Craftsman 919.165190 Manuel utilisateur

Owner's Manual

Permanently Lubricated

Single Stage

Vertical Portable

AIR COMPRESSOR

Model No.

919.165190

•Safety Guidelines

• Assembly

•Operation

•Maintenance

•Service and Adjustments

•Troubleshooting

•Repair Parts

• Espa_ol

CAUTION; Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60170 U,S.A.

visit our Craftsman website: www.sears.com/craftsmen

D2458a Rov. O 10111/01

WARRANTY ........................................... 2

SPECIFICATION CHART .................................... 3

SAFETY GUIDELINES .................................... 3-8

GLOSSARY .............................................. 9

ACCESSORIES ......................................... 9

DUTY CYCLE ............................................ 9

ASSEMBLY ............................................. 10

INSTALLATION ........................................ 11-12

OPERATION .......................................... 13-15

MAINTENANCE ....................................... 16-17

SERVICE AND ADJUSTMENTS ........................... 18 19

STORAGE .............................................. 20

TROUBLESHOOTING GUIDE ............................ 21-23

REPAIR PARTS ....................................... 24-27

ESPAI_IOL ............................................ 28-49

HOW TO ORDER REPAIR PARTS ..................... back cover

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this air compressor fails due to a defect in material or workmanship within

one year from the date of purchase, RETURN IT TO THE NEAREST SEARS

REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL.

REPAIR IT, FREE OF CHARGE. If purchased from Orchard Supply Hardware,

return to the nearest Orchard Store and Orchard will repair it, free of charge.

If this air compressor is used for commercial or rental purposes, the warranty

wilt apply for ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Robebuck and Co., Dept. 817WA, Hoffman Estates, II 60179

D24588 2-ENG

Model No. 919-165190

Max. Developed HP 5.5

Bore 2.38"

Stroke 1.35"

Voltage-Single Phase 120

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity 25 gallons

Approximate Cut-in Pressure 110

Approximate Cut-out Pressure 135

SCFM @ 40 psig 8.4

SCFM @ 90 psig 6.2

Refer to Glossary for abbreviations,

This manual contains information that is important for you to know end understand. This information

relates to protecting YOUR SAFETY end PREVENTING EQUIPMENT PROBLEM8. To help you rec-

ognize th{s information, we use the symbols below. Please road the manual end pay attention to these

_ctions.

_lndicates an imminent-

ly hazardous situation

i which, if not avoided, _ result in

orse'o sin'u ,

F_q_lndicates a potentially

hazardous situation

which, if not avoided, coul._ddresult in

death or serieu_ injqrY,

_}ndicates a potentially

"_'m"" hazardo us situation

which, if not avoided, _ result in

minor or moderate injury.

_Used without the

safety alert symbol

indicates a potentially hazardous situ

ation which, if not avoided, may

result in Drenertv damaog.

Some dust created by power sanding, sawing, grinding, drilling, and other con-

sfructlon activities contains chemicals known (to the State of California) to cause

cancer, birth defects or other reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

•crystalline silica from bricks and cement and other masonry products

•arsenic and chromium from chemically-treated lumber

Your risk: from these exposures varies, depending on how otten you do this type of work. re reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, prooerly fitting face mask or respirator when using

such too{s.

When uaing air tools, basic safety precautions should atways be followed to reduce the risk of of per-

sonal injury.

3-ENG D24588

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE. RF_AD AND UNDERSTAND ALL WARN-

INGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

SAVE THESE INSTRUCTIONS

WARNING: RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN

IT IS NORMAL FOR ELECTRICAL CONTACTS

WITHIN THE MOTOR AND PRESSURE SWITCH

TO SPARK.

IFELECTRICALSPARKSFRoMCOMPreS-

SORCOME INTO CONTACT WITH FLAMMA-

BLE VAPORS, THEY MAY IGNITE, CAUSING

FIRE OR EXPLOSION.

RESTRICTING ANY OF THE COMPRESSOR

VENTILATION OPENINGS WILL CAUSE SERI-

OUS OVERHEATING AND COULD CAUSE

FIRE.

