DURKOPP ADLER 275 Series Manuel utilisateur

275

Spezialnähmaschine

mit Direktantrieb

Betriebsanleitung

Instruction manual

Instructions d’emploi

Instrucciones de uso

Instruções

Istruzioni per l’uso

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld

Telefon +49 (0) 521/ 9 25 - 00 • Telefax +49 (0) 521/ 9 25 24 35 • www.duerkopp-adler.com

Ausg./Edition: 02/2002 Printed in Federal Republic of Germany Teile-Nr.: 0791 275740

Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch

auszugsweise Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches

Einverständnis der Dürkopp Adler AG verboten.

Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the

content in any manner, even in extracts, without prior written permission of

Dürkopp Adler AG, is prohibited.

Contents page:

Foreword and general safety instructions

Part 1: Operating instructions Class 275 Direct Drive

1. Product description

.............................. 5

2. Designated use

................................. 5

3. Subclasses

................................... 6

4. Accessories

................................... 7

5. Technical data

................................. 9

6. Operation

6.1 Threading the needle thread ......................... 11

6.2 Setting the needle thread tension ...................... 11

6.3 Releasing the needle-thread tension..................... 11

6.4 Winding on the bobbin thread ......................... 12

6.5 Fitting the hook thread bobbin ........................ 13

6.6 Setting the hook thread tension........................ 14

6.7 Changing needles................................ 15

6.8 Setting the thread regulator .......................... 16

6.9 Settingthese ing-footpressure....................... 17

6.10 Setting the overfeed-foot contact pressure ................. 17

6.11 Setting the stitch length ............................ 18

6.12 Raisingthese ingfoot ............................ 19

6.13 Lockingthese ingfootintheupposition.................. 19

6.14 Settingthevalueoftheoverfeed(fullness)................. 20

6.15 Limit on overfeed length ............................ 20

6.16 Edge cutter (Cl. 275-740642) ......................... 21

6.16.1 Automatically s itching on the edge cutter ith the first stitch ..... 21

6.16.2 S itching on the edge cutter ith an automatic delay........... 22

6.16.3 S itching on the edge cutter manually ................... 22

6.16.4 S itching off the edge cutter automatically, by stitch count ....... 22

6.17 Edge cutter (Cl. 275-742642) ......................... 23

6.17.1 Automatically s itching on the edge cutter ith the first stitch ..... 23

6.17.2 S itching on the edge cutter ith an automatic delay........... 24

6.17.3 S itching on the edge cutter manually ................... 24

6.17.4 S itching off the edge cutter automatically, by stitch count ....... 24

6.18 Fullness control (Cl. 275-142342, 275-742642) .............. 25

6.18.1 General ..................................... 25

6.18.2 Operating terminal - description of the operating components ..... 25

6.18.3 S itchingthemachineon........................... 26

6.18.4 Se ing...................................... 26

6.18.4.1Smoothse ing................................. 26

6.18.4.2Se ing ithfullness.............................. 27

6.18.4.3S itchingbet eensmoothse ingandfullness.............. 27

6.18.4.4 Se ing ith 8 programmed fullness sequences .............. 27

6.18.4.5 Alternately se ing right- and left-hand pieces ith a

programmedfullness.............................. 28

6.18.5 Sequence advance by severing the thread ................. 28

6.18.6 S itching the edge cutter on and off (only Cl. 275-742642) ....... 28

6.18.7Displayingthecurrentprogram-s itchingprograms........... 28

6.19 Keypadonthemachinearm.......................... 29

7. Sewing

...................................... 30

8. aintenance

8.1 Cleaning and testing .............................. 32

8.2 Lubrication .................................... 33

Foreword

This instruction manual is intended to help the user to become

familiar with the machine and take advantage of its application

possibilities in accordance with the recommendations.

The instruction manual contains important information on how to

operate the machine securely, properly and economically.

Observation of the instructions eliminates danger, reduces costs

for repair and down-times, and increases the reliability and life of

the machine.

The instruction manual is intended to complement existing

national accident prevention and environment protection

regulations.

The instruction manual must always be available at the

machine/sewing unit.

