Den-Sin C-150D Mode d’emploi

www.densin.com

USER GUIDE & SPARE PARTS MANUAL

C-150-200D

DIESEL POWERED

HEAVY DUTY COLD WATER

HIGH PRESSURE CLEANER

Introductions

C-150-200D V16 Page 1

Introductions

Congratulations on your purchase of the DEN-SIN High Pressure Cleaner.

Model: C-150D & C-200D

Read this user manual before you start up your High Pressure Cleaner the first time.

This document or part of it may not be photocopied, or in any other way reproduced, or

translated to other languages without the prior written consent of DEN-SIN.

This machine is a High Pressure Cleaner producing water jet under high-pressure, which is

why severe injuries can occur if the safety precautions are not observed.

Therefore a full understanding of the contents of this instruction manual is required, in order

to prevent injuries to you, objects and persons near by.

Safety

The following symbols are used in this manual to indicate procedures that if not followed,

may results in personal injuries or damage to equipment.

Version 16: March 2015

Revision History

Date

Revision

Rev No.

June 2013

Amend error to Gearbox part number

Aug 2014

Added C-200D Unloader

Oct 2014

Manual Updating / Repair Kit Updating

Mar 2015

Updating of Manual with new configuration components

WARNING is used to alert the reader of procedures or

practice which if not followed correctly could result in personal

injuries.

WARNING

CAUTION

CAUTION is used to alert the reader of procedures or

practice which if not followed correctly could result in damage

to machine or other equipment.

NOTE is used to highlight important information that may

assist the reader carrying out the procedure or understanding the

text.

NOTE

Table of Contents

C-150-200D V16 Page 2

Table of contents

Introductions............................................................................................................1

Table of contents .....................................................................................................2

1. Getting acquainted with your High Pressure Cleaner.......................................3

Fast and efficient cleaning.....................................................................................................3

Specifications ........................................................................................................................3

Applications ..........................................................................................................................3

Unpacking .............................................................................................................................4

Installation.............................................................................................................................4

Operations .............................................................................................................................5

2. Safety and protection information......................................................................6

General safety & application guidelines ...............................................................................6

Safety devices........................................................................................................................6

Important medical information..............................................................................................7

WARNING..................................................................................................................7

Safety precautions .................................................................................................................8

3. Maintenance and troubleshooting......................................................................9

Maintenance ..........................................................................................................................9

Troubleshooting ..................................................................................................................10

Service instructions .............................................................................................................12

4. Available accessories........................................................................................15

ID-plate................................................................................................................................15

Chassis assembly.................................................................................................................16

Chassis assembly spare-parts list ........................................................................................17

Gear box assembly..............................................................................................................18

Gear-box assembly spare-parts list .....................................................................................18

Pump assembly....................................................................................................................19

Pump assembly spare-parts list...........................................................................................20

Pump spare-parts kit............................................................................................................21

Un-loader valve assembly C-150D .....................................................................................22

Unloader valve assembly spare-parts list............................................................................22

Repair kit Unloader valve C-150D......................................................................................24

Un-loader valve assembly C-200D .....................................................................................25

Un-loader valve assembly C-200D spare-parts list.............................................................25

Repair kit Unloader valve ...................................................................................................27

Safety valve assembly C-200D ...........................................................................................27

Safety valve assembly spare-parts list C-200D...................................................................27

Lance assembly...................................................................................................................28

Lance assembly spare-parts list...........................................................................................28

Trigger gun assembly..........................................................................................................29

Trigger gun assembly spare-parts list..................................................................................29

Recommended spare-parts ..................................................................................................31

5. Declaration and Warranty..................................................................................32

EU declaration of conformity..............................................................................................32

Warranty..............................................................................................................................32

6. Spare Parts Request Form................................................................................33

7. Maintenance Log Book......................................................................................34

The information contained in this user guide is subject to change without

notice.

CAUTION

1. Getting acquainted with your High Pressure Cleaner

C-150-200D V16 Page 3

1. Getting acquainted with your High Pressure Cleaner

Fast and efficient cleaning

The DEN-SIN series of High Pressure Cleaners C-150D & C-200D enables you to get more

cleaning done in less time, fully independent of power supply.

