Den-Sin C-110E Mode d’emploi

USER GUIDE & SPARE PARTS MANUAL

C-110-150-170-200E

ELECTRICAL POWERED

HEAVY DUTY COLD WATER

HIGH PRESSURE CLEANER

www.densin.com

C-110-170-200E R11 Page 1

Introductions

Congratulations on your purchase of the: DEN-SIN High Pressure Cleaner

Model: C-110E, C-150E, C-170E & C-200E

Read this user manual before you start up your High Pressure Cleaner the first time.

This document or part of it may not be photocopied, or in any other way reproduced, or

translated to other languages without the prior written consent of DEN-SIN.

This machine is a High Pressure Cleaner producing water jet under high-pressure, which is

why severe injuries can occur if the safety precautions are not observed.

Therefore a full understanding of the contents of this instruction manual is required, in order

to prevent injuries to you, objects and persons nearby.

Safety

The following symbols are used in this manual to indicate procedures that if not followed,

may results in personal injuries or damage to equipment.

Version 11: Nov 2017

Revision Rev No.

Repair Kit for Unloader Valve 6

Repair Kit updating & Accumulator for 110V machine only 7

Updating of Manual with new configuration components

Revise component P/N for Accumulator

Manual Update, Removal of CE declaration.

Manual Content Updating. Cable P/N update 10

WARNING

is used to alert the reader of procedures or

practice which if not followed correctly could result in personal

injuries.

WARNING

CAUTION

is used to alert the reader of procedures or

practice which if not followed correctly could result in damage

to machine or other equipment.

NOTE

is used to highlight important information that may

assist the reader carrying out the procedure or understanding the

text.

NOTE

The information contained in this user guide is subject to

change without notice.

C-110-170-200E R11 Page 2

Table of contents

Introductions ............................................................................................................. 1

Table of contents .................................................................................................................... 2

1. Getting acquainted with your High Pressure Cleaner........................................ 3

Fast and efficient cleaning...................................................................................................... 3

Specifications ......................................................................................................................... 3

Applications............................................................................................................................ 3

Unpacking .............................................................................................................................. 4

Machine Installation / Setup................................................................................................... 4

Machine Shut Down Procedure.............................................................................................. 6

Operations .............................................................................................................................. 6

2. Safety and protection information ....................................................................... 7

General safety & application guidelines ................................................................................ 7

Safety devices......................................................................................................................... 8

Safety precautions .................................................................................................................. 9

3. Maintenance and troubleshooting ..................................................................... 11

Maintenance Schedule.......................................................................................................... 11

Machine Prevention.............................................................................................................. 12

Troubleshooting.................................................................................................................... 13

Service instructions .............................................................................................................. 14

4. Accessories and Spare Parts............................................................................. 18

ID-plate................................................................................................................................. 18

Chassis assembly.................................................................................................................. 19

Chassis assembly spare-parts list ......................................................................................... 20

Pump assembly..................................................................................................................... 22

Pump assembly spare-parts list ............................................................................................ 23

Pump spare-parts kit............................................................................................................. 24

Un-loader valve assembly .................................................................................................... 25

Unloader valve assembly spare-parts list ............................................................................. 25

Repair kit Unloader valve..................................................................................................... 27

Safety valve assembly C-200E............................................................................................. 27

Safety valve assembly spare-parts list C-200E .................................................................... 27

Start-up accumulator assembly C-110E (110V 60Hz only)................................................. 28

Start-up accumulator assembly spare-parts list C-110E....................................................... 28

Lance assembly 1 (Standard) ............................................................................................... 29

Lance assembly spare-parts list............................................................................................ 29

Optional Lance assembly 2 (Optional)................................................................................. 30

Lance assembly spare-parts list............................................................................................ 30

Complete HP hose assembly ................................................................................................ 31

Complete HP hose w/ Trigger gun ....................................................................................... 31

Trigger gun assembly ........................................................................................................... 32

