Craftsman 919.167280 Manuel utilisateur

Owner's Manual

]CRRFTSMRN 1

Permanently Lubricated

Single Stage

Portable

AIR COMPRESSOR

Model No.

919.167280

• Safety Guidelines

• Assembly

• Operation

•Maintenance

•Service and AdJustments

•Troubleshooting

•Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before Oper-

atin 9,

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

A16751 Rev. 0 2/15/06

IV:I :] !:! [o]II [o,[o)i,_i / :!i,_i K,.']

WARRANTY ................................................ 2

SPECIFICATION CHART ...................................... 3

SAFETY GUIDELINES ...................................... 3-8

GLOSSARY ................................................. 9

ACCESSORIES ............................................. 9

DUTY CYCLE ............................................... 9

ASSEMBLY ................................................ 10

INSTALLATION .......................................... 11-13

OPERATION ............................................ 14-16

MAINTENANCE ......................................... 17-20

SERVICE AND ADJUSTMENTS ............................ 21-22

STORAGE ................................................. 22

TROUBLESHOOTING GUIDE .............................. 23-26

REPAIR PARTS .......................................... 28-31

ESPAI_IOL .............................................. 32-56

NOTES/NOTAS ............................................. 57

REPAIR PROTECTION AGREEMENTS ......................... 58

HOW TO ORDER REPAIR PARTS ....................... back cover

tVArl-,1:_:f'-,1_I Ik'A

ONE YEAR FULL WARRANTY

If this product fails due to a defect in material or workmanship within one year

from the date of purchase, Sears will at its option repair or replace it free of

charge. Contact Sears at 1-800-4-MY-HOME _to arrange for repair, or return it

to the place of purchase for replacement.

If this product is used for commercial or rental purposes, this warranty applies

for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

A16751 2-ENG

[,.']",]:re] Il [_;_/[o] _Ire]; J';1,'l /

Model No. 919.167280

Running HP 2.0

Bore 2.38"

Stroke 1.35"

Voltage-Single Phase 120V/60HZ/1PH

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity 26

Approx. Cut-In 120

Approx. Cut-out 150

SCFM q-P40 psig 8.6

SCFM q-P90 psig 6.4

Refer to Glossary for abbreviations.

[."T-'Ial:allIb'l_lJ Ii_]:alillI_,'_I_"),. ID]=11h,'qii/ [o]_,'_(,.-)

This manual contains information that is important for you to know and under-

stand. This information relates to protecting YOUR SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

_ Indicates an imminent-

ly hazardous situation

which, if not avoided, will result in death

or serious injury.

_ Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

_ Indicates a potentially

hazardous situation

which, if not avoided, _ result in minor

or moderate injury.

_Used without the

safety alert symbol

indicates a potentially hazardous situation

which, if not avoided, may result in

property damage.

IIivd',Zo]Ill V:I_I I k'f:11q k'dII_[,,!1/ lil[q / [o]_[,,1

_Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains chemi-

cals known (to the State of California) to cause cancer, birth defects or

other reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type

of work. To reduce your exposure to these chemicals: work in a well ventilated

area, and work with approved safety equipment, always wear MSHA/NIOSH

approved, properly fitting face mask or respirator when using such tools,

When using air tools, basic safety precautions should always be followed to

reduce the risk of of personal injury,

3-ENG A16751

II_v_I".Zo]='illIf-'1_I i1_'_'-'1II =1&'dIh_[.!1/ ,']l[q / [o]_[,!

_Q Save these instructions _O

Improper operation or maintenance of this product could result in serious injury and prop-

erty damage, Read and understand all warnings and operation instructions before using

this equipment,

I-=¥_*_j_*_=ND]

What Could Happen How To Prevent It

It is normal for electrical contacts within Always operate the compressor in a well

the motor and pressure switch to spark, ventilated area free of combustible ma-

terials, gasoline, or solvent vapors.

If electrical sparks from compressor come If spraying flammable materials, locate

into contact with flammable vapors, they compressor at least 20 feet away from

may ignite, causing fire or explosion, spray area. An additional length of hose

may be required.

Store flammable materials in asecure

location away from compressor.

WARNING: Risk of explosion or fire

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk

of fire, do not allow the compressor to

operate unattended.

Never place objects against or on top of

compressor. Operate compressor in an

open area at least 12 inches away from

any wall or obstruction that would restrict

the flow of fresh air to the ventilation

openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

product when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each use.

A16751 4-ENG

I-"¥-*_J-'1_ND_

WARNING: Risk of Bursting I_1

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

What Could Happen How To Prevent It

Failure to properly drain condensed Drain tank daily or after each use. If tank

water from tank, causing rust and develops a leak, replace it immediately

thinning of the steel tank. with a new tank or replace the entire

compressor.

Modifications or attempted repairs to

the tank.

Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control tank

pressure.

Excessive vibration can weaken the

air tank and cause rupture or

explosion

ATTACHMENTS &ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

Never drill into, weld, or make any

modifications to the tank or its

attachments.

The tank is designed to withstand specific

operating pressures. Never make

adjustments or parts substitutions to

alter the factory set operating

pressures.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers recommendation

and never exceed the maximum allowable

pressure rating of attachments. Never use

compressor to inflate small low

pressure objects such as children's toys,

footballs, basketballs, etc.

I-"7-'IrJ-'1,ND]

WARNING: Risk from Flying Objects

What Could Happen How To Prevent It

The compressed air stream can cause

soft tissue damage to exposed skin and

can propel dirt, chips, loose particles,

and small objects at high speed,

resulting in property damage or personal

injury.