This DEN-SIN High Pressure Cleaner offers you high performance yet a compact design. The

compact design enables the machines to be agile within inconvenient places even at staircases,

and the high performance gives you the opportunity to solve an array of cleaning tasks. This

High Pressure Cleaner is designed for heavy industrial use as well as for cleaning contractors.

All pump parts, fittings and pipes in contact with water are made of non-corrosive materials.

Together with the ceramic pistons, long life seals and stainless steel valves, it ensures long life

and high durability.

Specifications

Model

Motor

Speed

Working

Pressure

Flow

Capacity

Power

Supply

Dimensions

LxWxH

Weight

rpm

psi

Bar

gpm

l/min

C-150D

6.0

4.4

3600

2175

150

4.0

15.2

Diesel

850x600x900

C-200D

7.5

3600

2900

200

4.9

18.5

Diesel

850x600x900

Applications

These heavy-duty High Pressure Cleaners are capable of removing any kind of dirt:

Algae off concrete constructions

Paint and graffiti off walls

Dust, dirt, soil & mud off floors

Oil & grease off engines and other mechanical parts

Dirt and salt deposits off ship decks

And with the option for use of accessories even many more jobs can be dealt with:

Sand-blasting

Drain-cleaning

Dispensing of soaps and chemicals

Sludge pumping

Extra long lances for hard to reach places

Floor cleaning equipment

Rotary brushes

This machine is only to be used for the purposes it is designed for. Any other

use shall be considered improper and therefore potentially dangerous. The

manufacturer is not to be held responsible for any damages caused by improper

use.

CAUTION

1. Getting acquainted with your High Pressure Cleaner

C-150-200D V16 Page 4

Unpacking

Remove the High Pressure Cleaner and its accessories from the packing material. For

transport and packing reasons some accessories may be supplied disassembled.

Make sure all components are present:

High-pressure machine itself

Handle bar (partly attached)

Wing nuts for the handle bar

Electrical cord (attached)

High pressure hose with Spray-gun trigger

Double barrel lance (disassembled)

Water inlet male hose coupling

Installation

-Attach the handle bar (pos 23, page11) to the machine using the wing nuts and bolts supplied;

align the handle bar according to the cabinet molding.

-Mount the high-pressure hose on to the High Pressure Cleaner (pos. 30 page 18) by pulling

back the retainer (pos. 24) on the high-pressure hose coupling, while sliding it on the male

part (pos. 30 page 18) positioned on the front of the High Pressure Cleaner.

-Assemble the double barrel spray-lance (pos. 1 page 22). To mount the assembled spray-

lance on to the Spray-gun trigger, pull forward the front of the Spray-gun trigger while

sliding in the male swivel coupling part (pos. 13 page 22) of the spray-lance.

-Prepare the water supply for the High Pressure Cleaner, by attaching a hose to the supplied

low pressure inlet male-coupling. Connect the other end of the water supply hose to a

potable water tap. Open the tap.

Notice: Connection to the public mains water supply according to regulations.

-Before starting the machine, bleed out air by pulling the trigger-gun handle until any air has

escaped the inlet hose.

-Turn on the power of the engine.

-The high pressure cleaner is now ready for operation. The spray-gun lance is affected by a

recoil force during operation –therefore keep a firm grip with both hands on the Spray-gun

handle and the lance. Press the trigger and start cleaning.

-The pressure can be regulated by turning the high-pressure cock on the spray-gun lance.

When using chemical injector, pressure must be adjusted to low.

Do Not run the High Pressure Cleaner without sufficient potable water supply

it can cause cavitations and serious damage to internal pump parts. Do not let

the machine recycle the water (running with Spray-gun trigger not activated)

for more than a few minutes; this can cause serious damage to the seals.

CAUTION

1. Getting acquainted with your High Pressure Cleaner

C-150-200D V16 Page 5

Operations To prevent accidents from happening, ensure the safety of the person(s) who

uses the equipment and to protect bystanders and nearby placed inventory or

machinery, a few safety precautions needs attention.

1) Treat the machine as a high-speed cutting tool.

2) Anyone under the age of 18 is NOT allowed to use the machine.

