Craftsman 919.167801 Manuel utilisateur

ICRAFTSMAN1

Oil Lubricated

Two Stage

Stationary

AIR COMPRESSOR

Model No.

919.167801

•Safety Guidelines

•Assembly

• Operation

• Maintenance

• Service and Adjustments

•Troubleshooting

•Repair Parts

CAUTION: Read the Safety Guidelines and

All Instructions Carefully Before Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

D26625 Rev. 4 9/20/04

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WARRANTY ................................................ 2

SPECIFICATION CHART ..................................... 3

SAFETY GUIDELINES ...................................... 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................. 9

DUTY CYCLE .............................................. 9

ASSEMBLY ............................................... 10

INSTALLATION .......................................... 11-12

OPERATION ............................................ 13-15

MAINTENANCE ......................................... 16-17

SERVICE AND ADJUSTMENTS ............................ 18-19

STORAGE ................................................ 20

TROUBLESHOOTING GUIDE .............................. 21-23

REPAIR PARTS ......................................... 24-27

ESPAI_IOL .............................................. 28-49

NOTES/NOTAS ......................................... 50-51

HOW TO ORDER REPAIR PARTS ...................... back cover

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this air compressor fails due to a defect in material or workmanship within

one year from the date of purchase, RETURN IT TO THE NEAREST SEARS

REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL

REPAIR IT, FREE OF CHARGE, If purchased from Orchard Supply Hardware,

return to the nearest Orchard Store and Orchard will repair it, free of charge,

If this air compressor is used for commercial or rental purposes, the warranty

will apply for ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

D26625 2-ENG

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Model No. 919-167801

Max. Developed HP 7

Bore 4.134"

Stroke 2.165"

Voltage-Single Phase 240/60/1

Minimum Branch Circuit Requirement 30 amps

Fuse Type Time Delay

Air Tank Capacity 80

Approx. Cut-In 140

Approx. Cut-out 175

SCFM @ 100 psig 17.4

SCFM @ 175 psig 16.9

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This manual contains information that is important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you

recognize this information, we use the symbols below. Please read the manual and pay attention to

these sections.

_mminently hazardous

situation which, if not avoided, will

result in death or serious injury.

_lndicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

_lndicates a potentially

hazardous situation

which, if not avoided, _ result in

minor or moderate injury.

_Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in property damage.

IhN_o] :i f;__bd[,.'9':_al=Innk'dnII_[,:,]i]_l]_o,]i][o_l

SAVE THESE INSTRUCTIONS _

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL

WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known (to the State of California) to

cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of

personal injury.

3-ENG D26625

Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

:V:YJ:I;]m]

WARNING: Risk of Explosion or Fire

What Could Happen

It is normal for electrical contacts within

the motor and pressure switch to spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire or

explosion.

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk of

fire, do not allow the compressor to

operate unattended.

How To Prevent It

Always operate the compressor in a well

ventilated area free of combustible

materials, gasoline, or solvent vapors.

If spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable materials in asecure

location away from compressor.

Never place objects against or on top

of compressor. Operate compressor in

an open area at least 12 inches away

from any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

)roduct when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

)osition and drain tank daily or after

each use.

D26625 4-ENG

:V;YJ;I;1m_

WARNING: Risk of Bursting I_1

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

What Could Happen

Failure to properly drain

condensed water from tank,

causing rust and thinning of the

steel tank.

2. Modifications or attempted repairs

to the tank.

3. Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control

tank pressure.

4. Excessive vibration can weaken

the air tank and cause rupture or

explosion

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

How To Prevent It

Drain tank daily or after each use. If

tank develops a leak, replace it

immediately with a new tank or replace

the entire compressor.

Never drill into, weld, or make any

modifications to the tank or its

attachments.

The tank is designed to withstand specific

operating pressures. Never make

adjustments or parts substitutions to

alter the factory set operating

pressures.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers

recommendation and never exceed the

maximum allowable pressure rating of

attachments. Never use compressor to

inflate small low pressure objects such

as children's toys, footballs,

basketballs, etc.

:V;YJ;I;tm_

WARNING: Risk from Flying Objects

WHAT CAN HAPPEN

The compressed air stream can cause

soft tissue damage to exposed skin and

can propel dirt, chips, loose particles,

and small objects at high speed,

resulting in property damage or personal

injury.

HOW TO PREVENT IT

Always wear ANSI Z87.1 approved safety

glasses with side shields when using the

compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor oft and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

5-ENG D26625

I: V.._:l I'lm]

WARNING: Risk of Electrical Shock

WHAT CAN HAPPEN

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used properly

it may cause electric shock.

Repairs attempted by unqualified

personnel can result in serious injury or

death by electrocution.

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions.

HOW TO PREVENT IT

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

protective covers removed or damaged.

Any electrical wiring or repairs required

on this product should be performed by

authorized service center personnel in

accordance with national and local

electrical codes.

Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.

I: V;Y_;I;tm]

WARNING: Risk to Breathing

WHAT CAN HAPPEN

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid

particles from the tank. Breathing these

contaminants can cause serious injury

or death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful vapors

and poisons.

