Den-Sin HB-200 Mode d’emploi

www.densin.com

USER GUIDE & SPARE PARTS MANUAL

HB-200

ELECTRICAL POWERED

HEAVY DUTY HOT WATER

HIGH PRESSURE CLEANER

Introduction

HB-200 V00 Page 1

Introductions

Congratulations on your purchase of the DEN-SIN High Pressure Cleaner.

Model: HB-200

Read this user manual before you start up your High Pressure Cleaner the first time.

This document or part of it may not be photocopied, or in any other way reproduced, or

translated to other languages without the prior written consent of DEN-SIN.

This machine is a High Pressure Cleaner producing water jet under high-pressure, which is

why severe injuries can occur if the safety precautions are not observed.

Therefore a full understanding of the contents of this instruction manual is required, in order

to prevent injuries to you, objects and persons near-by.

Safety

The following symbols are used in this manual to indicate procedures that if not followed,

may results in personal injuries or damage to equipment.

The information contained in this user guide is subject to change

without notice.

Version 00: May 2015

Revision History

Date

Revision

Rev.No.

WARNING is used to alert the reader of procedures or

practice which if not followed correctly could result in personal

injuries.

WARNING

CAUTION

CAUTION is used to alert the reader of procedures or

practice which if not followed correctly could result in damage

to machine or other equipment.

NOTE is used to highlight important information that may

assist the reader carrying out the procedure or understanding the

text.

NOTE

Table of Contents

HB-200 V00 Page 2

Table of contents

Introductions...............................................................................................................1

Table of contents..........................................................................................................2

Specifications ......................................................................................................................... 3

Applications............................................................................................................................ 3

Unpacking .............................................................................................................................. 4

Installation.............................................................................................................................. 4

ID-plate................................................................................................................................... 7

2. Safety and protection information.............................................................................8

General safety & application guidelines ................................................................................ 8

Safety devices......................................................................................................................... 8

3. Maintenance and troubleshooting.............................................................................9

Maintenance ........................................................................................................................... 9

Troubleshooting.................................................................................................................... 10

Boiler Servicing and Maintenance / 200hrs*....................................................................... 11

4. Accessories List......................................................................................................12

Chassis assembly.................................................................................................................. 12

Chassis assembly spare-parts list ......................................................................................... 12

Electrical Box assembly....................................................................................................... 13

Electrical Box assembly spare-parts list............................................................................... 13

Boiler assembly.................................................................................................................... 14

Boiler assembly spare-parts list............................................................................................ 15

Wiring diagrams................................................................................................................... 16

5. Declaration and Warranty......................................................................................17

EU declaration of conformity............................................................................................... 17

Warranty............................................................................................................................... 17

6. Spare Parts Request Form...................................................................................... 18

7. Maintenance Log Book...........................................................................................19

1. Getting acquainted with your High Pressure Cleaner

HB-200 V00 Page 3

1. Getting acquainted with your High Pressure Cleaner

Fast and efficient cleaning

The DEN-SIN high-pressure hot-water cleaners in the HB-200 series enables you to get more

cleaning done in less time.

This series of DEN-SIN high-pressure cleaners offers you high performance yet a compact

design. The compact design enables the machines to be agile within inconvenient places, and

the high performance and possibility to use hot water gives you the opportunity to solve an

array of cleaning tasks. The high-pressure cleaners in this series are designed for industrial use

as well as for cleaning contractors.

Specifications

Model

Working

Pressure

Flow Capacity

Power Supply

Dimension

LxWxH

Weight

psi

Bar

gpm

l/min

Voltage

HB-200

2900

200

5.5

230 / 1ph / 50Hz

940x650x900

Applications

These heavy-duty high-pressure cleaners are capable of removing any kind of dirt:

Algae off concrete constructions

Paint and graffiti off walls

Dust, dirt, soil & mud off floors

Oil & grease off engines and other mechanical parts

Dirt and salt deposits off ship decks

The High pressure cleaner has built in chemical injector

And with the option for use of accessories even many more jobs are to be dealt with:

Sand-blasting

Drain-cleaning

Dispensing of soaps and chemicals

Floor cleaning equipment

Rotary brushes

This machine is only to be used for the purposes it is designed for. Any other

use shall be considered improper and therefore potentially dangerous. The

manufacturer is not to be held responsible for any damages caused by improper

use.

