Craftsman 919.165612 Manuel utilisateur

Owner's Manual

iCRHFTSMRN'i

Permanently Lubricated

Twin V

2-Stage

Stationary

AIR COMPRESSOR

Model No.

919.165612

•Safety Guidelines

•Assembly

•Operation

•Maintenance

•Troubleshooting

•Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

D30088 Rev. 0 9/26/03

WARRANTY ................................................ 2

SPECIFICATION CHART ..................................... 3

SAFETY GUIDELINES-DEFINITIONS ........................... 3

IMPORTANT SAFETY INSTRUCTIONS ........................ 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................. 9

DUTY CYCLE .............................................. 9

ASSEMBLY ............................................... 10

INSTALLATION .......................................... 10-12

OPERATION ............................................ 13-15

MAINTENANCE ......................................... 16-17

SERVICE AND ADJUSTMENTS ............................... 18

STORAGE ................................................ 19

TROUBLESHOOTING GUIDE .............................. 20-22

REPAIR PARTS ......................................... 23-27

REPAIR PROTECTION AGREEMENTS ......................... 51

HOW TO ORDER REPAIR PARTS ............................. 28

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this CRAFTSMAN Air Compressor fails due to a defect in material or

workmanship within one year from the date of purchase, Sears will at its

option repair or replace it free of charge. Contact your nearest Sears Service

Center (1-800-4-MY-HOME ®)to arrange for repair, or return the Air

Compressor to the place of purchase for replacement.

If this Air Compressor is used for commercial or rental purposes, this warrant

applies for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

D30088 2* ENG

-1_ =let I_1[e_,__lII[o]_I[e_-"F__:tl

Model No. 919.165612

Max. Developed HP 7

Running HP 2.9

Bore 2.375

Stroke-High Pressure .54"

Low Pressure 1.45"

Voltage-Single Phase 240/60/1

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity - Gallons 60

Approximate Cut-in Pressure 145

Approximate Cut-out Pressure 175

SCFM@40 psig 9.6

SCFM@90 psig 9.0

Referto Glossary for abbreviations

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This manual contains information that iS important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS, To help you

recognize this information_ we use the symbols below, Please read the manual and pay attention to

these sections.

_'_ Indicates an

imminently hazardous

situation which, if not avoided, will

result in death or serious injurv.

_lndicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

_lndicates a potentially

hazardous situation

which, if not avoided, _ result in

minor or moderate injury.

_"_lUsed without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in oroDertv damaae.

Ih_l_o]-'tpL+_+hnl£:'/.,_al_S'd_[IP.[-:-]ljt,ttl_o,]njl[o_]P.[-.+

SAVE THESE INSTRUCTIONS

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULTIN

SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL

WARNINGSAND OPERATINGINSTRUCTIONSBEFOREUSING THIS EQUIPMENT.

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known (to the State of California) to

cause cancer, birth defects or other reproductive harm, Some example of these chemicals are:

•lead from lead-based paints

•crystalline silica from bricks and cement and other masonry products

•arsenic and chromium from chemically*treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of

personal injury.

3* ENG D30088

II_ I_o] ;111P'.'q+IInl[,.'9'.,__1_ &'i __JL_[,._)III,_]LI_+']IIT[_o_+]L_,[,._

Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment,

,l;1"l'J "-In

WARNING: Risk of explosion or fire

What Could Happen How To Prevent It

It is normal for electrical contacts Always operate the compressor in a well

within the motor and pressure switch to ventilated area free of combustible

spark, materials, gasoline, or solvent vapors.

If electrical sparks from compressor If spraying flammable materials, locate

come into contact with flammable compressor at least 20 feet away from

vapors, they may ignite, causing fire or spray area. An additional length of hose

explosion, may be required,

Store flammable materials in a secure

location away from compressor.

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire,

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk of

fire, do not allow the compressor to

operate unattended.

Never place objects against or on top

of compressor. Operate compressor in

an open area at least 12 inches away

from any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dry wall

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

)roduct when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

}osition and drain tank daily or after

each use.

D30088 4* ENG

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury,

What Could Haopen How To Prevent It

Failure to properly drain condensed Drain tank daily or after each use. If

water from tank, causing rust and tank develops a leak, replace it

thinning of the steel tank. immediately with a new tank or replace

the entire compressor.

Modifications or attempted repairs to Never drill into, weld, or make any

the tank. modifications to the tank or its

Unauthorized modifications to the attachments.

unloader valve, safety valve, or any

other components which control tank

pressure.

Excessive vibration can weaken the The tank is designed to withstand specific

air tank and cause rupture or operating pressures. Never make

explosion adjustments or parts substitutions to

alter the factory set operating

pressures=

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers

recommendation and never exceed the

maximum allowable pressure rating of

attachments. Never use compressor to

inflate small low pressure objects such

as children's toys, footballs,

basketballs, etc.

WARNING: Risk from Flying Objects

What Could Happen How To Prevent It

The compressed air stream can cause

soft tissue damage to exposed skin

and can propel dirt, chips, loose

particles, and small objects at high

speed, resulting in property damage or

personal injury.

Always wear ANSI Z87.1 approved safety

glasses with side shields when using the

compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

to0_s Oi" accessories,

5* ENG D30088

:f:1"4_;ll

WARNING: Risk of Electrical Shock

What Could Happen

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

Repairs attempted by unqualified

personnel can result in serious injury

or death by electrocution.

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions,

How To Prevent It

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

protective covers removed or damaged.

