Craftsman 16923 Manuel utilisateur

Owner's Manual

lC.. TSM

AiR COMPRESSOR

lO-gallon

1 HP

Off Lubricated

Model No. 16923

CAUTION:

Before using this product, read this

manual and follow all its Safety

Rules and Operating Instructions.

,Safety Instructions

,installation &Operation

,Maintenance & Storage

°Troubleshooting Guide

, Parts List

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www.sears.com/craftsman

11/19/2012

Part No E106443

TABLE OF CONTENTS

Page

Warranty ................................................................ see below

Safety Symbols ................................................................... 1

important Safety Instructions & Guidelines .............................................. 1

Specifications .................................................................... 2

Glossary ........................................................................ 2

Duty Cycle ....................................................................... 2

Parts & Features .................................................................. 3

installation & Assembly ............................................................. 4

Operating Procedures .............................................................. 6

Maintenance ..................................................................... 7

Storage ......................................................................... 7

Troubleshooting Guide ............................................................. 8

Exploded View ................................................................... 9

Parts List ...................................................................... 10

Service Number ........................................................... back cover

CRAFTSMAN ONE YEAR FULL WARRANTY

FOR ONE YEAR from the date of purchase, this product is warranted against any defects in material

or workmanship. A defective product will receive free repair or replacement if repair is unavailable.

For warranty coverage details to receive free repair or replacement, visit the web site: www.craftsman.com

This warranty is void if this product is ever used while providing commercial services or if rented to

another person.

This warranty gives you specific legal rights, and you may also have other rights which vary from state

to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Safety Instructions

The information listed below should be read and

understood by the operator. This information is

given to protect the user while operating and stor-

ing the air compressor. We utilize the symbols

below to allow the reader to recognize important

information about their safety.

Indicates an imminently hazardous situation

which, if not avoided, will result in death or seri-

ous injury.

Indicates a potentially hazardous situation

which, if not avoided, could result in death or

serious injury.

Indicates a potentially hazardous situation

which, if not avoided, may result in minor or

moderate injury.

When used without the safety alert symbol indi-

cates a potentially hazardous situation which, if

not avoided, may result in property damage.

Important Safety Instructions and Guidelines

* Save all instructions

Improper operation or maintenance of this product could result in serious injury and/or property

damage. Read and understand all of the warnings and safety instructions provided before using this

equipment.

Risk of Moving Parts

Risk of Burns

Risk of Falling

Risk from Fl_Objects

The air compressor should be operated on a dedicated 15 amp circuit. If

the circuit does not have 15 free amps available, a larger circuit must be

used. Always use more air hose before utilizing extension cords. All exten-

sion cords used must be 12 gauge with a maximum length of 25 ft. The

circuit fuse type must be a time delay. Low voltage could cause damage to

the motor.

If the air compressor is in operation, all guards and covers should be

attached or installed correctly. If any guard or cover has been damaged,

do not operate the equipment until the proper personnel has correctly re-

paired the equipment. The power cord should be free of any moving parts,

twisting and/or crimping while in use and while instorage.

There are surfaces on your air compressor that while in operation and

thereafter can cause serious burns if touched. The equipment should be

allowed time to cool before any maintenance is attempted. Items such as

the compressor pump and the outlet tube are normally hot during and after

operation.

Operation of the air compressor should always be in a position that is

stable. Never use the air compressor on a rooftop or elevated position that

could allow the unit to fall or be tipped over. Use additional air hose for

elevated jobs.

Always wear ANSI Z87.1 approved safety glasses with side shields when

the air compressor is in use. Turn off the air compressor and drain the air

tank before performing any type of maintenance or disassembly of the

hoses or fittings. Never point any nozzle or sprayer toward any part of the

body or at other people or animals.

Important Safety Instructions & Guidelines

Risk to Breathing

Risk of Electrical Shock

Risk of

Explosion or Fire

Risk of Bursting

Avoid using the air compressor in confined areas. Always have adequate

space (12 inches) on all sides of the air compressor. Also keep children,

pets, and others out of the area of operation. This air compressor does

not provide breathable air for anyone or any auxiliary breathing device.