HOW TO PREVENT IT

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for

breathing, suitable filters and in-line

safety equipment must be properly

installed. In-line filters and safety

equipment used in conjunction with the

compressor must be capable of treating

air to all applicable local and federal

codes prior to human consumption.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials you

are spraying. Use a NIOSH/MSHA

approved respirator designed for use

with your specific application.

D26625 6-ENG

I: F.._:I I'lm]

WARNING: Risk of Burns

WHAT CAN HAPPEN

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns.

HOW TO PREVENT IT

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

I: F.._:I I'lm]

WARNING: Risk from Moving Parts [_ [_

WHAT CAN HAPPEN HOW TO PREVENT IT

Moving parts such as the pulley, flywheel, Never operate the compressor with

and belt can cause serious injury if they guards or covers which are damaged or

come into contact with you or your removed.

clothing.

Attempting to operate compressor with Any repairs required on this product

damaged or missing parts or attempting should be performed by authorized

to repair compressor with protective service center personnel.

shrouds removed can expose you to

moving par_s and can result in serious

injury.

I: F:_:I I'lm]

WARNING: Risk of Falling

WHAT CAN HAPPEN HOW TO PREVENT IT

A portable compressor can fall from atable, Always operate compressor in a stable secure

workbench or roof causing damage to the position to prevent accidental movement of the

compressor and could result in serious unit.Never operate compressor on a roof or

injuryor death to the operator, other elevated position. Use additionalair

hose to reach high locations.

I: F.._:I I'lm]

WARNING: RISK OF SERIOUS INJURY OR PROPERTY [_]

DAMAGE WHEN TRANSPORTING COMPRESSOR

(Fire, Inhalation, Damage to Vehicle Surfaces)

WHAT CAN HAPPEN HOW TO PREVENT IT

Oil can leak or spill and could result in Always place compressor on a

fire or breathing hazard; serious injury or protective mat when transporting to

death can result. Oil leaks will damage protect against damage to vehicle from

carpet, paint or other surfaces in vehicles leaks. Remove compressor from vehicle

or trailers, immediately upon arrival at your

destination.

7_ENG D26625

I:V;YJ;I;1m]

WARNING: Risk of Unsafe Operation

WHAT CAN HAPPEN

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others,

HOW TO PREVENT IT

Review and understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all times.

Never defeat the safety features of this

product.

Equip area of operation with a fire

extinguisher.

Do not operate machine with missing,

broken, or unauthorized parts.

D26625 8-ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air

delivery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor

automatically shuts off - protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts off is called

"cut-out" pressure.

Branch Circuit: Circuit carrying

electricity from electrical panel to

outlet.

To Lock Out Power: Place a lock on

the line power switch so no one else

can turn on the power.

mLm.lljiJii_d[o']_ m_

Air compressors should be operated

on not more than a 50% duty cycle.

This means an air compressor that

pumps air more than 50% of one

hour is considered misuse, because

the air compressor is undersized for

the required air demand. Maximum

compressor pumping time per hour is

30 minutes.

Accessories for this unit are available at the store the unit was purchased.

9-ENG D26625

I_..'.,_".]=iLv_I:] i_"d

Contents of Carton

1 - Air Compressor

1 - Parts bag containing:

1 - Operator's Manual

1 - Parts Manual

4 - 5/8" Washers

Tools Required for Assembly

1 - 9/16" socket or open end wrench

1 - electric drill

Unpacking

1. Remove all packaging.

It may be

necessary to brace

or support one side of the outfit

when removing the pallet because

the air compressor will have a

tendency to tip.

2. Remove and discard the (4)

screws and washers holding the

compressor to the pallet.

3. With the help of another person

carefully remove air compressor

from pallet and place on a level

surface.

To Add Oil To Pump

Compressors are

shipped without oil.

A small amount of oil may be

present in the pump upon receipt

of the air compressor. This is due

to plant testing and does not mean

the pump contains oil. Do not

attempt to operate this air

compressor without first adding oil

to the crankcase. Serious damage

can result from even limited

operation unless filled with oil and

broken in correctly. Make sure to

closely follow initial start-up

procedures.

D26625

Multi-Viscosity

motor oils, like

10W 30, should not be used in an air

compressor. They leave carbon

deposits on critical components,

thus reducing performance and

compressor life. Use air compressor

oil onlv.

1. Remove the oil drain plug (B) and

washer (C).

2. Obtain the drain plug extension

(D), from the parts bag.

10-ENG

3. Apply thread sealant tape to the

threads of the drain plug extension

(D).

4. Assemble the washer (C), drain

plug extension (D), and drain plug

(B) as shown in Figure.

5. Tighten securely.

6. Remove the oil fill plug (A).

7. Fill the crankcase with the

recommended oil. NOTE: Use an

air compressor oil such as SAE-30

(API CG/CD heavy duty motor oil).

Under extreme winter conditions

use SAE-20 weight oil.

Replace the oil fill plug (A) and

tighten securely.

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