UNATTENDED OPERATION OF THIS PROD-

UCT COULD RESULT IN PERSONAL INJURY

OR PROPERTY DAMAGE. TO REDUCE THE

RISK OF FIRE, DO NOT ALLOW THE COM-

PRESSOR TO OPERATE UNA'FrENDED.

HOW TO PREVENT IT

ALWAYS OPERATE THE COMPRES_OR IN A

WELL VENTILATED AREA FREE OF COM-

BUSTIBLE MATERIALS, GASOLINE OR SOL-

VENT VAPORS.

IF SPRAYING FLAMMABLE MATERIALS,

LOCATE COMPRESSOR AT LEAST 20 FEET

AWAY FROM SPRAY AREA. AN ADDITIONAL

LENGTH OF HOSE MAY BE REQUIRED,

STORE FLAMMABLE MATERIALS IN A

SECURE LOCATION AWAY FROM COMPRES-

SOR.

NEVER PLACE OBJECTS AGAINST OR ON

TOP OF COMPRESSOR. OPERATE COM-

PRESSOR tN AN OPEN AREA AT LEAST 12

INCHES AWAY FROM ANY WALL OR

OBSTRUCTION THAT WOULD RESTRICT THE

FLOW OF FRESH AIR TO THE VENTILAT]ON

OPENINGS.

OPERATE COMPRESSOR IN A CLEAN, DRY,

WELL VENTILATED AREA DO NOT OPERATE

UNIT INDOORS OR IN ANY CONFINED AREA,

ALWAYS REMAIN IN ATTENDANCE WITH THE

PRODUCT WHEN IT IS OPERATING.

ALWAYS DISCONNECT ELECTRICAL POWER

BY MOVING PRESSURE SWITCH LEVER TO

THE OFF POSITION AND DRAIN "rANK DAILY

OR AFTER EACH USE.

D24588 4 ENG

WARNING: RISK OF BURSTING I'll

AIR TANK: THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF THE

TANK, AND RESULT IN A VIOLENT TANK EXPLOSION AND COULD CAUSE PROP-

ERTY DAMAGE OR SERIOUS INJURY,

WHAT CAN HAPPEN /

1. FAILURE TO PROPERLY DRAIN CON-

DENSED WATER FROM THE TANK,

CAUSING RUST AND THINNING OF

THE STEEL TANK.

2, MODIFICATIONS OR ATTEMPTED

REPAIRS TO THE TANK.

3, UNAUTHORIZED MODIFICATIONS TO

THE UNLOADER VALVE, SAFETY

VALVE, OR ANY OTHER COMPONENTS

WHICH CONTROL TANK PRESSURE.

4. EXCESSIVE VIBRATION CAN WEAKEN

THE AIR TANK AND CAUSE RUPTURE

OR EXPLOSION.

ATTACHMENTS & ACCESSORIES:

EXCEEDING THE PRESSURE RATING OF AIR

TOOLS, SPRAY GUNS. AIR OPERATED

ACCESSORIES, TIRES AND OTHER INFLATA-

BLES CAN CAUSE THEM TO EXPLODE OR

FLY APART, AND COULD RESULT IN SERIOUS

INJURY.

HOW TO PREVENT IT

DRAIN TANK DAILY OR AFTER EACH USE. iF

TANK DEVELOPS A LEAK, REPLACE IT IMMEDI-

ATELY WiTH A NEW TANK OR REPLACE THE

ENTIRE COMPRESSOR

NEVER DRILL INTO, WELD, OR MAKE ANY

MODIFICATIONS TO THE TANK OR ITS

ATrACH MENTS.

THE TANK IS DESIGNED TO WITHSTAND SPE-

CIFIC OPERATING PRESSURES. NEVER MAKE

ADJUSTMENTS OR PARTS SUBSTITUTIONS

TO ALTER THE FACTORY SET OPERATING

PRESSURES.