Spraying material will always need to be in another area away from the air

compressor to not allow intake air to damage the air compressor filter.

Never utilize the air compressor in the rain or wet conditions. Any electrical

issues or repairs should be performed by authorized personnel such as an

electrician and should comply with all national and local electrical codes.

The air compressor should also have the proper three prong grounding

plug, correct voltage, and adequate fuse protection.

Never operate the compressor near combustible materials, gasoline or

solvent vapors. If spraying flammable materials, locate the air compressor

at least 20 feet away from the spray area. Never operate the air compres-

sor indoors or in a confined area.

Always drain the air compressor tank daily or after each use. If the tank

develops a leak, then replace the air compressor. Never use the air com-

pressor after a leak has been found or try to make any modifications to the

tank. Never modify the air compressor's factory settings which control the

tank pressure or any other function.

Specifications

Pump .................. Oil-lube direct drive

Motor ................... 1.0 HP (Induction)

Bore ............................... 1.65"

Stroke .............................. 1.26"

Voltage Single Phase ............... 120 VAC

Minimum Circuit Requirement ........ 15 Amps

Glossary

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per minute; a unit of

measure for air delivery,

PSIG: Pounds per square inch gauge; a unit of

measure for pressure.

ASME: American Society of Mechanical Engineers,

Cafifornia Code: Unit may comply with California

Code 462 (I) (2)/(M) (2).

Cut-In Pressure: The air compressor will

automatically start to refill the tank when

the pressure drops below the prescribed

minimum.

Air Tank Capacity ................ 10 Gallons

Cut-in Pressure ................... 105 PSI

Cut-out Pressure .................. 135 PSI

SCFM @ 90 PSI ....................... 2.4

Oil Capacity ................. 90 mL or 3 oz.

Oil Type .... SAE 30 Non-detergent Semi-Synthetic

Cut-Out Pressure: The point at which the motor

stops when the tank has reached maximum

air pressure.

Code Certification: Products that bear one or more

of the following marks: UL, CUL, ETL, CSA,

have been evaluated by OSHA-certified

independent safety laboratories and meet

the applicable Underwriters Laboratories

Standards for Safety.

Duty Cycle

This is a 50% duty cycle air compressor. Do not run the air compressor more than 30 minutes of

one hour. Doing so could damage the air compressor.

Parts &Features

See figures below for reference

ITank Pressure Gauge

Indicates the reserve air pressure in the tank.

Indicates the outgoing air pressure to

the tool and is controlled by the regulator.

IQuick Connect -1

Offers a quick release feature for attaching

and removing the air hose.

The air pressure coming from

the air tank is controlled by the

regulator. To increase the

pressure, turn the knob

clockwise, and to decrease the

pressure, turn the knob counter-

clockwise.

fAir Intake Filter

Provides clean air to the pump

and must always be kept free of

debris. Check on a daily basis or

before each use.

Oil Fill Cap

ITank Safety Valve

Used to allow excess tank

pressure to escape into the

atmosphere. This valve should

only open when the tank

pressure is above the maximum

rated pressure.

IPressure Switch

This controls the power to the

motor and also the cut-in/cut-

out pressure settings. This

switch serves as the Auto-On/Off

positions for the unit.

Sight

Gauge

Outlet

Tube

Pressure Relief Valve

The pressure relief valve located

on the side of the pressure

switch, is designed to automatically

release compressed air when the

air compressor reaches cut=out

pressure. The released air should

only escape momentarily and the

valve should then close. Preseute

Relief Tube

Check Valve

When the pump is not in operation the valve

closes to retain air pressure inside the tank. An

internal com

Tank Drain Valve

Used to drain condensation from the air tank.

