Ever POWERLINE 31 series Manuel utilisateur

EVER POWERLINE 31 UPS Range Operating Manual

2016-01-15 13:16

Technical Support, tel.: +48 61 6500 400

www.ever.eu

TABLE OF CONTENTS

TABLE OF CONTENTS...................................................................................................................................... 2

INTRODUCTION................................................................................................................................................. 3

GENERAL FEATURES OF THE UPS UNIT ................................................................................................... 4

SAFETY INSTRUCTIONS AND RECOMMENDATIONS ............................................................................ 5

TECHNICAL DESCRIPTION.......................................................................................................................... 11

ELEMENTS OF THE UPS.............................................................................................................................. 11

Front panel...................................................................................................................................................11

Rear panel ....................................................................................................................................................13

INSTALLATION................................................................................................................................................ 14

UNPACKING THE PRODUCT...................................................................................................................... 14

INSTALLING THE UPS UNIT....................................................................................................................... 15

CONNECTING THE UPS TO THE MAINS .................................................................................................. 15

Connecting elements.....................................................................................................................................16

DESCRIPTION OF THE OPERATION OF THE POWER SUPPLY UNIT............................................... 17

MODES OF UPS OPERATION...................................................................................................................... 18

STANDBY mode (mode "00").......................................................................................................................18

BYPASS mode (mode "01") ..........................................................................................................................18

LINE mode (mode "02") ...............................................................................................................................19

BATTERY mode (mode "03")........................................................................................................................20

BATTERY TEST Mode (mode "04") .............................................................................................................20

SERVICE BYPASS Mode..............................................................................................................................21

EMERGENCY Mode.....................................................................................................................................21

PROTECTIONS AND SAFEGUARDS.......................................................................................................... 22

Overload protection......................................................................................................................................22

Short-circuit protection ................................................................................................................................22

EPO..............................................................................................................................................................23

COMMUNICATION WITH EXTERNAL MANAGEMENT/CONTROL SYSTEMS............................... 24

COMMUNICATION USING RS 232............................................................................................................. 24

SNMP/HTTP NETWORK MANAGEMENT CARD ..................................................................................... 24

Installing the management card ...................................................................................................................25

CONFIGURATION OF UPS UNIT PARAMETERS..................................................................................... 26

OPERATING INSTRUCTIONS....................................................................................................................... 27

UPS OPERATION WITH POWER GENERATORS ..................................................................................... 28

STORAGE, MAINTENANCE AND TRANSPORT....................................................................................... 28

DISPOSAL....................................................................................................................................................... 28

TECHNICAL PARAMETERS.......................................................................................................................... 29

LEGAL REGULATIONS AND WARRANTY................................................................................................ 32

DECLARATION OF CONFORMITY............................................................................................................ 32

WARRANTY................................................................................................................................................... 32

EVER POWERLINE 31 UPS Range Operating Manual

www.ever.eu

Technical Support, tel.: +48 61 6500 400

2016-01-15 13:16

INTRODUCTION

Thank you for purchasing the EVER POWERLINE 31 UPS system. This UPS system

has been designed and engineered to meet your expectations and provide the

highest standard of protection against power failure.

This manual contains all relevant information to ensure correct and safe operation of

the unit. Please read this manual carefully and thoroughly prior to using the EVER

POWERLINE unit. This will help to operate the unit and correctly and safely.

The POWERLINE 31 units are ONLINE (VFI) class units designed to work with

equipment supplied from ~ 230 VAC single-phase electric power mains. These units

are designed to work with particularly sensitive equipment. It is a range of advanced

power supply units designed mainly for computer servers, computer networks and

data processing systems.

EVER POWERLINE 31 UPS Range Operating Manual

2016-01-15 13:16

Technical Support, tel.: +48 61 6500 400

www.ever.eu

GENERAL FEATURES OF THE UPS UNIT

The POWERLINE 31 UPS systems consist of the following functional blocks:

system of rectifiers with PFC (power factor correction)

battery charger,

battery set,

frequency converter produced in high frequency IGBT technology,

automated by-pass system (static BYPASS),

manual (service) bypass system,

microprocessor-based control system with measurement circuits,

Upon converting AC power (from the three-phase mains), the input rectifier supplies

the unit's internal direct current bus. The applied power factor correction system

allows to radically reduce the consumption of reactive power from the mains. The DC

voltage bus is the basic source of power for the inverter system which in turns

generates single-phase, sinusoidal AC voltage with model parameters to be used to

power the loads. Batteries are charged with an independently operating charger. The

charging power has a very low variable component, translating into extended battery

life. The microprocessor-based control system ensures precision and reliability of the

entire power supply system.

