Efka AB600A5010 Manuel utilisateur

- AB600A5010

FRANKL & KIRCHNER EFKA OF AMERICA INC. EFKA SINGAPORE PTE. LTD

GMBH& CO KG .

CONTROL AB600A5010

Operating manual

With parameter list

-Putting into Service

-Settings

-Functional Description

-ConnectionDiagrams

-Timing Diagrams

No. 402447 English

Important Notes

The particulars used in various figures and tables, such as type, program number, speed, etc.,

serve as examples. They may differ from those in your display.

For current versions of the Instructions for Use and Lists of Parameters, necessary for operating EFKA drives

in accordance with regulations, please refer to the EFKA web site www.efka.net, page “Downloads”.

On our web site, you will also find the following supplementary instructions for this control:

General instructions for use and programming

Use with USB Memory Stick

Adapter cords

- AB AB600A5010 Instruction Manual

- 3 -

CONTENTS Page

1Range of Applications 6

1.1 Use in Accordance with Regulations 6

2Scope of Supply 6

2.1 Special Accessories 7

3Putting into Service 7

4Setting and Putting into Service with the Aid of the Fast Installation Routine (SIR) 7

5Quick access 10

5.1 Parameter back up 10

5.1.1 Parameter backup 10

5.1.2 Restoring parameters from the backup 10

5.1.3 Save the parameter backup on a USB stick 11

5.1.4 Restoring the parameter backup from the USB stick 12

5.2 Setting the reference position 13

6Setting the Basic Functions 14

6.1 Direction of motor rotation 14

6.2 Use of a HSM001 Hall Sensor Module or IPG... Pulse Encoder 14

6.3 Transmission Ratio 15

6.4 Selection of Functional Sequences (Thread Trimming Operations) 15

6.5 Key functions of the input in1 15

6.6 Positioning speed 15

6.7 Maximum Speed Compatible with the Sewing Machine 16

6.8 Maximum speed 16

6.9 Positions 16

6.9.1 Setting the reference position (Parameter 170) 17

6.9.2 Setting the positions 17

6.10 Control display of signal position and stop position 18

6.11 Positioning shift 18

6.12 Braking Characteristics 18

6.13 Braking Power at Standstill 18

6.14 Starting Characteristics 19

6.15 Operating hours counter 19

6.15.1 Set and Reset Operating Hours Counter 20

6.15.2 Total Operating Hours Display 20

7Functions 20

7.1 Softstart 20

7.1.1 Softstart speed 20

7.1.2 Softstart stitches 20

7.2 Sewing foot lifting 21

7.3 Reverse motor rotation 21

7.4 Unlocking the Chain (Mode 5/6/7) 22

7.5 Machine run blockage 23

7.6 Thread trimming operation 23

7.6.1 Thread Trimmer/Thread Wiper (Lockstitch Modes) 23

7.6.2 Trimming speed 23

7.6.3 Chainstitch thread cutter (var. modes) 24

- AB600A5010 Instruction Manual

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7.6.4 Chainstitch Machine Trimming Signal Times 24

7.7 Overlock Machine Functions (Mode 7) 24

7.7.1 Start and End Counts 24

7.8 Tape Cutter/Fast Scissors (Modes 6/7) 25

7.8.1 Tape Cutter/Fast Scissors in Mode 7 25

7.9 Manual Tape Cutter/Fast Scissors 25

7.10 Seam with Stitch Counting 25

7.10.1 Number of Stitches for a Seam with Stitch Counting 25

7.10.2 Stitch Counting Speed 26

7.10.3 Seam with Stitch Counting When Light Barrier Is On 26

7.11 Free Seam and Seam with Light Barrier 26

7.12 Light barrier 27

7.12.1 Speed after Light Barrier Sensing 27

7.12.2 General Light Barrier Functions 27

7.12.3 Reflection Light Barrier LSM002 27

7.12.4 Automatic Start Controlled by Light Barrier 28

7.12.5 Light barrier filter for knitted fabrics 28

7.12.6 Functional Variations of the Light Barrier Input 28

7.13 Switching Functions of Inputs in1...i13 29

7.14 Software Debouncing of All Inputs 29

7.15 Special pedal function Single stitch / Full stitch 30

7.16 Signal “Machine Running“ 30

7.17 Signal Output Position 2 30

7.18 Signal Output 512 Impulses per Rotation (G1 or G2) 30

7.19 Actuator 31

7.19.1 Analog actuator 31

8Signal Test 31

8.1 Inputs to the control 31

8.1.1 Outputs of control 32

9Table of Machine Functions and Adapter Cords 33

10 Operating Elements and Socket Connectors 34

10.1 Positions of the Front Side 34

10.2 Positions of the rear side 34

10.3 Connection Diagrams 35

11 Timing Diagrams 38

12 Parameterlist 50

12.1 Operator Level 50

12.2 Technical level (Code no. 1907) 52

12.3 Supplier level (Code No. 3112) 55

13 Error Displays 59

- AB AB600A5010 Instruction Manual

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- AB600A5010 Instruction Manual

- 6 -

1 Range ofApplications

The drive is suitable for lockstitch, chainstitch and overlock machines of various manufacturers.