Located at bottom of tank.

installation & Assembly

The air compressor should be turned off, unplugged from the power source, the air bled from the

tank and the unit allowed time to cool before any maintenance is performed. Personal injuries could

occur from moving parts, electrical sources, compressed air or hot surfaces. The quick connect as-

sembly must be attached before use. Failure to assemble correctly could result in leaks and possible

injury. If unsure of assembly instructions or you experience difficulty in the assembly please call our

toll free number for assistance.

Assembly

1. Remove air compressor, manual, air filter

assembly, and accessories from packaging.

2. Remove the plastic plug from the compressor

intake port. (see diagram below)

3. Install the filter in the compressor intake port.

(see diagram below)

4. Remove the oil fill cap from the crankcase and

fill until the oil reaches the top of the red dot in

the sight glass. Oil capacity is 3 oz. (see below)

Use SAE-30 non-detergent semi-synthetic oil

(API CG/CD heavy duty motor oil). Under

extreme cold weather conditions use SAE-10

weight oil.

5. Replace the oil cap.

Estimated Assembly Time:

Approximately 5 minutes

Grounding Instructions

This product should be grounded. In the event of

an electrical short circuit, grounding reduces the

risk of electric shock by providing an escape wire

for the electric current. This product is equipped

with a cord having a grounding wire with an ap-

propriate grounding plug. (See the figure below.)

The plug must be plugged into an outlet that is

properly installed and grounded in accordance

with all local codes and ordinances. Check with

a qualified electrician or service personnel if

these instructions are not completely understood

or if in doubt as to whether the tool is properly

grounded.

Plug Grounded

..... Outlet

Grounding Pin

Getting Started -

Location of the Air Compressor

The air compressor should always be located

in a clean, dry and well ventilated environment.

The unit should have at minimum, 12 inches of

space on each side. The air filter intake should

be free of any debris or obstructions. Check the

air filter on a daily basis to make sure it is clean

and in working order.

NOTES

Installation & Assembly

Improper installation of the grounding plug will result in a risk of electric shock. If repair or replace-

ment of the cord or plug is necessary, do not connect the grounding wire to either flat blade terminal.

The wire with insulation having an outer surface that is green with or without yellow stripes is the

grounding wire. Check with a qualified electrician or serviceman if the grounding instructions are not

completely understood, or if in doubt as to whether the product is properly grounded. Do not modify

the plug provided; if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

This product is for use on a circuit having a nominal rating of 120 volts and is factory-equipped with

a specific electric cord and plug to permit connection to a proper electric circuit. Make sure that the

product is connected to an outlet having the same configuration as the plug. No adapter should be

used with this product. If the product must be reconnected for use on a different type of electric circuit,

qualified service personnel should make the reconnection.

Extension Cords

Use only a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will

accept the plug on the product. Make sure your extension cord is in good condition. When using an

extension cord, be sure to use one heavy enough to carry the current your product will draw. Cords

must not exceed 25 feet and No. 12 AWG size must be used. An undersized cord will cause a drop in

line voltage resulting in loss of power and overheating.

Break In Procedures

No break in procedure is required by the user. This product is factory tested to ensure proper opera-

tion and performance.

NOTES

Operating Procedures

Daily Start-Up Procedures

1. Set the Auto-On/Off lever to the Off position.

2. Inspect the air compressor, air hose, and any

accessories/tools being used for damage or

obstruction. If any of these mentioned items

are in need of repair/replacement, contact

your local authorized service dealer before

use.

3. Close the drain valve.

4. Check the oil level of the pump.

5. Connect the air hose to the quick connect

socket on the regulator assembly by inserting

the quick connect plug on the air hose into

the quick connect socket. The quick connect

socket collar will snap forward and lock

the plug into place providing an air tight seal

between the socket and plug. To release the

air hose push the collar back on the quick

connect socket.

6. Plug the power cord into the proper receptacle.

7. Turn the Auto-On/Off lever to the On-Auto

position and the compressor will start and

build air pressure in the tank to cut-out pressure

and then shut off automatically.

8. Adjust the regulator to a PSI setting that is

needed for your application and be sure it is

within the safety standards required to

perform the task. If using a pneumatic tool,

the manufacturer should have recommendations

in the manual for that particular tool on

operating PSI settings.