The automated bypass system helps to increase the overall operating security of the

entire system. In case of the failure of the inverter, the power from mains is supplied

directly to the receivers. In this way the automated by-pass system works as an

additional passive protection of the load.

The additional manual bypass allows switching over completely to supplying power to

the connected loads from the mains only. That way, maintenance and service works

can be completed conveniently.

EVER POWERLINE 31 UPS Range Operating Manual

www.ever.eu

Technical Support, tel.: +48 61 6500 400

2016-01-15 13:16

SAFETY INSTRUCTIONS AND RECOMMENDATIONS

A) General information

CAUTION! Before starting the procedures described in this manual,

please read the general safety instructions (including the instructions

found in this document), health & safety information, environmental

protection information and legal regulations that may apply. Always

observe the instructions and recommendations found in these

documents.

CAUTION! It is strictly forbidden for the user to perform any repairs, as

this would constitute a health hazard and may result in death. Any

repairs and replacement of batteries should be carried out only by

suitably qualified service technicians, with professional licenses required

by law.

CAUTION! The unit should be operated and stored in conditions

complying with the requirements set in the specification (technical

documentation).

CAUTION! The UPS is disconnected from the mains only when the

power lead is disconnected removed from the mains socket.

CAUTION! The unit is equipped with an internal power source (batteries)

or it may operate in combination with a fixed, external source of power

(battery packs). Dangerous voltage may be present at the output

terminal(s), even if the unit has been disconnected from the mains.

CAUTION! The user should place warning labels on all remotely

installed primary isolation switches in order to warn electrical service

technicians that the circuit is powered by a UPS unit. The following (or

equivalent) text should be used on such warning labels:

DISCONNECT THE UPS SYSTEM BEFORE STARTING WORK ON THIS

CIRCUIT.

EVER POWERLINE 31 UPS Range Operating Manual

2016-01-15 13:16

Technical Support, tel.: +48 61 6500 400

www.ever.eu

CAUTION! Opening the unit’s casing may result in electric shock.

CAUTION! Do not touch any electrical connectors, terminals and internal

metal elements unless power supply has been properly disconnected.

CAUTION! All openings and spaces designed to provide access to the

unit's electrical connections must remain covered (with applicable

covers). Failure to observe this requirement may create hazard

potentially resulting in injury or death for persons who touch such

connectors. It may also cause damage to the unit.

CAUTION! In the event of a short circuit, the resulting high current may

cause serious burns or scalds.

CAUTION! There are no user-serviceable parts inside the UPS unit.

CAUTION! The POWERLINE range of UPS units is not intended to work

directly with medical equipment, life-supporting equipment or any other

equipment that may have effect on health.

B) Installation information and requirements

CAUTION! The POWERLINE range of UPS units may only be installed

and maintained by suitably qualified service technicians.

CAUTION! Before installation of the UPS unit, the staff and users must

become familiar with the Health and Safety regulations when working

and handling electrical equipment up to 1 kV voltage.

CAUTION! Before connecting any cables or making any connections

within the UPS unit or in the electrical system, make sure there is no

dangerous voltage on electrical terminals and cables in the system.

EVER POWERLINE 31 UPS Range Operating Manual

www.ever.eu

Technical Support, tel.: +48 61 6500 400

2016-01-15 13:16

CAUTION! The UPS may only be connected to a power system with

indicated rated voltage, with a suitable grounding connection installed.

The facility's electrical system to which the UPS unit is connected must

be fitted with overload and short-circuit protection.

CAUTION! Only TN-S or TN-C-S configuration is allowed on the UPS

unit's input side, and only TN-S configuration is allowed on the UPS

unit's output side.

CAUTION! No extension cords should be used for connecting the UPS

unit.

CAUTION! Installing a UPS unit in proximity of flammable materials or

substances is strictly prohibited!

Technicians must not work alone in hazardous conditions that may be dangerous

to health and/or life.

Shortly after the UPS unit has been moved from a cold environment to a warm

environment, moisture condensation may appear. The UPS unit must be

completely dry before installation and operation. The acclimatization time should

be at least 2 hours.

UPS units and battery packs must not be installed in humid environment.

UPS units and battery packs must not be installed in places where they would be

exposed to direct sunlight. They must not be installed near sources of heat.

Ventilation openings in the UPS unit casing must not be blocked. Always observe

distances to ventilation openings specified in the manual.

Before connecting the units, is necessary to check the condition of all leads,

cables, connectors, sockets and plugs, as well as that of the unit itself.

The unit must be connected to a power circuit with a PE grounding conductor.

Failure to observe this requirement may result in electric shock.