Always wear ANSI Z87.1 approved

safety glasses with side shields when

using the compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

5-ENG A16751

i-"7__j__I,ND1

WARNING: Risk of Electrical Shock

What Could Happen

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

Repairs attempted by unqualified

personnel can result in serious injury

or death by electrocution.

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions.

How To Prevent It

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

protective covers removed or damaged.

Any electrical wiring or repairs required

on this product should be performed by

authorized service center personnel in

accordance with national and local

electrical codes.

Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.

I-"7-'_J-'1_ND]

WARNING: Risk to Breathing

What Could Happen

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid

particles from the tank. Breathing these

contaminants can cause serious injury

or death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful va-

pors and poisons.

How To Prevent It

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for

breathing, suitable filters and in-line safe-

ty equipment must be properly installed.

In-line filters and safety equipment used

in conjunction with the compressor must

be capable of treating air to all appli-

cable local and federal codes prior to

human consumption.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials you

are spraying. Use a NIOSH/MSHA ap-

proved respirator designed for use

with your specific application.

A16751 6-ENG

1"-7__VJ__I:_D1

WARNING: Risk of Burns

What Could Happen

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns.

How To Prevent It

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

WARNING: Risk from Moving Parts [_ _

What Could Happen How To Prevent It

Moving parts such as the pulley, Never operate the compressor with

flywheel, and belt can cause serious guards or covers which are damaged or

injury if they come into contact with you removed.

or your clothing.

Attempting to operate compressor with Any repairs required on this product

damaged or missing parts or should be performed by authorized

attempting to repair compressor with service center personnel.

protective shrouds removed can expose

you to moving parts and can result in

serious injury.

WARNING: Risk of Falling

What Could Happen

A portable compressor can fall from

a table, workbench, or roof causing

damage to the compressor and could

result in serious injury or death to the

operator.

How To Prevent It

Always operate compressor in astable

secure position to prevent accidental

movement of the unit. Never operate

compressor on a roof or other elevated

position. Use additional air hose to

reach high locations.

7-ENG A16751

I:r:qrJ:q:_e]

[_7

WARNING: Risk of Serious InJury or Property Damage I_1

When Transporting Compressor

(Fire, Inhalation, Damage to Vehicle Surfaces)

What Could Happen

Oil can leak or spill and could result in

fire or breathing hazard; serious injury or

death can result, oil leaks will damage

carpet, paint or other surfaces in vehicles

or trailers.

How To Prevent It

Always place COMPRESSOR on a

protective mat when transporting to

protect against damage to vehicle from

leaks. Remove COMPRESSOR from

vehicle immediately upon arrival at your

destination.

I: r:IrJ:l :_e]

WARNING: Risk of Unsafe Operation I_1

What Could Happen How To Prevent It

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

Review and understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when fatigued

or under the influence of alcohol or

drugs. Stay alert at all times.

Never defeat the safety features of this

product.

Equip area of operation with a fire

extinguisher.

Do not operate machine with missing,

broken, or unauthorized parts.

SAVE THESE INSTRUCTIONS

A16751 8-ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SOFM: Standard cubic feet per min-

ute; a unit of measure of air delivery.

PSlG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor

is off, air tank pressure drops as you

continue to use your accessory. When

the tank pressure drops to a certain

low level the motor will restart auto-

matically. The low pressure at which

the motor automatically restarts is

called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor au-

tomatically shuts off, protecting your

air tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called "cut-out"

pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

p':To_o.]$"I,,,_o]_31$_

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

In Line Filter

Tire Air Chuck

Quick Connector Sets (various

sizes)

Air Pressure Regulators

Oil Fog Lubricators

Air Hose: 1/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located on

the unit to select the tools this unit is

capable of powering.

mlll li'i [_'£N II _

This air compressor pump is capable

of running continuously. However, to

prolong the life of your air compres-

sor, it is recommended that a 50%-

75% average duty cycle be main-

tained; that is, the air compressor

pump should not run more than 30-45

minutes in any given hour.

9-ENG A16751

Unpacking

1. Remove unit from carton and discard all packaging.

HOW TO SET UP YOUR UNIT

Location of the Air Compressor

Locate the air compressor in a

clean, dry and well ventilated area.

The air compressor should be

located at least 12" away from

the wall or other obstructions that

will interfere with the flow of air.

The air compressor pump and

shroud are designed to allow for

proper cooling. The ventilation

openings on the compressor are

necessary to maintain proper

operating temperature. Do not

place rags or other containers on

or near these openings.

GROUNDINGINSTRUCTIONS

Risk of Electrical

Shock. In the event

of a short circuit, grounding

reduces the risk of shock by

providing an escape wire for the

electric current. This air compres-

sor must be properly grounded.

The portable air compressor is

equipped with a cord having a

grounding wire with an appropriate

grounding plug (see following illustra-

tions).

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

IMPORTANT: The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

Make sure the outlet being used

has the same configuration as the

grounded plug. DO NOT USE AN

ADAPTER. See illustration.

Grounding Pin

Grounded

Outlets

3. Inspect the plug and cord before

each use. Do not use if there are

signs of damage.

4. If these grounding instructions

are not completely understood,

or if in doubt as to whether the

compressor is properly grounded,

have the installation checked by a

qualified electrician.

Risk of Electrical

Shock. IMPROPER

GROUNDING CAN RESULT IN

ELECTRICAL SHOCK.

Do not modify the plug provided. If

it does not fit the available outlet,

a correct outlet should be installed

by a qualified electrician.

Repairs to the cord set or plug

MUST be made by a qualified elec-

trician.

A16751 10- ENG

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