9. The air compressor is now ready for use.

Daily Shut-Down Procedures

1. Set the Auto-On/Off lever to the Off position.

2. Unplug the power cord from the receptacle.

3. Set the outlet pressure to zero on the regulator.

4. Remove any air tools or accessories. When

draining the tank, always use ear and eye

protection. Drain the tank in a suitable location;

condensation will be present in most cases of

draining.

5. Open the drain valve allowing air to bleed from

the tank. After all of the air has bled from

the tank, close the drain valve to prevent

debris buildup in the valve.

When draining the tank, always use ear and eye

protection. Drain the tank in a suitable location;

condensation will be present in most cases of

draining.

Water that remains in the tank during storage

will corrode and weaken the air tank which could

cause the tank to rupture. To avoid serious injury,

be sure to drain the tank Nter each use or daily.

Maintenance

NOTE: Any service procedure not covered in the maintenance schedule should be performed

by qualified service personnel

The air compressor should be turned off,

unplugged from the power source, air bled from

the tank and allowed time to cool before any

maintenance is performed.

To ensure efficient operation and longer life of

the air compressor unit, a routine maintenance

schedule should be followed. The following

schedule is geared toward a consumer whose

compressor is used in a normal working environ-

ment on a daily basis.

Items to Check/Change

Check TankSafety Valve

Overall Unit Visual Check

Check Air Filter

DrainTank

Check PowerCord for Damage

Change Oil

Before each use

or daily

afterfirst50hours

afterevery100hours

Check 0il Level X

Storage

For storing the air compressor, be sure to do the following:

1. Turn the unit off and unplug the power cord 4. Open the drain valve to bleed all air from the tank.

from the receptacle. 5. Close the drain valve.

2. Remove all air hoses, accessories, and air tools 6. Store the air compressor in a clean and dry

from the air compressor, location.

3. Perform the daily maintenance schedule.

NOTES

Troubleshooting Guide

The air compressor should be turned off and unplugged from the power source before any mainte-

nance is performed as well as the air bled from the tank and the unit allowed time to cool. Personal

injuries could occur from moving parts, electrical sources, compressed air, or hot surfaces.

PROBLEM POSSIBLE CORRECTION

Air leaks at the check A defective check valve results in a constant air leak at the pressure relief

valve or at the pres- valve when there is pressure in the tank and the compressor is shut off.

sure relief valve. Drain the tank, then remove and clean or replace the check valve.

Air leaks between Be sure of proper torque on head bolts, if leak remains, contact a service

head and cylinder, technician.

Air leak from safety Operate the safety valve manually by pulling on the ring. If the valve con-

valve, tinues to leak when in the closed position, it should be replaced.

Pressure reading on If there is an excessive amount of pressure drop when the accessory is

the regulated pressure used, replace the regulator.

gauge drops when an

accessory is used. NOTE:

Adjust the regulated pressure under flow conditions (while accessory is

being used). It is normal for the gauge to show minimal pressure loss

during initial use of the tool.

Excessive tank pres- Move the Auto-On/Off lever to the Off position. If the unit doesn't shut off,

sure. unplug it from the power source and contact a service technician.

Motor will not start. Make sure power cord is plugged in and the switch is on. Inspect for the

proper size fuse in your circuit box. If the fuse was tripped, reset it and

restart the unit. If repeated tripping occurs, replace the check valve or

contact a service technician.

Excessive moisture in Remove the water in the tank by draining after each use. High humidity

the discharge air. environments will cause excessive condensation. Utilize water filters on

your air line.

NOTE:

Water condensation is not caused by compressor malfunction. Be sure

the compressor's air output is greater than your tool's air consumption

rate.

Air leaks from the tank Never drill into, weld or otherwise modify the air tank or it will weaken.

body or tank welds. The tank can rupture or explode. Compressor cannot be repaired. Dis-

continue use of the air compressor.

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