Trigger gun assembly spare-parts list................................................................................... 32

5. Wiring Diagram.................................................................................................... 34

Wiring diagrams (Non-Auto Start Stop) .............................................................................. 34

Wiring diagrams (Auto Start Stop Single phase) ................................................................. 35

Wiring diagrams (Auto Start Stop 3 phase) ......................................................................... 36

Wiring diagrams (Auto Start Stop 3 phase 220V) ............................................................... 37

6. Warranty............................................................................................................... 38

C-110-170-200E R11 Page 3

1. Getting acquainted with your High Pressure Cleaner

Fast and efficient cleaning

The DEN-SIN High Pressure Cleaners in the C-110E, C-150E, C-170E, C-200E series

enables you to get more cleaning done in less time.

This series of DEN-SIN High Pressure Cleaners offers you high performance yet a compact

design. The compact design enables the machines to be agile within inconvenient places even

at staircases, and the high performance gives you the opportunity to solve an array of cleaning

tasks. The High Pressure Cleaners in this series are designed for industrial and offshore use as

well as for cleaning contractors. All pump parts, fittings and pipes in contact with water are

made of non-corrosive materials. Together with the ceramic pistons, long life seals and

stainless steel valves, it ensures long life and high durability.

Specifications

Model Motor Motor

Speed

Working

Pressure

Flow Capacity Power Supply Dimensions

LxWx

Weight

p kW rpm psi Bar gp

l/min

Voltage mm kg

C-110E

3.0 2.2 1450/

1750 1600 110 2.6 11.7

220/240/1ph/50Hz

110/220/1ph/60Hz

720x480x900 45

C-150E

3.0 2.2 1450/

1750 2175 150 2.1 8.0

230V / 1ph / 50Hz

220V /1ph/ 60Hz

720x480x900 45

C-170E

6.0 4.4 1450/

1750 2465 170 3.4 15.2

380/415/3ph/50Hz

220/440/3ph/60Hz

720x480x900 46

C-200E

7.5 5.5 1450/

1750 2900 200 3.7 16.5

380/415/3ph/50Hz

220/440/3ph/60Hz

720x480x900 56

* NOTE: For C-110E 230V 50Hz, the min. voltage required to run machine without much problem is

not less than 210V.

Applications

These heavy-duty High Pressure Cleaners are capable of removing any kind of dirt:

Algae off concrete constructions

Paint and graffiti off walls

Dust, dirt, soil & mud off floors

Oil & grease off engines and other mechanical parts

Dirt and salt deposits off ship decks

And with the option for use of accessories even many more jobs are to be dealt with:

Sand-blasting

Drain-cleaning

Dispensing of soaps and chemicals

Sludge pumping

Extra long lances for hard to reach places

Floor cleaning equipment

Rotary brushes

This machine is only to be used for the purposes it is designed for. Any other

use shall be considered improper and therefore potentially dangerous. The

manufacturer is not to be held responsible for any damages caused by improper

use.

CAUTION

C-110-170-200E R11 Page 4

Unpacking

Remove the High Pressure Cleaner and its accessories from the packing material. For

transport and packing reasons some accessories may be supplied disassembled.

Make sure all components are present:

•High-pressure machine itself

•Handle bar (partly attached)

•Wing nuts for the handle bar

•Electrical cord (attached)

•High pressure hose with Spray-gun trigger

•Double barrel lance (disassembled)

•Water inlet male hose coupling

Machine Installation / Setup

Attach the handle bar to the machine using the wing nuts and bolts supplied and align the

handle bar according to the cabinet moulding.

Mount the high-pressure hose on to the High Pressure Cleaner by pulling

back the retainer on the high-pressure hose coupling, while sliding it onto

the male outlet of the unloader till a click sound could be heard.