CAUTION

1. Getting acquainted with your High Pressure Cleaner

HB-200 V00 Page 4

Unpacking

Remove the high-pressure cleaner and its accessories from the packing material. For transport

and packing reasons some accessories may be supplied disassembled.

Make sure all components are present:

Machine

Electrical cord (attached)

10m High pressure hose w/ Male and Female Quick Coupling

Machine Installation / Setup

Step 1: Ensure machine is place on a flat floor or inclined position not more than 10.

Step 2: Insert the male quick coupling end of the high pressure hose (included) into the inlet

female quick coupling of the machine and connect the female quick coupling end to the outlet

of the cold water machine.

Step 3: Connect the complete assembled spray lance and trigger gun of the cold water

machine and insert the female quick coupling end to the outlet male quick coupling of the

machine.

Step 4: Plug in the power-plug into a main power supply socket and turn on the power.

Switch on both the high-pressure cleaner and HB-200 by depressing the on/off switch.

Inlet of HB-200

Connect to Inlet of

HB-200

Connect to outlet of

cold water machine

10m Hose w/ Male and Female

Quick Coupling

Outlet of HB-200

Connect to outlet of

HB-200

1. Getting acquainted with your High Pressure Cleaner

HB-200 V00 Page 5

The high pressure cleaner is now ready for operation. The spray-gun lance will experience a

recoil force during operation –therefore keep a firm grip with both hands on the Spray-gun

handle and the lance. Press the trigger and start cleaning.

-Pressure can be regulated by adjusting the knob on the spray-gun lance.

-When using the chemical injector, pressure must be adjusted to low.

Make sure your local power supply specifications are in accordance with the

motors requirement. Refer to the ID-plate on the machine. Do Not run the High

Pressure Cleaner without sufficient potable water supply as it can cause

cavitation and serious damage to internal pump parts. Do not let the machine

recycle the water (running with Spray-gun trigger not activated) for more than

a few minutes as this can cause serious damage to the seals.

Starting up for the 1st time

1. Allow water to flow within the machine for about 3 to 5 minutes without turning on the

machine to allow any dirt or air to be vented out from the delivery outlet.

2. Ensure the mains voltage is the same as that of the machine printed on the technical data

plate.

Failure to comply with the regulations stated above, manufacturer declines all

responsibilities for the staff and provides no warranty.

Water Connection

1. Connect the inlet hose to the water mains using the

High Pressure hose which comes together with the

machine. (Max Pressure: 200Bar).

Filling up with Fuel

1. Fill the tank with the Diesel.

2. Avoid running the machine when diesel tank is empty in

order not to damage the fuel pump.

CAUTION

NOTE

1. Getting acquainted with your High Pressure Cleaner

HB-200 V00 Page 6

Stopping the Machine

1. Turn the burner thermostat to ‘0’ and wait for the water to cool completely to prevent

scale deposits and overheating of the coil and boiler.

2. Ensure electrical cable is not damage. If damage, replace it with approved cable with

connections following the wiring diagram as shown in Pg.17.

3. Check fuel filter as shown above periodically and replace when necessary.

Operation Flow Diagram

Operation To prevent accidents from happening, ensure the safety of the person(s) who

uses the equipment and to protect bystanders and nearby placed inventory or

machinery, a few safety precautions needs attention.

WARNING

1. Getting acquainted with your High Pressure Cleaner

HB-200 V00 Page 7

1) Treat the machine as a high-speed cutting tool.

2) Anyone under the age of 18 is NOT allowed to use the machine.

3) Always use a proper plug and socket specially designed with ground to earth wiring. Only

connect to an installation with earth wiring. A certified electrician shall make the

installation. It is strongly recommended that the electric supply to the machine include a

Residual Current Device/GFCI.