FOR 'ESSENTIAL CONTROL OF AIR

PRESSURE,YOU MUST INSTALL A PRESSURE

REGULATOR AND PRESSURE GAUGE TO

THE AIR OUTLET (IF NOT EQUIPPED) OF

YOUR COMPRESSOR. FOLLOW THE EQUIP-

MENT MANUFACTURERS RECOMMENDATION

AND NEVER EXCEEDTHE MAXIMUM ALLOW-

ABLE PRESSURE RATING OF A_ACHMENTS.

NEVER USE COMPRESSOR TO INFLATE

SMALL LOW-PRESSURE OBJECTS SUCH AS

CHILDREN'S TOYS, FOOTBALLS, BASKET-

BALLS, ETC,

WARNING: RISK FROM FLYING OBJECTS

WHAT CA N HAP, PEN

THE COMPRESSED AIR STREAM CAN

CAUSE SOFT TISSUE DAMAGE TO EXPOSED

SKIN AND CAN PROPEL DIRT, CHIPS, LOOSE

PARTICLES AND SMALL OBJECTS AT HIGH

SPEED, RESULTING IN PROPERTY DAMAGE

OR PERSONAL INJURY.

HOw To PREVENT IT

ALWAYS WEAR ANSI Z87.1 APPROVED SAFE-

TY GLASSES WITH SIDE SHIELDS WHEN

USING THE COMPRESSOR.

NEVER POINT ANY NOZZLE OR SPRAYER

TOWARD ANY PART OF THE BODY OR AT

OTHER PEOPLE OR ANIMALS.

ALWAYS TURN THE COMPRESSOR OFF AND

BLEED PRESSURE FROM THE AIR HOSE AND

TANK BEFORE ATTEMPTING MAINTENANCE,

All-ACHING TOOLS OR ACCESSORIES.

5-ENG 024588

I EY J rJ l

WARNING: RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN

YOUR AIR COMPRESSOR IS POWERED BY

ELECTRICITY. LIKE ANY OTHER ELECTRI-

CALLY POWERED DEVICE. IF IT IS NOT USED

PROPERLY IT MAY CAUSE ELECTRIC

SHOCK,

REPAIRS ATTEMPTED BY UNQUALIFIED PER-

SONNEL CAN RESULT IN SERIOUS INJURY

OR DEATH BY ELECTROCUTION.

ELECTRICAL GROUNDING: FAILURE TO

PROVIDE ADEQUATE GROUNDING TO THIS

PRODUCT COULD RESULT IN SERIOUS

INJURY OR DEATH FROM ELECTROCUTION,

SEE GROUNDING iNSTRUCTIONS

HOW TO 'PREVENT IT

NEVER OPERATE THE COMPRESSOR OUT-

DOORS WHEN IT IS RAINING OR 1N WET CON-

DITIONS.

NEVER OPERATE COMPRESSOR WITH PRO-

TECTIVE COVERS REMOVED OR DAMAGED.

ANY ELECTRICAL WIRING OR REPAIRS

REQUIRED ON THIS PRODUCT SHOULD BE

PERFORMED BY AUTHORIZED SERVICE

CENTER PERSONNEL IN ACCORDANCE WITH

NATIONAL AND LOCAL ELECTRICAL CODES.

MAKE CERTAIN THAT THE ELECTRICAL CIR-

CUIT TO WHICH THE COMPRESSOR IS CON-

NECTED PROVIDES PROPER ELECTRICAL

GROUNDING, CORRECT VOLTAGE AND ADE-

QUATE FUSE PROTECTION.

WARNING: RISK TO BREATHING

WH_T CAN HAPPEN HOW TO PREVENT IT

THE COMPRESSED AIR DIRECTLY FROM

YOUR COMPRESSOR IS NOT SAFE FOR

BREATHING. THE AIR STREAM MAY CON-

TAIN CARBON MONOXIDE, TOXIC VAPORS,

OR SOLID PARTICLES FROM THE TANK.

BREATHING THESE CONTAMINANTS CAN

CAUSE SERIOUS INJURY OR DEATH.

