the error log will be produced.

3.2. SST Profibus card LEDs

There are two LEDs on the SST Profibus Card. When operating normally the COM LED

should remain solid green. Any communications errors will cause it to flash red for at least

one second. The SYS LED shows the status of both the master and slave. If using either

the slave or master, the SYS LED will show green if all is ok, amber if all is ok but the bus is

running in program mode, and red if there is a problem. If running both master and slave,

the LED will sequence through the master status, the slave status and then off.

FS-8700-20 Profibus DP Driver Manual Page 6 of 22

FieldServer Technologies 1991 Tarob Court Milpitas, California 95035 USA Web:www.fieldServer.com

Tel: (408) 262-2299 Fax: (408) 262-9042 Toll_Free: 888-509-1970 email: [email protected]

3.3. Profibus Master Configuration

If using the FieldServer as a Profibus master, provide a configuration file to fully describe the

network connected to the FieldServer. The Profibus driver will accept a 2BF file or a BSS

file. The 2BF file is created using COM PROFIBUS from Siemens. The BSS file is created

using the SST Profibus Configuration tool. These files can be loaded onto the FieldServer

using the FieldServer RUI utilities.

If no configuration file is found on the FieldServer, the Profibus DP driver will still be

available as a slave if the System_Station_Address and local Node ID values match. See

section on configuring as a Slave for more details. After power up, the FieldServer will

continually try to detect the Profibus baud rate. Once detected, the FieldServer will go

online and send its inputs to the master, and receive its outputs from the master. The size

of the input and output buffers are determined by examining the Map Descriptors within the

FieldServer configuration file.

3.4. Using the SST Configuration Tool for Profibus Master Configuration

To use the SST Configuration tool, install it onto a Windows machine from the CD provided.

After starting the tool:

Create a new network specifying the SST 5163-PFB-ISA as the master.

Set the network properties such as baud rate by right clicking on the PROFIBUS-DP icon.

Add the slaves intended to connect to the network.

When complete, save the network and from the Edit menu, select export binary. Save the

binary file as bridge.bss.

Send bridge.bss to the FieldServer using RUI utilities.

3.5. Using COM PROFIBUS for Profibus Master Configuration.

Please refer to the COM PROFIBUS manual for instructions on how to create a master

configuration file using COM PROFIBUS. Once completed, save the binary file as bridge.2bf

and send it to the FieldServer using RUI utilities.

FS-8700-20 Profibus DP Driver Manual Page 7 of 22

FieldServer Technologies 1991 Tarob Court Milpitas, California 95035 USA Web:www.fieldServer.com

Tel: (408) 262-2299 Fax: (408) 262-9042 Toll_Free: 888-509-1970 email: [email protected]

4. Configuring the FieldServer as a Profibus DP Master

The sections below describe the parameters available for configuring the driver as a Client.

Note that * indicates an optional parameter, with the bold legal value being the default.

4.1. General

Section Title

FieldServer

Column Title Function Legal Values

Title Provide a title for the

configuration file (displays on

RUI editor)

Up to 15 alphanumeric

characters

System_Station_Address Profibus DP Master Station ID

of the FieldServer 0-125

Example:

// Common information

FieldServer

Title, System_Station_Address

Profibus DP Master, 0

4.2. Data Arrays/ Descriptors

Data Arrays are the neutral data buffers used by the FieldServer to pass data between

communications drivers, and are defined as follows:

Section Title

Data_Arrays

Column Title Function Legal Values

Data_Array_Name Provide name for Data Array Up to 15 alphanumeric

characters

Data_Format Provides data format

FLOAT, BIT, UInt16,

SInt16, Packed_Bit,

Byte, Packed_Byte,

Swapped_Byte

Data_Array_Length Number of Data Objects 1-10,000

Example

// Data Arrays

Data_Arrays

Data_Array_Name, Data_Format, Data_Array_Length

DA_AI_01, UInt16, 200

DA_AO_01, UInt16, 200

FS-8700-20 Profibus DP Driver Manual Page 8 of 22

FieldServer Technologies 1991 Tarob Court Milpitas, California 95035 USA Web:www.fieldServer.com

Tel: (408) 262-2299 Fax: (408) 262-9042 Toll_Free: 888-509-1970 email: [email protected]

4.3. Client Side Connection Descriptions

The adapter used for the Profibus driver must be declared in the connections section.