3) Always keep the High Pressure Cleaner and its accessories in good working condition.

Check the machine for defects. Do NOT start up the machine if there is any defect. Have

the machine serviced.

4) When using the High Pressure Cleaner and its accessories, eye protection must be worn to

protect against repelling or ricocheting matters causing eye damage.

5) Suitable clothing and footwear must be worn while using the equipment to protect the

operator. Do not try to clean clothes or footwear with the machine.

6) Precautions must be made to keep bystanders away from the working range.

7) Do NOT spray-clean on yourself, others or live animals. The

high-pressure beams are capable of making severe injuries.

8) Do NOT spray at electrical equipment OR the machine itself.

9) While repairing or servicing the equipment and its accessories always make sure the

machine is turned off and disconnected from the main power supply.

10) Only allow instructed personnel to operate the machine.

11) Activating the trigger/gun can cause backward force therefore always hold spray lance

with both hands.

12) When pausing during operation turned off the main switch of the machine and ensures

that the trigger/gun is locked.

13) Only use high-pressure hoses, connections and nozzles specified by DEN-SIN.

14) IMPORTANT –Do not use the machine in a possible explosive environment in

accordance with EN-50014.

WARNING

2. Safety and Protection information

C-150-200D V16 Page 6

2. Safety and protection information

General safety & application guidelines

1) It is not allowed to clean asbestos containing surfaces with high-pressure, unless using

special equipment.

2) Persons under the influence of alcohol, drugs or medicine should not operate the

machine.

3) This machine has been constructed for use with Nilfisk-ALTO detergents. The use of

other detergents or chemicals may cause problems as to the operation and the safety.

4) When using detergents the instructions should always be strictly observed.

5) Always flush the machine with clean water after use of chemical/detergents.

6) Do not operate the machine if important parts are damaged –i.e. safety devices, high-

pressure hoses, spray handle.

7) The user is obliged to observe all national working environment and working safety

regulations concerning “operation of high-pressure washers”.

8) It is not allowed to connect this machine directly to a potable water supply.

9) If the machine is to be connected to potable water supply it is strictly necessary to fit the

machine with a water break tank, in accordance with EN1717.

Safety devices

The machine is equipped with the following safety devices:

1) Stop button. Please refer to the separately supplied manual covering the proper use of the

engine.

2) Un-loader (page 20) and safety valve (page 22) protect against overpressure.

3) Locking device on spray-gun handle. The locking device prevents the trigger from being

activated when pulled out.

DON’T

2. Safety and Protection information

C-150-200D V16 Page 7

Important medical information

Immediate hospital attention should be given personnel who sustain equipment related injuries

while operating the system. In such cases, it is vital that medical personnel be apprised of all

facts relevant to such injuries. Therefore, all operating personnel should be provided with

waterproof emergency medical alert tags or cards, describing the nature of their work and the

possibility of injury inherent in the use of water jetting equipment. The below example of a

standard card can be photo copied, laminated and used as medical alert tag.

WARNING

DEN-SIN -a division of Nilfisk-Advance Pte Ltd.

17 Link Road, Singapore 619034

Tel: +65 6268 1006 Fax: +65 62684916

Obtain medical treatment

immediately for ANY high-pressure

water-jet injuries.

Inform the doctor of the cause of the

injury.

Show this card to the doctor.

This card is to be carried by

personnel working with high-

pressure water jetting equipment.

IMPORTANT

MEDICAL INFORMATION

MEDICAL ALERT

NOTE TO PHYSICIAN

This patient may be suffering from a water jet

injury. Evaluation and management should

parallel that of a gunshot injury. The external

manifestations of the injury cannot be used to

predict the extent of internal damage. Initial

management should include stabilization and

a thorough neurovascular examination.

X-rays can be used to access subcutaneous air

and foreign bodies distant from the site of

injury. Injuries to the extremities can involve

extensive nerve, muscle, vessel damage, as

well as cause a distal compartment syndrome.

Injuries to the torso can involve internal

organ damage. Surgical consultation should

be obtained. Aggressive irrigation and

debridement is recommended.