The instruction manual must be read and applied by any person

that is authorized to work on the machine/sewing unit.This

means:

–Operation, including equipping, troubleshooting during the

work cycle, removing of fabric waste,

–Service (maintenance, inspection, repair and/or

–Transport.

The user also has to assure that only authorized personnel work

on the machine.

The user is obliged to check the machine at least once per shift

for apparent damages and to immediatly report any changes

(including the performance in service), which impair the safety.

The user company must ensure that the machine is only operated

in perfect working order.

Never remove or disable any safety devices.

If safety devices need to be removed for equipping, repairing or

maintaining, the safety devices must be

remounted directly after completion of the maintenance and

repair work.

Unauthorized modification of the machine rules out liability of the

manufacturer for damage resulting from this.

Observe all safety and danger recommendations on the

machine/unit! The yellow-and-black striped surfaces designate

permanend danger areas, eg danger of squashing, cutting,

shearing or collision.

Besides the recommendations in this instruction manual also

observe the general safety and accident prevention regulations!

General safety instructions

The non-observance of the following safety instructions can cause bodily in-

juries or damages to the machine.

1. The machine must only be commissioned in full knowledge of the instruction

book and operated by persons with appropriate training.

2. Before putting into service also read the safety rules and instructions of the

motor supplier.

3. The machine must be used only for the purpose intended.Use of the machine

without the safety devices is not permitted. Observe all the relevant safety

regulations.

4. When gauge parts are exchanged (e.g. needle, presser foot, needle plate, feed

dog and bobbin) when threading, when the workplace is left, and during

service work, the machine must be disconnected from the mains by switching

off the master switch or disconnecting the mains plug.

5. Daily servicing work must be carried out only by appropriately trained persons.

6. Repairs, conversion and special maintenance work must only be carried out by

technicians or persons with appropriate training.

7. For service or repair work on pneumatic systems, disconnect the machine from

the compressed air supply system (max. 7-10 bar).

Before disconnecting, reduce the pressure of the maintenance unit.

Exceptions to this are only adjustments and functions checks made by

appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by electricians or

appropriately trained persons.

9. Work on parts and systems under electric current is not permitted,

except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us and made

only in adherence to all safety regulations.

11. For repairs, only replacement parts approved by us must be used.

12. Commissioning of the sewing head is prohibited until such time as the entire

sewing unit is found to comply with EC directives.

It is absolutely necessary to respect

the safety instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

1. Product description

The

DÜRKOPP ADLER 275

is a special se ing machine ith universal applications.

Basic type

Single-needle double-lockstitch machine ith underfeed, differentiable-foot overfeed

and thread cutter for light to medium-heavy material ith 4-mm stitch length and max.

8-mm overfeed length.

2. Designated use

The

275

is a special se ing machine designed to se light material. Such material is

generally made of textile fibers, but it may also be leather. It is used in the clothing and

domestic-upholstery industries.

This se ing machine can also be used to produce so-called technical seams. In this

case, ho ever, the operator must assess the possible dangers hich may arise ( ith

hich

DÜRKOPP ADLER AG

ould be happy to assist), since such applications are on

the one hand relatively unusual and, on the other, they are so varied that no single set

of criteria can cover them all. The outcome of this assessment may require appropriate

safety measures to be taken.

Generally only dry material may be se n ith this machine. The material may be no

thicker than 6 mm hen compressed by the lo ered se ing feet. The material may not

contain any hard objects, since if it does the machine may not be operated ithout an

eye-protection device. No such device is currently available.

The seam is generally produced ith textile-fibre se ing thread of gauge up to 30/2 Nm

(synthetic yarn) or 30/3 Nm (covering yarn). Before using any other thread the possible

dangers arising must be assessed and appropriate safety measures taken if necessary.

This special se ing machine may be set up and operated only in dry, ell-maintained

premises. If the se ing machine is used in other premises hich are not dry and

ell-maintained it may be necessary to take further precautions ( hich should be

agreed in advance - see EN 60204-31: 1999).

As manufacturers of industrial se ing machines e proceed on the assumption that

personnel ho ork on our products ill have received training at least sufficient to

acquaint them ith all normal operations and ith any hazards hich these may involve.