The functions backtacking and stitch compression, are unsupported.

1.1 Use in Accordance with Regulations

The drive is not an independent functional machine. It has been designed for integration into other machines by

trained specialists.

It must not be put into service until the machinery into which it is to be incorporated has been declared in

conformity with the provisions of the EC Directive (Appendix II, paragraph B of the Directive 89/392/EEC and

supplement 91/368/EEC).

The drive has been developed and manufactured in accordance with the relevant EC standards:

IEC/EN 60204-31 Electrical equipment of industrial machines:

Particular requirements for industrial sewing machines, sewing units and sewing systems.

Operate the drive only in dry areas.

ATTENTION

When selecting the installation site and the layout of the connecting cable, the Safety

Instructions must be followed with no exceptions.

Particular attention should be paid to maintaining the proper distance from moving parts!

2 Scopeof Supply

Standard Scope of Supply

Direct current motor

DC1200 optional DC1250

Electronic control

AB600A5010

Actuator

EB401

Set of accessories (standard)

B156

consisting of:

Plastic bag for B156 + documentation

and

Set of accessories

Z74

consisting of:

Plastic bag with connector housing 8 pol.

Molex Minifit and contacts, potential

equalization cord

Option 1

Actuator

EB401

and

Set of accessories

Z73

consisting of:

Plastic bag with connector housing 8 pol.

Molex Minifit and contacts,pitman rod with

2. ball socket, potential equalization cord

Zusätzliche Optionen

Undertable mounting kit

Z71 AB6..-DC12.. Undertable mounting

Pulse encoder IPG001

Z72 AB6..-DC12.. IPG

NOTE

If there is no metallical contact between drive (motor) and machine head, the potential equalization cord

supplied with the unit is to be wired from the machine head to the terminal provided on the control box!

- AB AB600A5010 Instruction Manual

- 7 -

2.1 Special Accessories

The special accessories available ex works allow the augmentation and enhancement of functions, operating,

connecting, and mounting options.Since the range of available components is continually expanded, we kindly

ask you to contact us in case of need.

Designation

Material No.

Reflection light barrier module LSM002

6100031

Hall sensor module HSM001

6100032

Pulse encoder IPG001

6100033

Extension cable approx. 1000 mm long for commutation transmitter DC12.. + DC15..

1113151

Extension cable approx. 1000 mm long for Netz DC12.. line + DC15..

1113150

Potential equalization cord 700 mm long, LIY 2.5 mm2, gray, with spades on both

sides

1100313

Foot control typeFB302B with three pedals for standing operation, with

approx. 1400 mm connecting cable and plug

4170025

Fitting piece for position transmitter

0300019

Adapter set for DC12. + DC15.. on PEGASUS model W600

1113125

Adapter set for DC12. + DC15.. on PEGASUS Ex/Ext

1113126

Adapter set for DC12. + DC15.. on PEGASUS model W1500N, W1600

1113647

Undertable mounting kit for DC1200/DC1250

1113956

Undertable mounting kit for DC1500/DC1550

1113235

Undertable mounting kit for DC1500/DC1550

1113427

9-contact SubminD male connector

0504135

9-contact SubminD female connector

0504136

Half-shell housing for 9-contact SubminD

0101471

Adapter set direct drives DC1210 & DC1230

Mounting kit for DC1210 on JUKI M067, M069

1114085

Mounting kit for DC1210 on JUKI M068

1114093

Mounting kit for DC1210 on PEGASUS EX

1114082

Mounting kit for DC1210 on PEGASUS M900

1114088

Mounting kit for DC1210 on YAMATO AZ, CZ

1114084

Mounting kit for DC1230 on PEGASUS chainstitch

1114119

Mounting kit for DC1230 on YAMATO VC, VE, VF, VG

1114102

3 Putting into Service

Before putting the control into service, the following must be ensured, checked and/or adjusted:

Selection of motor type using parameter 467

The correct installation of the drive, position transmitter and accompanying devices, if necessary

The correct selection of the trimming operation using parameter 290

If necessary, the correct adjustment of the direction of motor rotation using parameter 161

The correct selection of the functions of keys (inputs) using parameters 240...246

The setting of the transmission ratio between motor shaft and machine shaft using parameter 272

The setting of the type of position sensor using parameter 270

If necessary, the adjustment of the positions using parameter 171

if necessary, the setting of the positions using parameter 171 (possible with all settings of parameter 270)

The correct positioning speed using parameter 110

The correct maximum speed compatible with the sewing machine using parameter 111

The setting of the remaining relevant parameters

Begin sewing in order to save the set values



4 Setting andPutting into Service with the Aid ofthe Fast Installation

Routine (SIR)

Function

Parameters

Call-up of the FastInstallation Routine SIR

(Sir)

500

The Fast Installation Routine (SIR) passes through all parameters necessary for programming the functional

sequence and the positions.

- AB600A5010 Instruction Manual

- 8 -

With SIR you can do the most important settings for initial operation with menu prompting.

