Festo CDVI-DN Instructions d'utilisation et d'installation

Description

of CDVI pneumatics

Valve terminal

type 15

Clean Design

Type: CDVI5.0...

Description

197363

en 1202e

[762312]

Valve terminal CDVI

Contents and general safety instructions

Festo P.BE-CDVI-EN en 1202e

Original de.......................................

Edition en 1202e..................................

Designation P.BE-CDVI-EN...........................

Order-no. 197363..................................

Federal Republic of Germany, 2012)

Internet: http://www.festo.com

E-mail: service_internationa[email protected]

The copying, distribution and utilization of this document as

well as the communication of its contents to others without

expressed authorization is prohibited. Offenders shall be

held liable for payment of damages. All rights are reserved,

in particular the right to carry out patent, registered design

or ornamental design registration.

Contents and general safety instructions

Festo P.BE-CDVI-EN en 1202e

Contents and general safety instructions

III

Festo P.BE-CDVI-EN en 1202e

Contents

Intended use V......................................................

Target group VI......................................................

Service VI...........................................................

Notesontheuseofthismanual VII.......................................

Important user instructions IX..........................................

Abbreviations XI.....................................................

1. Overview of components 1-1........................................

1.1 The Clean Design valve terminal (CDVI) from Festo 1-4....................

1.2 Description of variants 1-5...........................................

1.3 Description of components 1-6.......................................

1.3.1 In-line valve manifolds 1-7...................................

1.3.2 End plates 1-9.............................................

1.3.3 Valves 1-10.................................................

1.3.4 Connection, display and control elements 1-12....................

2. Assembly 2-1.....................................................

2.1 Mounting the valve terminal 2-4......................................

2.1.1 Wall mounting 2-5..........................................

3. Installation 3-1...................................................

3.1 Compressed air preparation 3-4......................................

3.1.1 Operation with unlubricated compressed air 3-4.................

3.1.2 Operation with lubricated compressed air 3-5....................

3.2 General instructions on installation 3-7................................

3.3 Laying the tubing 3-8...............................................

3.4 Notes on installing the CDVI 3-10......................................

3.4.1 Pilot control of the solenoid coils (pilot air supply) 3-10.............

3.4.2 CDVI with pressure zone separation 3-11........................

3.4.3 Operating the CDVI with vacuum/low pressure 3-16...............

3.5 Connecting the CDVI 3-18.............................................

3.5.1 Connecting the pneumatic lines 3-18............................

Contents and general safety instructions

Festo P.BE-CDVI-EN en 1202e

3.5.2 Connecting the electric cables 3-22.............................

3.6 Address assignment of the valves 3-23..................................

4. Commissioning 4-1................................................

4.1 Instructions on commissioning 4-4....................................

4.1.1 Before commissioning 4-4....................................

4.1.2 Pressure increase in the overall supply 4-4......................

4.2 Checking the valves and the valve-actuator combination 4-6...............

4.2.1 Manual override 4-6.........................................

4.2.2 Checking 4-7..............................................

4.3 LED displays of the valves 4-10........................................

4.4 Troubleshooting 4-11................................................

4.4.1 Impairment of function 4-11...................................

4.4.2 Operating status of the pneumatic system 4-12...................

5. Cleaning, maintenance and conversion 5-1............................

5.1 Cleaning the CDVI 5-4...............................................

5.2 General preventive action 5-6........................................

5.3 Dismantling/fitting the CDVI 5-8......................................

5.4 Replacing valve terminal components 5-9..............................

5.4.1 Valves and blanking plates 5-9................................

5.5 Extension and conversion of the valve terminal 5-11.......................

5.5.1 Expansion block 5-11.........................................

5.5.2 Pilot air supply 5-14..........................................

5.5.3 Pressure zones 5-16.........................................

5.5.4 End plates 5-21.............................................

A. Technical appendix A-1.............................................

A.1 Technical data A-3..................................................

A.2 Accessories A-9....................................................

A.3 Overview of the valves for the CDVI A-10................................

B. Index B-1.........................................................

Contents and general safety instructions

Festo P.BE-CDVI-EN en 1202e

Intended use

The valve terminals described in this manual are intended

for fitting into a machine or automated system. Please

observe the safety regulations specified in this manual

as well as the instructions concerning the intended use

of the specific valve terminal. The valve terminals may

only be used as follows:

– As specified in industrial applications.

– In original condition without unauthorised alterations.

Only the conversions or modifications described in the

documentation supplied with the product are permitted.

– In perfect technical condition.

When used together with commercially available compo-

nents, such as actuators, the specified limits for pressures,

temperatures, electrical data, torques etc. must be observed.

National and local safety regulations must also be observed.

If implementing an emergency stop function, note the

measures listed in Chapter 3.3.3.

Range of application and certifications

The product fulfils the requirements of EU directives and is

marked with the CE marking.

Standards and test values, which the product must comply

with and fulfil, can be found in the section “Technical data”.

The product-relevant EU directives can be found in the declar-

ation of conformity.

Contents and general safety instructions

Festo P.BE-CDVI-EN en 1202e

Target group

This manual is directed exclusively at technicians trained in

control and automation technology.

Service

Please consult your local Festo Service if you have any

technical problems.

Contents and general safety instructions

VII

Festo P.BE-CDVI-EN en 1202e

Notes on the use of this manual

This manual contains specific information on fitting, installing,

commissioning, servicing, converting and cleaning the

CDVI. The manual describes only the following pneumatic

components:

– 2/2-way valves (monostable)

– Two 3/2-way valves (monostable) per valve housing

– 3/2-way valves (monostable), with external compressed

air supply

– 5/2-way valve (monostable and bistable)

– 5/3-way mid-position valves

– Manifold block

– Expansion block (with 1 or 2 valve positions) without

additional supply

– Expansion block (with 1 or 2 valve positions) without

additional pneumatic supply

– Expansion block (with 1 or 2 valve positions) with

additional electrical supply (only on fieldbus version)

– Expansion block (with 1 or 2 valve positions) with

additional pneumatic and electrical supply (only on

fieldbus version)

– Separator plates without duct separation or separator

plates with duct separation for forming up to 9 pressure

zones

– Right-hand end plates for internal or external pilot air

supply

– Left-hand end plate, on the CDVI-MP with internal multi-pin

plug connection

Contents and general safety instructions

VIII

Festo P.BE-CDVI-EN en 1202e

Technical specifications for the above-named components can

be found in the appendix.

Notes on the electrical installation of the CDVI with multi-pin

plug connection can be found in the brief description of this

valve terminal.

Instructions on the electrical installation of the CDVI with

fieldbus direct connection “DeviceNet” can be found in the

electronics description CDVI-DN (P.BE-CDVI-DN-...).

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