SPRAYED MATERIALS SUCH AS PAINT, PAINT

SOLVENTS, PAINT REMOVER, INSECTICIDES,

WEED KILLERS, MAY CONTAIN HARMFUL

VAPORS AND POISONS.

AIR OBTAINED DIRECTLY FROM THE COM-

PRESSOR SHOULD NEVER BE USED TO

SUPPLY AIR FOR HUMAN CONSUMPTION. iN

ORDER TO USE AIR PRODUCED BY THIS

COMPRESSOR FOR BREATHING, SUITABLE

FILTERS AND IN-LINE SAFETY EQUIPMENT

MUST BE PROPERLY INSTALLED. IN-LINE

FILTERS AND SAFETY EQUIPMENT USED IN

CONJUNCTION WITH THE COMPRESSOR

MUST BE CAPABLE OF TREATING AIR TO

ALL APPLICABLE LOCAL AND FEDERAL

CODES PRIOR TO HUMAN CONSUMPTION.

WORK IN AN AREA WITH GOOD CROSS-

VENTILATION. READ AND FOLLOW THE

SAFETY INSTRUCTIONS PROVIDED ON THE

LABEL OR SAFETY DATA SHEETS FOR THE

MATERIAL YOU ARE SPRAYING. USE A

NIOSH/MSHA APPROVED RESPIRATOR

DESIGNED FOR USE WITH YOUR SPECIFIC

APPLICATION,

D24586 6-ENG

WARNING: RISK OF BURNS

WHAT CAN HAPPEN HOW TO PREVENT IT

TOUCHING EXPOSED METAL SUCH AS THE

COMPRESSOR HEAD OR OUTLET TUBES,

CAN RESULT IN SERIOUS BURNS.

NEVER TOUCH ANY EXPOSED METAL

PARTS ON COMPRESSOR DURING OR IMME-

DIATELYAFTER OPERATION. COMPRESSOR

WILL REMAIN HOT FOR SEVERAL MINUTES

AFTER OPERATION.

DO NOT REACH AROUND PROTECTIVE

SHROUDS OR A'I-FEMPT MAINTENANCE

UNTIL UNIT HAS BEEN ALLOWED TO COOL.

WARNING: RISK FROM MOVING PARTS _

WHAT CAN HAPPEN How TO P.I_,EyENT IT

MOVING PARTS SUCH AS THE PULLEY, FLY- NEVER OPERATE THE COMPRESSOR WITH

WHEEL AND BELT CAN CAUSE SERIOUS GUARDS OR COVERS WHICH ARE DAMAGED

INJURY iF THE"YCOME tNTO CONTACT WITH OR REMOVED.

YOU OR YOUR CLOTHING.

A'I-rEMPTING TO OPERATE COMPRESSOR -ANY REPAIRS REQUtRED ON THIS PRODUCT

WITH DAMAGED OR MISSING PARTS OR SHOULD BE PERFORMED BY AUTHORIZED

ATTEMPTING TO REPAIR COMPRESSOR SERVICE CENTER PERSONNEL.

WITH PROTECTIVE SHROUDS REMOVED CAN

EXPOSE YOU TO MOVING PARTS AND CAN

RESULT IN SERIOUS INJURY.

WARNING: RISK OF FALLING

WHAT CAN HAPPEN

APORTABLE COMPRESSOR CAN FALL

FROM ATABLE, WORKBENCH OR ROOF

CAUSING DAMAGE TO THE COMPRESSOR

AND COULD RESULT IN SERIOUS INJURY

OR DEATH TO THE OPERATOR.

HOW TO PREVENT IT

ALWAYS OPERATE COMPRESSOR IN A STA-

BLE SECURE POSITION TO PREVENT ACCI-

DENTAL MOVEMENT OF THE UNIT. NEVER

OPERATE COMPRESSOR ON A ROOF OR

OTHER ELEVATED POSITION. USE ADDI-

TIONAL AIR HOSE TO REACH HIGH LOCA-

TIONS.