For safety reasons, the menu must be executed point by point. This ensures correct setting of all important

parameters.

Input of the code number for the fitting level. 

Parameter 500 is displayed. 

Parameter 290 for functional sequence of the cutting procedures. 

Parameter 467 for selection of motor. 

Parameter 111 for the maximum speed. 

Parameter 161 for direction of motor rotation. 

Parameter 270 for type of position sensor. 

Parameter 272 for transmission ratio. 

Important! The transmission ratio should be determined and

indicated as precisely as possible.

If parameter 270 =0 or 5, continue with input of 451.

Check the transmission ratio.



Move pedal forwards. Let the drive run until ready (rdy) is displayed.

Press pedal to position 0. The check is complete.



if parameter 270 = 6, set the reference position. 

Turn hand wheel until symbol odisplay goes off. 

Set reference position (e.g. height of the stitch plate, lower dead point).

Parameter 451 for position 1. 

Parameter 453 for position 2. 

To repeat the cycle from parameter 290, push button E. 

Or end with button P(2x). 

The values can be varied by pressing key +/-.

The input of the code number is described in the general operating manual!

- AB AB600A5010 Instruction Manual

- 9 -

Setting on the operating part of the controls (onboard)

Input code number 3112!

Press the Ekey



Parameter5.0.0. displayed

Press the Ekey



Sir displayed.The 2 lowersegmentsofthe right7 segmentdisplayflash.

Press the >> key



Parameter2.9.0. appears

(Functional cycle cutting

processes)

Press the Ekey



Parametervaluee.g. 05appears.

Press the +/-key



The parametervaluecan be changed.

Press the Ekey



Parameter4.6.7. appears

(Selection of motor)

Press the Ekey



Parametervaluee.g. 3appears.

Press the +/-key



The parametervaluecan be changed.

Press the Ekey



Parameter1.1.1. appears

(Maximum speed)

Press the Ekey



Value of the set speed appears.

Press the +/-key



The parametervaluecan be changed.

Press the Ekey



Parameter1.6.1. appears

(Direction of motor rotation)

Press the Ekey



Parametervaluee.g. 1appears.

Press the +/-key



The parametervalue can bechanged.

Press the Ekey



Parameter2.7.0. appears

(Type of position sensor)

Press the Ekey



Parametervaluee.g. 0appears.

Press the +/-key



The parametervaluecan be changed.

Press the Ekey



Parameter2.7.2. appears

(Transmission Ratio)

Press the Ekey



Parametervaluee.g. 1000appears.

Press the +/-key



The parametervaluecan be changed.

If parameter270=0 or 5, or the check of the

transmission ratiois alreadydone,continue with

Point 30.

Press the Ekey



PULY is displayed.

(Check the transmission ratio)

Move pedal forwards

Let the drive run until ready (rdy) is displayed.

For a maximum speed thatis toohigh, anerror

messageA12 is generated.Push button Eas

often as neededuntilparameter111(Point12) is

reachedagain to setthe permittedmaximum

speed.

Press pedaltoposition0

(neutral)

The check is complete.

When parameter 270 ≠ 6, continue with Point

31.

P0 o is displayed (oin red).

(Setting the reference position)

Rotate the hand wheel in the running direction until oextinguishes *.

Set reference position (e.g.height of the stitchplate, lowerdead point).

Press theEkey



Parameter4.5.1. appears

(Position 1 leading edge,

position 1 trailing edge is

automatically set 60° higher)

Press the Ekey



Angle from position1is displayed.

Turn the handwheel



Set position 1(at least1 rotation *).

Or press the+/-key



The parametervaluecan be changed.

Press the Ekey



Parameter4.5.3. appears

(Position 2 leading edge,

position 2 trailing edge is

automatically set 60° higher)

Press the Ekey



Angle from position2is displayed.

Turn the handwheel



Set position 2(at least1 rotation *).

Or press the+/-key



The parametervaluecan be changed.

Upon pressing the Ekey once moretheprogram returns toparameter 2.9.0.!

Press the Pkey twice



The system exits the SIR routine.

*) All operationscarriedoutbyturningthe handwheel mustalways be carriedout in the directionof rotationset upon the

machine.Undernocircumstancesshouldyou turn againstthe machinedirection.

- AB600A5010 Instruction Manual

- 10 -

5 Quick access

These are button combinations that are linked in the direct access with settings & function of the control. Quick

access can, however, can only be used with machines that are already set up.

5.1 Parameter back up

When the machine has been completely set up, the settings should be backed up.

5.1.1 Parameter backup

Turning off the

controls

Hold the E button down & turn on

the controls

(Hold down the E button 5 sec after

turning on)

"SAVE" is shown

on the display

Press the E button

once, to execute the

backup process

When the process is completed,

"rdy" is displayed for 1 second

Turning off the

controls

5.1.2 Restoring parameters from the backup

Turning off the

controls

>>-Hold the button down (5 sec) &

turn on controls

"LOAD" is shown on

the display

Press the E button

once, to execute the

backup process

When the process is completed,

"rdy" is displayed for 1 second

Turning off the

controls

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