Assemble the double barrel spray-lance. To mount the

assembled spray-lance on to the Spray-gun trigger, pull

forward the front of the Spray-gun trigger (A) while sliding

in the male swivel coupling part of the spray-lance. (B)

(A)

(B)

C-110-170-200E R11 Page 5

Prepare the water supply for the High Pressure Cleaner by attaching a

hose to the supplied low pressure inlet male-coupling. Connect the other

end of the water supply hose to a potable water tap. Turn on tap.

Connect to the public mains water supply in accordance to

regulations.

Before starting the machine, bleed out air by pulling the trigger-gun handle until any air has

escaped the inlet hose. Release trigger once water flow is smooth at the outlet.

Put the power-plug into a main power supply socket. Turn on the power of

the High Pressure Cleaner by turning the knob clockwise to the ON

position.

The high pressure cleaner is now ready for

operation. The spray-gun lance is affected by a

recoil force during operation – therefore keep a

firm grip with both hands on the Spray-gun handle

and the lance. Press the trigger and tighten pressure

regulating knob to achieve maximum pressure for

effective cleaning.

The pressure can be regulated by turning the knob on the spray-gun

lance. Tighten knob for maximum pressure and loosen for low pressure

washing. When using chemical injector, pressure must be adjusted to

low.

Make sure your local power supply specifications are in accordance with the

motors requirement. Refer to the ID-plate on the machine. Do NOT run the

High Pressure Cleaner without sufficient potable water supply as it can cause

cavitation and serious damage to internal pump parts. Do not let the machine

recycle the water (running with Spray-gun trigger not activated) for more than

a minute. This can cause serious damage to the seals.

CAUTION

Notice

Pressure Regulating Knob

Depress Trigger

Knob fully tighten

C-110-170-200E R11 Page 6

Machine Shut Down Procedure

Release trigger and lower down the pressure by loosening the knob on

the lance.

Turn off the High Pressure Cleaner by turning the knob anti-clockwise to

the OFF position. Switch off the main power supply

Once machine stop, depress trigger to release trap pressure in the pump and hose line. Make

sure lance is pointing downwards when doing this as pressure could cause injury.

Once pressure is release, turn off water supply and disconnect inlet and

outlet hose from machine. Dry the machine and store it.

Operations

To prevent accidents from happening, ensure the safety of the person(s) who uses the

equipment and to protect bystanders and nearby placed inventory or machinery, a few safety

precautions needs attention

1) Treat the machine as a high-speed cutting tool.

2) Anyone under the age of 18 is NOT allowed to use the machine.

3) Always use a proper plug and socket specially designed with ground to earth wiring.

4) Only connect to an installation with earth wiring. A certified electrician shall make the

installation. It is strongly recommended that the electric supply to the machine include a

Residual Current Device/GFCI.

WARNING

C-110-170-200E R11 Page 7

5) Always keep the High Pressure Cleaner and its accessories in good working condition.

Check the machine for defects, especially the insulation on the electric cable. Do NOT

start up the machine if there is any defect. Have the machine serviced.

6) When using the High Pressure Cleaner and its accessories, eye protection must be worn

to protect against repelling or ricocheting matters causing eye damage.

7) Suitable clothing and footwear must be worn while using the equipment to protect the

operator. Do not try to clean clothes or footwear with the machine.

8) Precautions must be made to keep bystanders away from the working range.

9) Do NOT spray-clean on yourself, others or live animals. The

high-pressure beams are capable of making severe injuries.

10) Do NOT spray at electrical equipment OR the machine itself.

11) While repairing or servicing the equipment and its accessories, always make sure the

machine is turned off and disconnected from the main power supply.

12) Only allow instructed personnel to operate the machine.

13) Activating the trigger/gun can cause backward force therefore always hold spray lance

with both hands.

14) When pausing during operation, turned off the main switch of the machine and ensures

that the trigger/gun is locked.

15) Only use high-pressure hoses, connections and nozzles specified by DEN-SIN.