7-ENG D24588

WARNING: RISK OF PROPERTY DAMAGE WHEN TRANS-

pORTING COMPRESSOR

(Fire, Inhalation, Damage to Vehicle Surfaces)

WHAT CAN HAPPEN

OIL CAN LEAK OR SPILL AND COULD

RESULT IN FiRE OR BREATHING HAZARD,

SERIOUS INJURY OR DEATH CAN RESULT.

OIL LEAKS WILL DAMAGE CARPET, PAINT OR

OTHER SURFACES IN VEHICLES OR TRAIL-

ERS

HOW TO PREVENT IT

ALWAYSPLACE COMPRESSOR ON A PRO-

TECTIVE MAT WHEN TRANSPORTING TO

PROTECT AGAINST DAMAGE TO VEHICLE

FROM LEAKS. REMOVE COMPRESSOR FROM

VEHICLE IMMEDIATELY UPON ARRIVAL AT

YOUR DESTINATION.

WARNING: RISK OF UNSAFE OPERATION

WH_&T CAN HAPPEN

UNSAFE OPERATION OF YOUR AIR COM-

PRESSOR cOULD LEAD TO SERIOUS INJURY

OR DEATH TO YOU OR OTHERS,

HOW T.Q,P,,_Ey_ENT IT

REVIEW AND UNDERSTAND ALL INSTRUC-

TIONS AND WARNINGS IN THIS MANUAL.

BECOME FAMILIAR WITH THE OPERATION

AND CONTROLS OF THE AIR COMPRESSOR.

KEEP OPERATING AREA CLEAR OF ALL PER-

SONS, PETS, AND OBSTACLES.

KEEP CHILDREN AWAY FROM THE AIR COM-

PRESSOR AT ALL TIMES.

DO NOT OPERATE THE PRODUCT WHEN

FATIQUED OR UNDER THE INFLUENCE OF

ALCOHOL OR DRUGS. STAY ALERT AT ALL

TIMES.

NEVER DEFEAT THE SAFETY FEATURES OF

THIS PRODUCT.

EQUIP AREA OF OPERATION WITH A FIRE

EXTINGUISHER.

DO NOT OPERATE MACHINE WITH MISSINQ,

BROKEN, OR UNAUTHORIZED PARTS.

D24588 8-ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air deliv-

ery.

PSIG; Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor auto-

matically shuts off, protecting your air

tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called "cut-out"

pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

• In Line Filter

•Tire Air Chuck

• Quick Connector Sets (various

sizes)

•Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose:l/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

Air compressors should be operated

on not more than a 50% duty cycle.

This means an air compressor that

pumps air more than 50% of one

hour is considered misuse, because

the air compressor isundersized for

the required air demand. Maximum

compressor pumping time per hour is

30 minutes.

9-ENG D24588

Contents of Carton

1-Air Compressor

2- Wheels

2 - Shoulder Bolts, 3/8-16

2 - Hex Nuts, 3/8-16

2 - Rubber Bumpers

2 - Screws, 1/4-20 x .75"

Tools Required for Assembly

1-9/16" socket or open end wrench

1 - 1/2" socket or open end wrench

Unpacking

1. Remove all packaging leaving

the air compressor on the pallet.

2. Remove and discard the (4)

screws holding the air compres-

sor to the pallet.

Assemble Wheels

It will be necessary

to brace or support

one side of the air compressor

when installing the wheels because

the air compressor will have a ten-

dency to tip.

1. Attach wheels with shoulder

bolts and nuts as shown.

fl _ Rubber

crew

Shoulder

Bo|t

It may be neces-

saw to brace or

support one side of the air com-

pressor when removing the pallet

because the air compressor will

have a tendency to tip.

3. Carefully remove the air com-

pressor from the pallet.

2. Tighten securely. NOTE: The air

compressor will sit level if the

wheels are properly installed.

The wheels and

handle do not pro-

vide adequate clearance, stability

or support for pulling the unit up

and down stairs or steps. The unit

must be lifted, or pushed up a

ramp.

Assemble Rubber Feet

!. Attach rubber feet with the

screws provided as shown in

previous figure,

2. Tighten securely.

D24588 10- ENG

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