4) Always keep the machine and its accessories in good working condition. Check the

machine for defects, especially the insulation on the electric cable. Do NOT start up the

machine if there is any defect. Have the machine serviced.

5) When using the Water Blaster and its accessories, eye protection must be worn to protect

against repelling or ricocheting matters causing eye damage.

6) Suitable clothing and footwear must be worn while using the equipment to protect the

operator. Do not try to clean clothes or footwear with the machine.

7) Precautions must be made to keep bystanders away from the working range.

8) Do NOT spray-clean on yourself, others or live animals. The

high-pressure beams are capable of making severe injuries.

9) Do NOT spray at electrical equipment OR the machine itself.

10) While repairing or servicing the equipment and its accessories always make sure the

machine is turned off and disconnected from the main power supply.

11) Only allow instructed personnel to operate the machine.

12) Activating the trigger/gun can cause backward force therefore always hold spray lance

with both hands.

13) When pausing during operation, turned off the main switch of the machine and ensures

that the trigger/gun is locked.

14) Only use high-pressure hoses, connections and nozzles specified by DEN-SIN.

15) IMPORTANT –Do not use the machine in a possible explosive environment in

accordance with EN-50014.

ID-plate

Refer to the identification plate on the machine:

2. Safety and Protection information

HB-200 V00 Page 8

2. Safety and protection information

General safety & application guidelines

1) It is not allowed to clean asbestos containing surfaces with high-pressure, unless using

special equipment.

2) Persons under the influence of alcohol, drugs or medicine should not operate the machine.

3) Do not touch plug and socket with wet hands.

4) This machine has been constructed for use with Nilfisk-ALTO detergents. The use of

other detergents or chemicals may cause problems as to the operation and the safety.

5) When using detergents the instructions should always be strictly observed.

6) Always flush the machine with clean water after use of chemical/detergents.

7) Always unplug power supply when cleaning and maintaining the machine.

8) Do not use machine if important parts are damaged –i.e. safety devices, high-pressure

hoses, spray handle.

9) The user is obliged to observe all national working environment and working safety

regulations concerning “operation of high-pressure washers”.

10)It is not allowed to connect this machine directly to a potable water supply.

11)If the machine is to be connected to potable water supply it is strictly necessary to fit the

machine with a water break tank, in accordance with EN1717.

Safety devices

The machine is equipped with the following safety devices:

1) Stop button. The stop button stops the machine when pushed.

2) Locking device on spray-gun handle. The locking device prevents the trigger from being

activated when pulled out.

3) Thermal sensor and over load relay protects the motor against overloading. The machine

can be switched on again after a few minutes, when the sensor has cooled.

4) Burner safety devices; the burner safety device protects the machine against faulty

ignition.

DON’T

3. Maintenance and Troubleshooting

HB-200 V00 Page 9

3. Maintenance and troubleshooting

Maintenance

Subject

Matter / Procedure

Cleaning

Use a damp cloth to wipe the cabinet. Do not use detergent cleaning

chemicals.

Notice: To prevent electrical shock. DO NOT SPRAY DIRECTLY

UPON THE MACHINE WITH HIGH PRESSURE.

Occasionally clean the fan cover of the blower to ensure sufficient

airflow.

Do NOT operate the machine with damaged or removed fan cover.

Inspection

To prevent electrical shock and spills of leaking water. Check

electrical cord and high-pressure hose for wear and cracks. Keep

coupling parts free of dirt to ensure long life of O-ring seals

preventing water leak.

Notice: To prevent damage on hoses and cord, be careful not to have

them run over by heavy vehicles or squeezed in door openings etc.

Replace if necessary.

Storage

Be sure the cleaner is kept frost-free, if not possible flush the inlet of

the cleaner with antifreeze fluids.

Depending on water quality,

clean the strainer in the water

tank regularly.

Depending on Fuel quality

clean the fuel filter regularly.

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