Eliwell EWCFW-08 Manuel utilisateur

Frequency Inverter

EWCFW-08

User's Manual

07/2010

FREQUENCY

INVERTER

MANUAL

ATTENTION!

It is very important to check if the

inverter software version is the

same as indicated above.

Series: CFW-08

Software:version5.2X

Language:English

Document: 10000891866 / 00

Summary of Revisions

Thetablebelowdescribesallrevisionsmadetothismanual.

Revision Description Section

0 First Edition -

Summary

Quick Parameter Reference,

Fault and Status Messages

I Parameters.................................................................... 8

II FaultMessages ........................................................... 16

IIIOtherMessages........................................................... 16

CHAPTER 1

Safety Notices

1.1SafetyNotices intheManual ..................................... 17

1.2 SafetyNotices on the Product................................... 17

1.3PreliminaryRecommendations ................................. 17

CHAPTER 2

General Information

2.1AboutthisManual ...................................................... 19

2.2 Software Version....................................................... 19

2.3AbouttheCFW-08 .................................................... 20

2.4CFW-08 Identification ............................................... 24

2.5Receiving and Storing ............................................... 27

CHAPTER 3

Installation and Connection

3.1MechanicalInstallation .............................................. 28

3.1.1Environment........................................................ 28

3.1.2 Mounting Specifications...................................... 28

3.1.3 PositioningandFixing ........................................ 31

3.1.3.1PanelMounting.......................................... 32

3.1.3.2SurfaceMounting....................................... 33

3.2 ElectricalInstallation................................................. 33

3.2.1Power/ GroundingTerminals.............................. 33

3.2.2 Locationofthe PowerTerminals,Grounding

TerminalsandControlTerminalConnections...... 35

3.2.3 Power/GroundingWiringandCircuitBreakers .. 36

3.2.4 PowerConnections ............................................ 37

3.2.4.1 ACInputConnection................................ 39

3.2.4.2 OutputConnections .................................. 40

3.2.4.3 GroundingConnections............................ 40

3.2.5 Signaland ControlConnections ......................... 42

3.2.5.1 Digital Inputsas LowLevelActive

(S1:1 to OFF) ........................................... 46

3.2.5.2 DigitalInputasHighLevelActive

(S1:1to ON) ............................................. 47

3.2.6TypicalTerminalConnections ............................. 48

3.3 European EMCDirective-Requirements

forConformingInstallations ...................................... 51

3.3.1Installation ........................................................... 51

Summary

3.3.2 Emissionand ImmunityLevelsDescription ........ 52

3.3.3 InverterModels and Filters.................................. 54

3.3.4 EMC Filters Characteristics ............................... 57

CHAPTER 4

Keypad (HMI) Operation

4.1 Keypad (HMI) Description......................................... 67

4.2Useof the Keypad(HMI) ........................................... 68

4.2.1 Keypad Operation .............................................. 69

4.2.2InverterStatus ..................................................... 70

4.2.3Read-OnlyParameters ....................................... 71

4.2.4Parameter Viewingand Programming ............... 71

CHAPTER 5

Start-up

5.1 Pre-Power Checks.................................................... 74

5.2InitialPower-up.......................................................... 74

5.3Start-up...................................................................... 75

5.3.1 Start-up Operationvia Keypad(HMI)-

Type of Control: Linear V/F (P202 = 0)............... 76

5.3.2 Start-upOperationviaTerminals-

Control Mode: Linear V/F (P202 = 0) ................. 77

5.3.3 Start-upOperation via Keypad -

Control Mode: Vector (P202 = 2)........................ 78

CHAPTER 6

Detailed Parameter Description

6.1Symbols .................................................................... 83

6.2Introduction ................................................................ 83