16) IMPORTANT – Do not use the machine in a possible explosive environment in

accordance with EN-50014.

2. Safety and protection information

General safety & application guidelines

1) It is not allowed to clean asbestos containing surfaces with high-pressure, unless using

special equipment.

2) Persons under the influence of alcohol, drugs or medicine should not operate the machine.

3) Do not touch plug and socket with wet hands.

4) This machine has been constructed for use with Nilfisk-ALTO detergents. The use of

other detergents or chemicals may cause problems as to the operation and the safety.

5) When using detergents the instructions should always be strictly observed.

6) Always flush the machine with clean water after use of chemical/detergents.

7) Always unplug power supply when cleaning and maintaining the machine.

8) Do NOT use the machine if important parts are damaged – i.e. safety devices, high-

pressure hoses, spray handle.

9) The user is obliged to observe all national working environment and working safety

regulations concerning “operation of high-pressure washers”.

10) It is not allowed to connect this machine directly to a potable water supply.

C-110-170-200E R11 Page 8

11) If the machine is to be connected to potable water supply it is strictly necessary to fit the

machine with a water break tank, in accordance with EN1717.

Safety devices

The machine is equipped with the following safety devices:

1) Stop button. The stop button stops the machine when turned anti-clockwise to the 0

position.

2) Locking device on spray-gun handle. The locking device prevents the trigger from being

activated when pulled out.

*Spray gun may change without notice

3) Thermal sensor and over load relay. The thermal sensor and the overload relay protects

the motor against overloading. The machine can be switched on again after a few minutes,

when the sensor has cooled.

DON’T

Locking

C-110-170-200E R11 Page 9

Important medical information

Immediate hospital attention should be given personnel who sustain equipment related injuries

while operating the system. In such cases, it is vital that medical personnel be apprised of all

facts relevant to such injuries. Therefore, all operating personnel should be provided with

waterproof emergency medical alert tags or cards, describing the nature of their work and the

possibility of injury inherent in the use of water jetting equipment. The below example of a

standard card can be photo copied, laminated and used as medical alert tag.

IMPORTANT

MEDICAL INFORMATION

MEDICAL ALERT

NOTE TO PHYSICIAN

This patient may be suffering from a water jet

injury. Evaluation and management should

parallel that of a gunshot injury. The external

manifestations of the injury cannot be used to

predict the extent of internal damage. Initial

management should include stabilization and

a thorough neurovascular examination.

X-rays can be used to access subcutaneous air

and foreign bodies distant from the site of

injury. Injuries to the extremities can involve

extensive nerve, muscle, vessel damage, as

well as cause a distal compartment syndrome.

Injuries to the torso can involve internal

organ damage. Surgical consultation should

be obtained. Aggressive irrigation and

debridement is recommended.

Surgical decompression and exploration may

also be necessary. Angiographic irrigation

studies are recommended pre-operatively if

arterial injury is suspected. Bandages with a

hygroscopic solution (MgSO

) and

hyperbaric oxygen treatment have been used

as adjunctive therapy to decrease pain, edema

and subcutaneous emphysema.

Unusual infections with uncommon

organisms in immunocompetent patients have

been seen; the source of the water is

important in deciding on initial, empiric

antibiotic treatment, and broad spectrum

intravenous antibiotics should be

administered.

Cultures should be obtained

WARNING

DEN-SIN - a division of Nilfisk Pte Ltd.

5 Tuas Ave 2, Singapore 639445

Tel: +65 6268 1006 Fax: +65 6268 4916

Obtain medical treatment

immediately for ANY high-pressure

water-jet injuries.

Inform the doctor of the cause of the

injury.

Show this card to the doctor.

This card is to be carried by

personnel working with high-

pressure water jetting equipment.

DEN-SIN - a division of Nilfisk Pte Ltd.

5 Tuas Ave 2, Singapore 639445

Tel: +65 6268 1006 Fax: +65 6268 4916

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