To reduce the risk of electric shock (in case the grounding cannot be checked),

the unit must be disconnected from the mains before installation or connecting to

other equipment. The power lead may only be connected again after making all

required connections.

EVER POWERLINE 31 UPS Range Operating Manual

2016-01-15 13:16

Technical Support, tel.: +48 61 6500 400

www.ever.eu

The electric system's grounding conductor leads the leakage current away from

the receivers. The leakage currents of all loads connected to the UPS unit's

output are totalized in the UPS unit's power lead. The summary leakage current

may trigger protective devices (RCD) and result in disconnecting power to the

loads.

A UPS unit is a fixed connection device; consequently, a breaker should be used

in the fixed cabling.

When connecting and disconnecting signal cables, all actions should be

performed with one hand only (if feasible). This is to avoid electric shock when

touching two surfaces with different electrical potentials.

Connecting leads should be placed so that people walking over them will not step

or trip on them.

An emergency power-off button (EPO), dedicated to the UPS system, should be

installed in the building's electrical system. This is to allow disconnecting, in

emergency, the UPS unit from the connected loads regardless of the mode in

which the UPS is operating.

To minimize the risk of fire, connections should only be made to circuits (electrical

systems) whose rating is adequate for the connected loads, with properly selected

overcurrent protection. Additionally, the breaker should feature at least a 3 mm

insulating air gap.

C) Operation of the UPS unit

Health and Safety regulations and guidelines specified in the UPS unit operating

manual must be observed when handling and operating the UPS unit.

All these instructions must be executed step by step. If any problems emerge

when executing the instructions given in this document, please contact EVER

service support (www.ever.eu).

Never disconnect the grounding at the UPS unit or at the terminals of the

building's electrical system, as this will disable the UPS unit's protective

grounding.

There may be voltage on the UPS unit's output terminals, even if the UPS is

disconnected from the building's electrical system (due to presence of power in

the unit's internal batteries and/or battery packs).

Liquids and foreign bodies must not be allowed to penetrate the UPS casing.

EVER POWERLINE 31 UPS Range Operating Manual

www.ever.eu

Technical Support, tel.: +48 61 6500 400

2016-01-15 13:16

WARNING: This is a C3 category UPS. For commercial and industrial use in

secondary environment. Additional precautions or limitations in installation may be

required to prevent the emission of interferences.

D) Maintenance, repair and breakdown information

Dangerously high voltages are present in the UPS unit. Only qualified service

technicians may perform maintenance works.

CAUTION - Risk of electric shock! Even if the unit has been disconnected from

the mains (from terminals of the electrical power supply), parts inside the UPS

unit remain connected to the batteries, which may create hazards. Disconnect the

battery and/or battery packs before carrying out any servicing and/or

maintenance. Make sure there is no dangerous voltage on the DC circuit internal

elements.

WARNING: Only properly authorized and qualified service technicians who have

legally required protection gear may replace batteries.

CAUTION - Risk of electric shock! Dangerous voltage may be present between

the battery circuit and the grounding point!

Batteries have high short-circuit current and pose a risk of electric shock. The

following precautions should be taken when working with batteries:

－remove jewellery, watches, rings and other metal items,

－only use tools with insulated handles.

When replacing batteries, always use the same type and the same number of

batteries. Using batteries of incorrect type may result in explosion.

Always dispose of used batteries according to relevant instructions.

WARNING: Disposing of batteries in a fire may result in explosion.

WARNING: Opening or damaging batteries may cause electrolyte to leak;

electrolyte is harmful to skin and eyes, and may also be toxic.

To avoid the danger of fire and damage to the mains or power supply system,

always replace broken or blown fuses with fuses of the same type and

parameters.

Disconnect the device from the mains before cleaning. Do not use liquid or

sprayed cleaning agents.

UPS units may only be disassembled by suitably qualified service technicians.

EVER POWERLINE 31 UPS Range Operating Manual

2016-01-15 13:16

Technical Support, tel.: +48 61 6500 400

www.ever.eu

E) Transport and packaging requirements

Exercise particular care when transporting the equipment, due to its heavy weight.

Heavy equipment must be moved by at least two or more persons.

UPS units may be transported only in their original packaging boxes to ensure

adequate protection against shocks, vibrations and impact.

The unit is very heavy and has been fitted with a wheel set to facilitate moving.

The unit should be operated and stored in conditions meeting the requirements in

the product specification. UPS units must be stored in a dry room with suitable

ventilation.

If a UPS is to be stored over a longer period of time, its batteries must be

recharged at least every 6 months. The recharging procedure must always be

recorded and documented.

Always make sure to check the date when recharging is due. Do not use the UPS

unit if the deadline has passed and the batteries have not been recharged. In such

cases always contact service support.

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