6.2.1 Control Modes (V/F and Vector) ......................... 83

6.2.2 V/F Control ......................................................... 83

6.2.3 Vector Control (VVC).......................................... 84

6.2.4FrequencyReferenceSources ........................... 85

6.2.5 Commands......................................................... 88

6.2.6Local/Remote Operation Modes ........................ 88

6.3 Parameter Listing...................................................... 89

6.3.1 AccessandRead-onlyParameters-

P000 to P099 ..................................................... 90

6.3.2 Regulation Parameters - P100 to P199 ............. 92

6.3.3 Configuration Parameters - P200 to P398 ....... 102

6.3.4 Motor Parameters - P399 to P499 ................... 128

6.3.5 Special Function Parameters- P500 to P599 .. 131

6.3.5.1Introduction .............................................. 131

6.3.5.2 Description .............................................. 131

6.3.5.3PIDStart-up Guide................................... 134

Summary

CHAPTER 7

Diagnosticsand Troubleshooting

7.1 Faults and Possible Causes ................................... 141

7.2Troubleshooting....................................................... 144

7.3Contacting Eliwell.................................................... 145

7.4PreventiveMaintenance.......................................... 145

7.4.1CleaningInstructions......................................... 146

CHAPTER 8

CFW-08 Options andAccessories

8.1HMI-CFW08-P ........................................................ 149

8.1.1InstructionsforInsertionandRemovingof

theHMI-CFW08-P ............................................ 149

8.2TCL-CFW08 ........................................................... 149

8.3HMI-CFW08-RP...................................................... 150

8.3.1HMI-CFW08-RPInstallation.............................. 150

8.4MIP-CFW08-RP...................................................... 151

8.5 CAB-RP-1, CAB-RP-2, CAB-RP-3, CAB-RP-5,

CAB-RP-7.5, CAB-RP-10...................................... 151

8.6HMI-CFW08-RS...................................................... 151

8.6.1HMI-CFW08-RSInstallation.............................. 152

8.6.2HMI-CFW08-RS Start-up .................................. 152

8.6.3KeypadCopyFunction ..................................... 153

8.7MIS-CFW08-RS...................................................... 153

8.8 CAB-RS-1, CAB-RS-2, CAB-RS-3, CAB-RS-5,

CAB-RS-7.5, CAB-RS-10 ...................................... 153

8.9 KDC-24VR-CFW08................................................ 154

8.10 KDC-24V-CFW08................................................. 155

8.11 KCS-CFW08......................................................... 156

8.11.1 InstructionsforKCS-CFW08

InsertionandRemoval..................................... 157

8.12 KSD-CFW08 ........................................................ 157

8.13 KRS-485-CFW08 ................................................. 158

8.14 KFB-CO-CFW08 .................................................. 159

8.15 KFB-DN-CFW08 .................................................. 160

8.16 KAC-120-CFW08, KAC-120-CFW08-N1M1

KAC-120-CFW08-N1M2 ...................................... 162

8.17 KMD-CFW08-M1.................................................. 163

8.18 KFIX-CFW08-M1, KFIX-CFW08-M2 .................... 164

8.19KN1-CFW08-M1,KN1-CFW08-M2...................... 165

8.20RFIFilter ............................................................... 166