Any electrical wiring or repairs required

on this product should be performed by

authorized service center personnel in

accordance with national and local

electrical codes,

Make certain that the electrical circuit to

which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.

WARNING: Risk of Breathing

What Could Happen How To Prevent It

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid

particles from the tank. Breathing these

contaminants can cause serious injury

or death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons,

Air obtained directly from the compressor

should never be used to supply air for

human consumption, in order to use air

produced by this compressor for

breathing, suitable filters and in-line

safety equipment must be properly

installed. In-line filters and safety

equipment used in conjunction with the

compressor must be capable of treating

air to all applicable local and federal

codes prior to human consumption.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials you

are spraying. Use a NtOSH/MSHA

approved respirator designed for use with

your specific application.

D30088 6* ENG

WARNING: Risk of Burns

What Could Happen

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns.

How To Prevent It

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

;f.,v#.,1"1=

WARNING: Risk from Moving Parts _)

What Could Happen How To Prevent It

Moving parts such as the pulley, flywheel, Never operate the compressor with

and belt can cause serious injury if they guards or covers which are damaged or

come into contact with you or your removed.

clothing.

Attempting to operate compressor with Any repairs required on this product

damaged or missing parts or attempting should be performed by authorized

to repair compressor with protective service center personnel.

shrouds removed can expose you to

moving parts and can result in serious

injury,

;f.,VN.,I"1=

WARNING: Risk of Falling

What Could Happen

A portable compressor can fall from a

table, workbench, or roof causing

damage to the compressor and could

result in serious injury or death to the

operator.

How To Prevent It

Always operate compressor in astable

secure position to prevent accidental

movement of the unit. Never operate

compressor on eroof or other elevated

position. Use additional air hose to

reach high locations.

7÷ ENG D30088

WARNING: Risk of Serious Injury or Property Damage When

Transporting Compressor

(Fire, Inhalation, Damage to VehicleSurfaces)

What Could Happen How To Prevent It

Oil can leak or spill and could result in Always place COMPRESSOR on a

fire or breathing hazard; serious injury or protective mat when transporting to

death can result, oil leaks will damage protect against damage to vehicle from

carpet, paint or other surfaces in leaks. Remove COMPRESSOR from

vehicles or trailers, vehicle immediately upon arrival at your

destination.

WARNING: Risk of Unsafe Operation _1=

What Could Happen How To Prevent It

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

Review and understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all times.

Never defeat the safety features of this

product.

Equip area of operation with a fire

extinguisher.

DO not operate machine with missing,

broken, or unauthorized parts.

SAVE THESE INSTRUCTIONS

D30088 8* ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; aunit of measure of air

delivery.

PSlG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build, it builds to a certain

high pressure before the motor

automatically shuts off - protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts off is called

"cut-out" pressure.

Branch Circuit: Circuit carrying

electricity from electrical panel to

outlet.

The accessories and tools are

available through the current Power

and Hand Tool Catalog or full-line

Sears stores.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector Sets

(various sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

•Air Hose:

1/4", 3/8" OR 1/2" I.D.

in various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

mL__luJnkTd[e,_ q=1

This air compressor pump is capable

of running continuously. However, to

prolong the life of your air

compressor, it is recommended that a

50%-75% average duty cycle be

maintained; that is, the air

compressor pump should not run

more than 30-45 minutes in any given

hour.

9- ENG D30088

Contents of Carton

1 - Air Compressor

1 - Parts bag containing:

1 - Operator's Manual

1 - Parts Manual

4- 5/8" Washers

Tools Required for Assembly

1 - 9/16" socket or open end wrench

Electric drill

Unpacking

1. Remove all packaging.

Risk of Unsafe

Opertation. It may

be necessary to brace or support

one side of the unit when removing

the pallet because the air

compressor will have a tendency

to tip,

2. Remove and discard the (4)

screws and washers holding the

compressor to the pallet.

3. With the help of another person

carefully remove air compressor

from pallet and place on a level

surface.

II__.']1L,III Ir.,tiI[o_

HOW TO SET UP YOUR

UNIT

Location of the Air Compressor

• Locate the air compressor in a

clean, dry, and well ventilated

area.

• Located the air compressor at

least 12" away from the wall or

other obstructions that will

interfere with the flow of air.

• Locate the air compressor as

close to the main power supply

as possible to avoid using long

lengths of electrical wiring.

NOTE: Long lengths of electrical

wiring could cause power loss to

the motor.

• The air filter must be kept clear

of obstructions which could

reduce air flow to the air

compressor.

Anchoring of the Air

Compressor

IF_qPJI_'R_I Risk of Unsafe

Bursting. Excessive

Vibration can weaken the air tank

and cause an explosion. The

compressor must be properly

mounted.

The air compressor MUST be bolted

to a solid, level surface.

Hardware needed:

4- Concrete anchors

4 - 3/8" Lag screw to fit

concrete anchors (not

supplied)

4 - 5/8" Washer (found in parts

bag) shims (if needed)

1. Place the air compressor on on a

solid, level surface.

2. Mark the surface using the holes

in the air compressor feet as a

template.

3. Drill holes in the surface for the

concrete anchors. Install

concrete anchors.

j13/8" Lag

./Screw

5/8" Washer _/_(not supplied)

(supplied) iI _ _

_Surface Line

Shim Under

Washer Concrete Anchor

(not supplied) (not supplied)

4. Line-up holes in surface with

holes in air compressor feet.

D30088 10_ ENG

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