Surgical decompression and exploration may

also be necessary. Angiographic irrigation

studies are recommended pre-operatively if

arterial injury is suspected. Bandages with a

hygroscopic solution (MgSO4) and

hyperbaric oxygen treatment have been used

as adjunctive therapy to decrease pain, edema

and subcutaneous emphysema.

Unusual infections with uncommon

organisms in immune competent patients

have been seen; the source of the water is

important in deciding on initial, empiric

antibiotic treatment, and broad spectrum

intravenous antibiotics should be

administered.

Cultures should be obtained

2. Safety and Protection information

C-150-200D V16 Page 8

Safety precautions

The following protective clothing and devices should be worn both by

personnel operating the water blaster system and equipment and by those

working nearby:

Eye protection- Operators must wear visors and goggles

to guard against spray and flying debris. A combination of

both goggles and visor is advisable. And will protect the

eyes and the face during both water-blasting as well as

abrasive water-blasting

Head protection- Helmets must be worn at all time by

personnel within the work area.

Helmet material must be able to withstand mechanical

shock exceeding 10G in 8ms without fracturing.

Hand protection- Shear proof gloves must be worn by

the operator at all times. A glove combination of a cloth

inner lining and a water tight outer layer is preferred.

Foot protection- Safety footwear with steel toecaps

minimum 0.5mm (0.02”) thick must be worn. The toecap

must cover at least 30% of the footwear length. Basic

safety footwear must also be equipped with metatarsal

guards to protect the instep. Safety boots are available in

other designs than the illustration.

Hearing protection- Operators and other personnel

exposed to noise levels of more than 90-dBa for more

than 1 hour must wear suitable ear protection. Ear plugs or

ear muffs are usually sufficient.

Body protection- Waterproof garments protect the

operator only from spray and flying debris. They do NOT

deflect direct jet impact. Therefore, an operator must take

care never to point a water-jet either at them selves or

other personnel.

WARNING

3. Maintenance and Troubleshooting

C-150-200D V16 Page 9

3. Maintenance and troubleshooting

Maintenance

Subject

Matter / Procedure

Lubrication

Oil renewal of the pump, gearbox and engine crankcase is to be

completed the first time after no more than 50 hours of use. Oil

renewal is hereafter to be completed in every 500 hours of use.

Renewal of oil in pump: Turn off the High Pressure Cleaner. Dismount

the hexagon screw at the bottom of the pump housing

(pos. 28 pg. 19) Allow the oil to drain into a waste oil-tray. Remount

the hexagon screw and add oil through the oil inlet on top of the pump

(pos. 14 pg. 19) until the red point of the oil control glass has been

reached. Approx. 0.4kg of oil, type SAE 15W40, is to be used.

Renewal of oil in gearbox: Turn off the High Pressure Cleaner.

Dismount the screw (pos. 16 pg. 18) Allow the oil to drain into a waste

oil-tray Remount the hexagon screw and add oil through the oil inlet on

top of the gearbox (pos. 2 pg. 18) until the red point of the oil control

glass has been reached Approx. 3/4 liter of oil, type Omala 220, is to be

used.

Please refer to the separate engine manual for engine maintenance.

Check oil level in pump, gearbox and engine regularly.

Notice: Do not dispose of used oil in drain.

Refueling

Before refueling, allow the engine to cool down. Do not spill fuel.

Cleaning

Use a damp cloth to wipe the cabinet and handlebar. Do not use

detergent cleaning chemicals.

Notice: To prevent electrical shock. DO NOT SPRAY DIRECTLY

UPON THE MACHINE WITH HIGH PRESSURE.

Occasionally clean the fan cover positioned at the back of the engine to

ensure sufficient airflow.

Do NOT operate the machine with damaged or removed fan cover.

Inspection

To prevent spills of leaking water. Check high pressure hose for wear

and cracks. Keep coupling parts free of dirt to ensure long life of O-

ring seals preventing water leaks.

Notice: To prevent damage on hoses, be careful not to have them run

over by heavy vehicles or squeezed in door openings etc. Replace if

necessary.

Storage

Be sure the cleaner is kept frost-free, if not possible flush the pump of

the cleaner with antifreeze fluids.

Ce manuel convient aux modèles suivants

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