8.21 Line Reactor.......................................................... 167

8.21.1Application Criteria ....................................... 167

8.22 Load Reactor ........................................................ 170

8.23 Dynamic Braking................................................... 171

8.23.1ResistorSizing.............................................. 171

8.23.2Installation ..................................................... 172

8.24Serial Communication........................................... 173

Summary

8.24.1Introduction.................................................... 173

8.24.2RS-485 and RS-232Interfaces Description . 174

8.24.2.1RS-485 .............................................. 175

8.24.2.2RS-232 .............................................. 176

8.24.3 Definitions..................................................... 176

8.24.3.1UsedTerms ....................................... 176

8.24.3.2Parameter/Variables Resolution........ 177

8.24.3.3CharacterFormat .............................. 177

8.24.3.4Protocol ............................................. 177

8.24.3.5 Execution and Message Test............. 180

8.24.3.6 Message Sequence .......................... 180

8.24.3.7 Variable Code ................................... 180

8.24.4 Message Examples ...................................... 181

8.24.5 Variables and Errors of the Serial

Communication ............................................ 181

8.24.5.1 Basic Variables ................................. 181

8.24.5.2 Message Examples with Basic

Variables............................................ 184

8.24.5.3ParametersRelatedtotheSerial

Communication ................................... 185

8.24.5.4 ErrorsRelated tothe Serial

Communication ................................. 186

8.24.6Timefor Read/Write of Messages ................ 186

8.24.7PhysicalConnectionRS-232andRS-485.... 187

8.25Modbus-RTU......................................................... 188

8.25.1IntroductiontoModbus-RTUProtocol ........... 188

8.25.1.1Transmission Modes ......................... 188

8.25.1.2MessageStructure in RTUMode ...... 188

8.25.2Operation of the CFW-08 in the

Modbus-RTUNetwork .................................. 191

8.25.2.1RS-232andRS-485Interface

Description ....................................... 191

8.25.2.2 InverterConfigurationinthe

Modbus-RTU Network ..................... 191

8.25.2.3AccesstotheInverterData ............... 192

8.25.3Detailed Function Description ...................... 195

8.25.3.1 Function 01 -Read Coils .................. 195

8.25.3.2Function 03 - Read Holding Register 196

8.25.3.3Function 05- Write Single Coil ......... 197

8.25.3.4 Function 06- Write Single Register .. 198

8.25.3.5 Function15 - Write Multiple Coils...... 198

8.25.3.6Function16 -WriteMultipleRegisters199

8.25.3.7 Function 43 -Read Device

Identification ..................................... 200

8.25.4Modbus-RTUCommunicationErrors............ 202

8.25.4.1 Error Messages ............................... 203

Summary

CHAPTER 9

TechnicalSpecifications

9.1Power Data.............................................................. 204

9.1.1 200-240 V Power Supply.................................. 204

9.1.2 380-480 V Power Supply.................................. 205

9.2Electronics/General Data ........................................ 208

9.3 WEG StandardIV-Pole Motor Data......................... 209

CFW-08 - QUICK PARAMETER REFERENCE

Software: V5.2X

Application:

Model:

SerialNumber:

Responsible:

Date: / / .

I.Parameters

QUICK PARAMETER REFERENCE, FAULT AND STATUS MESSAGES

Parameter Function Adjustable Range Factory Unit User Page

Setting Setting

P000 ParameterAccess 0 to 4 = Read 0 - 90

5 = Alteration

6 to 999 = Read

READ ONLY PARAMETERS - P002to P099

P002 FrequencyProportional Value 0 to 6553 - - 90

(P208xP005)

P003 MotorOutputCurrent 0 to 1.5xInom - A 90

P004 DCLink Voltage 0 to 862 - V 90

P005 Motor Output Frequency 0.00 to 300.0 - Hz 90

P007 Motor Output Voltage 0 to 600 - V 90

P008 HeatsinkTemperature 25 to 110 - °C 91

P009 (1) MotorTorque 0.0 to 150.0 - % 91

P014 Last Fault 00 to 41 - - 91

P023 SoftwareVersion x . y z - - 91

P040 PID Process Variable 0 to 6553 - - 91

(Value % x P528)