Section Title

Connections

Column Title Function Legal Values

Adapter Adapter Name Prof_DP

Protocol Specify protocol used Profibus_DP

Example

// Client Side Connections

Connections

Adapter, Protocol

Prof_DP, Profibus_DP

4.4. Client Side Node Descriptors

For each Profibus slave that the user wishes to access data on, an entry into a node table

must be made. The table associates a name with the node number and connection.

Section Title

Nodes

Column Title Function Legal Values

Node_Name Provide name for node Up to 32 alphanumeric

characters

Node_ID Station ID of destination Profibus

device 0-125 ( do not use same ID as in

System_Station_Address)

Protocol Specify protocol used Profibus_DP

Adapter Specify which adapter is

connected to the FieldServer Prof_DP

Example

// Client Side Nodes

Nodes

Node_Name, Node_ID, Protocol, Adapter

PDP_01, 1, Profibus_DP, Prof_DP

FS-8700-20 Profibus DP Driver Manual Page 9 of 22

FieldServer Technologies 1991 Tarob Court Milpitas, California 95035 USA Web:www.fieldServer.com

Tel: (408) 262-2299 Fax: (408) 262-9042 Toll_Free: 888-509-1970 email: [email protected]

4.5. Client Side Map Descriptors

Map Descriptors control when and how data is transferred to or from the Profibus slaves.

Column Title Function Legal Values

Map_Descriptor_Name Name of this Map Descriptor Up to 32 alphanumeric characters

Data_Array_Name Name of Data Array where data is to be stored

in the FieldServer One of the Data Array names from “Data Array”

section above

Data_Array_Offset Starting location in Data Array 0 to maximum specified in “Data Array” section above

Function Function of Client Map Descriptor RDBC, WRBC

Node_Name Name of Node to fetch data or write data to One of the node names specified in “Client Side

Nodes” above

Data_Type Data type FLOAT, WORD, BYTE, BIT

DP_Buffer Specify buffer in the DP card being accessed. Input, Output

Address Address in DP_Buffer being accessed,

expressed in byte offset

0-243

Note: When using Data_Type BIT, the address is in

bit e.g. from 0 - 1951

Length Number of points in DP_Buffer being accessed,

expressed in points defined by Data_Type

1- 1952, depending on Data_Type

e.g. when Data Type is WORD and length is 10, it

means that 10*2 = 20 bytes are used in the buffer

Example

// Client Side Map Descriptors

Map_Descriptors

Map_Descriptor_Name, Data_Array_Name, Data_Array_Offset, Function, Node_Name, DP_Type, DP_Buffer, Address, Length

FLOAT_IN_01, DA_FI_01, 0, WRBC, PDP_01, FLOAT, Output, 0000, 20

INT_IN_01, DA_AI_01, 0, WRBC, PDP_01, WORD, Output, 0080, 20

BYTE_IN_01, DA_BI_01, 0, WRBC, PDP_01, BYTE, Output, 0120, 20

BIT_IN_0,1 DA_DI_01, 0, WRBC, PDP_01, BIT, Output, 0140, 32

FLOAT_OUT_01, DA_FO_01, 0, RDBC, PDP_01, FLOAT, Input, 0000, 20

INT_OUT_01, DA_AO_01, 0, RDBC, PDP_01, WORD, Input, 0080, 20

BYTE_IN_01, DA_BO_01, 0, RDBC, PDP_01, BYTE, Input, 0120, 20

BIT_IN_01, DA_DO_01, 0, RDBC, PDP_01, BIT, Input, 0140, 32

FS-8700-20 Profibus DP Driver Manual Page 10 of 22

FieldServer Technologies 1991 Tarob Court Milpitas, California 95035 USA Web:www.fieldServer.com

Tel: (408) 262-2299 Fax: (408) 262-9042 Toll_Free: 888-509-1970 email: [email protected]

4.6. Creating the Network Configuration File for the Master

The output of this procedure is a bridge.bss file that has to be downloaded to the

FieldServer.

1) Start the SST Profibus Network Configuration Tool and drag the 5136-PFB-ISA MASTER

[Rev 1.3] Master device into the right-hand window pane.

2) Set the Station to be the same as defined under System_Station_Address in the

config.csv file. Click OK to close the Master window.

3) Right-click on the PROFIBUS_DP icon and choose Properties to configure the network.

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