3. Subclasses

Cl. 275-140332

Like the basic type, but ith automatic electromagnetic

bar-tacking and automatic foot elevation, a smaller feeder

lifting cam and an adapted regulator to improve the

smooth-se ing results ith small stitch lengths and light

materials, a drive motor ith control device attached to the

machine. Fitted as standard ith keys for bar-tacking ithin the

seam, for needle up/do n and for activating and suppressing

bar tacks.

Cl. 275-140342

Like the basic type, but ith automatic electropneumatic

bar-tacking and automatic foot elevation, a drive motor ith

control device attached to the machine. Fitted as standard ith

keys for bar-tacking ithin the seam, for needle up/do n and

for activating and suppressing bar tacks.

Cl. 275-142342

Like the basic type, but ith automatic electromagnetic

bar-tacking and automatic foot elevation, a drive motor ith

control device attached to the machine. Also fitted ith a

fullness control ith 8 preselectable fullness values operating

via a step motor, plus smooth se ing, that can be selected ith

keys or the knee-s itch. Fitted as standard ith keys for

bar-tacking ithin the seam, for needle up/do n, for activating

and suppressing bar tacks and fullness on/off.

Cl. 275-740642

Like the basic type. but ith automatic electromagnetic

bar-tacking and automatic foot elevation, an

electropneumatically connectable edge cutter driven by an

electric motor, a drive motor ith control device attached to the

machine. Fitted as standard ith keys for bar-tacking ithin the

seam, for activating and suppressing bar tacks and s itching

the edge cutter on and off.

Cl. 275-742642

Like the basic type, but ith automatic electromagnetic

bar-tacking and automatic foot elevation, an

electropneumatically connectable edge cutter driven by an

electric motor. Drive motor ith control device attached to the

machine. Also fitted ith a fullness control ith 8 preselectable

fullness values operating via a step motor, plus smooth se ing,

that can be selected ith keys or the knee-s itch. Fitted as

standard ith keys for bar-tacking ithin the seam, for

activating and suppressing bar tacks. Edge cutter on/off and

fullness activated or not activated.

4. Accessories

Subcl.

Material no. Equipment

0275 590034 Thread retractor X X X X X

0275 590014 Mechanical device to amplify

the overfeed during se ing (second pedal) XX X

0275 590044 Electropneumatic device to amplify the

overfeed via keys during se ing XX X

N900 020038 S ivel-do n right edge stop

adjustment range 0-40 mm XXX

N900 040037 S ivel-do n right edge stop ith 2 mm, 5

mm or 10 mm stages XXX

N900 003601 Intermediate plate for particularly intensive

fullness XXXX

N005 225303 Edger, divided edger, pneumatic s ivel-up

mechanism, for light material ith 6-mm

seam idth, containing N005 005302 edger

and N005 005301 attachment ith Z100

001041 pneumatic s itch unit

XXX

0271 002121 K conversion kit, 170% hook X X X X X

0271 590014 Oil-free hook conversion kit X X X X X

0271 000661 Knee lever add-on kit X X X X

0271 590024 Infrared reflex light barrier X X X X X

0271 590034 Photoelectric residual-thread monitor for

the looper thread XXXXX

9800 330009 Efka V810 operating panel X X X X X

9800 330010 Efka V820 operating panel X X X X X

9830 515031 Operating-panel attachment bracket X X X X X

9822 510001 Se ing lamp (Waldmann halogen) X X X X X

0APP 001041 Se ing-lamp installation kit X X X X X

0798 500088 Se ing-light transformer X X X X X

275-140332

275-140342

275-142342

275-740642

275-742642

Subcl.

9822 510000 Tripod se ing lamp X X X X X

9822 510011 Table clamp for tripod se ing lamp

9822 510000 XXXXX

9780 000108 WE8 maintenance unit X X X X X

0797 003031 Pneumatic- system connection pack X X X X X

MG53 400015 MG53-3, 1060x500 X X X X X

MG53 400016 MG53-3, 1060x600 X X X X X

MG53 400017 MG53-3, 1250x900/700 X X X X X

MG53 400018 MG53-3, 1060x600/table-plate opening

rotated by 10

275-140332

275-142042

275-140342

275-740642

275-742642

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