REGULATION PARAMETERS - P100 to P199

Ramps

P100 Acceleration Time 0.1 to 999 5.0 s 92

P101 DecelerationTime 0.1 to 999 10.0 s 92

P102 Ramp2AccelerationTime 0.1 to 999 5.0 s 92

P103 Ramp2DecelerationTime 0.1 to 999 10.0 s 92

P104 S Ramp 0 = Inactive 0 - 92

1 = 50 %

2 = 100 %

Frequency Reference

P120 Digital ReferenceBackup 0 = Inactive 1 - 93

1 =Active

2 = Backup by P121

P121 KeypadReference P133 to P134 3.00 Hz 93

P122 JOGSpeedReference 0.00 to P134 5.00 Hz 94

P124 Multispeed Reference 1 P133 to P134 3.00 Hz 94

P125 Multispeed Reference 2 P133 to P134 10.00 Hz 94

P126 Multispeed Reference 3 P133 to P134 20.00 Hz 94

P127 Multispeed Reference 4 P133 to P134 30.00 Hz 95

P128 Multispeed Reference 5 P133 to P134 40.00 Hz 95

P129 Multispeed Reference 6 P133 to P134 50.00 Hz 95

P130 Multispeed Reference 7 P133 to P134 60.00 Hz 95

P131 Multispeed Reference 8 P133 to P134 66.00 Hz 95

CFW-08 - QUICK PARAMETER REFERENCE

Parameter Function Adjustable Range Factory Unit User Page

Setting Setting

(*) The factory default of parameter P136 depends on the inverter model as follows:

- models 1.6-2.6-4.0-7.0 A/200-240 V and 1.0-1.6-2.6-4.0 A/380-480 V: P136 = 5.0 %;

- models 7.3-10-16 A/200-240 V and 2.7-4.3-6.5-10 A/380-480 V: P136 = 2.0 %;

- models 22-28-33 A/200-240 V and 13-16-24-30 A/380-480 V: P136 = 1.0 %.

Speed Limits

P133 Minimum Frequency(Fmin) 0.00 to P134 3.00 Hz 95

P134 Maximum Frequency (Fmax) P133 to 300.0 66.00 Hz 96

V/F Control

P136 (2) (*) ManualTorqueBoost 0.0 to 30.0 5.0 or % 96

(IxRCompensation) 2.0 or

1.0 (*)

P137 (2) AutomaticTorque Boost 0.00 to 1.00 0.00 - 97

(AutomaticIxRCompensation)

P138 (2) SlipCompensation 0.0 to 10.0 0.0 % 97

P142 (2) (3) Maximum Output Voltage 0 to 100 100 % 98

P145 (2) (3) FieldWeakening P133 to P134 50.00Hzor Hz 98

Frequency(Fnom) 60.00 Hz

depending

on the

market

DC Link Voltage Regulation

P151 DCLinkVoltageRegulation 200 V models: 325 to 410 380 V 99

Level 400 V models: 564 to 820 780

Overload Current

P156 MotorOverloadCurrent 0.2xInom to 1.3xInom 1.2xP401 A 100

Current Limitation

P169 Maximum Output Current 0.2xInom to 2.0xInom 1.5xP295 A 101

Flux Control

P178 (1) Rated Flux 50.0 to 150 100 % 101

CONFIGURATION PARAMETERS - P200 to P398

Generic Parameters

P202 (3) ControlMode 0 = Linear V/F Control 0 - 102

(Scalar)

1 = Quadratic V/F Control

(Scalar)

2 = SensorlessVector Control

P203 (3) Special Function Selection 0 = No function 0 - 103

1 = PID Regulator

P204 (3) Load Factory Setting 0 to 4 = No Function 0 - 104

5 = Loads Factory Default

P205 DisplayDefault Selection 0 = P005 2 - 104

1 = P003

2 = P002

3 = P007

4, 5 = Not Used

6 = P040

P206 Auto-ResetTime 0 to 255 0 s 104

P208 ReferenceScaleFactor 0.00 to 99.9 1.00 - 104

P212 Frequency to Enable the Sleep 0.00 to P134 0.00 Hz 105

Mode

P213 Time Delayto Activate the 0.1 to 999 2.0 s 105

SleepMode

P215 (3) (4) Keypad Copy Function 0 = Not Used 0 - 106

1 = Copy(inverter keypad)

2 =Paste (keypadinverter)

P219 (3) Switching Frequency 0.00 to 25.00 6.00 Hz 107

Reduction Point

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